辛敏成,李鹏,邹田骥,张海涛,刘凯.空间站应用系统电子设备热设计研究[J].装备环境工程,2017,14(6):8-12. XIN Min-cheng,LI Peng,ZOU Tian-ji,ZHANG Hai-tao,LIU Kai.Thermal Design Research on Electronic Product in Space Station Utilization System[J].Equipment Environmental Engineering,2017,14(6):8-12.
空间站应用系统电子设备热设计研究
Thermal Design Research on Electronic Product in Space Station Utilization System
投稿时间:2017-03-20  修订日期:2017-06-15
DOI:10.7643/ issn.1672-9242.2017.06.002
中文关键词:  空间站应用系统  电子设备  热设计  仿真分析  热平衡试验
英文关键词:space station utilization system  electronic equipment  thermal design  simulation analysis  thermal balance test
基金项目:中国科学院空间应用工程与技术中心前瞻性课题(CSU-QZKT-201714);载人航天工程空间应用支持(09011009)
作者单位
辛敏成 中国科学院空间应用工程与技术中心,北京 100094 
李鹏 中国科学院空间应用工程与技术中心,北京 100094 
邹田骥 中国科学院空间应用工程与技术中心,北京 100094 
张海涛 中国科学院空间应用工程与技术中心,北京 100094 
刘凯 中国科学院空间应用工程与技术中心,北京 100094 
AuthorInstitution
XIN Min-cheng Technology and Engineering Center for Space Utilization, Chinese Academy of Sciences, Beijing 100094, China 
LI Peng Technology and Engineering Center for Space Utilization, Chinese Academy of Sciences, Beijing 100094, China 
ZOU Tian-ji Technology and Engineering Center for Space Utilization, Chinese Academy of Sciences, Beijing 100094, China 
ZHANG Hai-tao Technology and Engineering Center for Space Utilization, Chinese Academy of Sciences, Beijing 100094, China 
LIU Kai Technology and Engineering Center for Space Utilization, Chinese Academy of Sciences, Beijing 100094, China 
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中文摘要:
      目的 针对以往载人航天应用系统中电子设备热设计的仿真分析方法不准确的问题,提出一种基于热平衡试验测量发热元器件温度数据验证热仿真分析结果的电子设备热设计方法。方法 通过对应用系统电子设备在轨实际热工况条件的深入分析,结合电子设备的物理特性、电气特性及其技术特点,利用计算机应用技术和数字仿真技术建立电子设备热模型,并进行热仿真分析,再将仿真计算得到的发热元器件壳温与实际热平衡试验测量得到的元器件真实壳温比对,检验热仿真分析结果的准确性。结果 某电子设备在真空度为1.0×10-4 Pa,温度为45 ℃条件下开展热平衡试验,实测得到的发热元器件温度值与热仿真分析温度值之差小于1 ℃。热平衡试验过程中,切换电子设备的不同工作模式时,通过器件的工作电流和电压计算出其热负荷指标与仿真得到的热耗值之差低于0.1 W。结论 基于热平衡试验的发热元器件实测温度数据,验证了热仿真分析结果的电子设备热设计方法科学有效,有助于后续空间站应用系统电子设备热设计工作。
英文摘要:
      Objective A thermal simulation analysis method based on temperature data measured from heating components in thermal balance test was proposed in allusion to inaccurate simulation analysis method for thermal design of electronic equipment in manned space flight application system. Methods After the in-depth analysis on electronic product’s in-orbit thermal condition for space utilization, a thermal model was established by computer simulation software with the knowing of physical properties, electrical characters and technical features. The temperature simulation results of the heat generating components’ shell were compared with their practical measured data from thermal balance test, and the accuracy of the thermal model was tested Results The thermal balance test was conducted on an electronic product under the condition that vacuum was 1.0×10-4 Pa, and temperature was 45 ℃. The temperature difference between simulation and measured data was less than 1 ℃. In the heat balance test, when switching different working modes, the difference between the thermal load indexes calculated based on the working current and voltage of components and thermal consumption value obtained in simulation was less than 0.1 W. Conclusion According to data measured from heating components in thermal balance test, the thermal design method for electronic equipment of thermal simulation analysis is tested to be feasible and effective, and it is favorable for future thermal design on electronic product in space station utilization system.
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