Design of automobile engines for remanufacture with quality function deployment

Parallel with the increase in environmental problems, the importance of design of environmentally friendly products has become more important together with the design for remanufacture. This paper presents the application of quality function deployment (QFD) methodology in the design of products for remanufacture. The main goal of this paper is to determine the engineering characteristics of automobile engines that firms have to focus on, in order to design automobile engines for remanufacture. In this paper, how a product can be designed for remanufacture using QFD and house of quality (HOQ) has been highlighted. A questionnaire survey was conducted on automobile engine refurbishing & remanufacturing facilities in order to find out what is required of the products which are remanufactured. With the establishment of the HOQ, the engineering characteristics that firms should focus on for designing automobile engines for remanufacture have been found as ‘position of the parts’ and ‘ types of parts used’.     

我国资源再生产业集群辨识研究

资源再生产业是解决资源危机、能源短缺和环境污染等问题的有效途径.近年来,我国资源再生产业发展迅速,在一些区域产业集群特征凸显.因此,本文采用产业集中度和区位商法,对我国资源再生产业在省域层面的集群情况进行定量分析.结果表明:我国资源再生产业集群特征非常明显,2007年产业集中度CR_4达到71.15%,广东、浙江和湖南三省已形成资源再生产业集群,2007年三省的区位商分别达到1.781、1.987、8.491;同时还发现重庆、湖北、天津、江苏、上海也初具集群雏形,为从产业集群角度探索我国资源再生产业发展模式提供依据.此外,在对广东、浙江和湖南三省产业集群进行深入分析和验证时还发现:广东、浙江模式与湖南模式具有明显不同,前者是再生资源禀赋和地方需求主导模式.而后者则是交易成本、区位交通优势和政府扶持共同作用的结果.     

Issues in reverse supply chains,part I: end‐of‐life product recovery and inventory management – an overview

Recovery of used products has become a field of rapidly growing importance in reverse supply chain management. Product recovery includes collection, inspection/separation, disassembly, reconditioning/reuse, remanufacturing, and recycling. In real time situations, the collection of end‐of‐life (EoL) products from the customer and their return to the manufacturer is tedious and time consuming. Reduced product life cycles have increased the rate of product returns and disposals. Owing to shortened product economic life cycles, the recovery of value from EoL products is becoming a necessity. Companies have realised the value that they could recover by remanufacturing or recycling EoL products. Researchers have developed various models for product recovery network design, optimal inventory, production planning and control, remanufacturing, recycling, disposal, etc. The main purpose of this paper is to review the literature on EoL product recovery and inventory management issues in reverse supply chains and to outline some future directions for research on these issues.     

Lean framework for planning redesign proposals to optimise EOL environmental behaviour in WEEE products

The aim of this research was to define a sequence of actions to guide redesign propositions for electrical and electronic equipment products, which minimise negative consequences to the environment after the end of their useful life. Current practices mainly encourage the examination of individual problems as disassembly process and identification of suitable product end-of-life (EOL) treatment strategies. There also exist previous studies that try to incorporate EOL concerns in product design phase. In most cases, the main problem is the limited available EOL information because of its delayed retrieval. The proposed method focuses primarily on minimising this problem. The steps of the analysis performed include the selection of the optimal EOL treatment strategy and, afterwards, the evaluation of its results concerning the environment. In parallel, product design characteristics are grouped and examined concerning their expected significance for the environment in the EOL stage. The results from the previous stages are combined and product improvement actions are proposed for further examination in the redesign stage. The general framework used to conduct all these actions is lean thinking methodology. In the end, results concerning the application of the proposed method on a distribution transformer are presented.     

The influence of resource strategies on childhood phthalate exposure—The role of REACH in a zero waste society

The present study aims to investigate how resource strategies, which intend to reduce waste and increase recycling, influence on human exposure to hazardous chemicals from material recycling. In order to examine the flows of hazardous chemicals in recycled material, a mass flow analysis of plastics and paper at European level, including the flow of phthalates, i.e. di(2-ethylhexyl) phthalate (DEHP), di-n-butyl phthalate (DBP), and benzyl-butyl phthalate (BBP), has been performed. The result for the year 2012 shows that 26% of plastic wastes and 60% of paper consumed in Europe were recycled. This corresponds to the finding that approximately 4% of DEHP and BBP and 18% of DBP annual demands in Europe as raw material re-enter the product cycle with recycled plastics and paper. To examine the potential contribution of the phthalate exposure through recycled plastics and paper, a case study assessing the childhood exposures to phthalates from foods packed in recycled paper and plastics has been performed for 2-year-old children in Denmark. The result verifies that an increase in recycled paperboard and PET bottles in food packaging material causes a significant increase in childhood exposure to DBP corresponding to an additional exposure of 0.116–0.355 μg/kg bw/day; up to 18% of the total DBP exposure in Danish 2-year-olds. While most of the DEHP exposure can be explained, more than 50% of DBP and 70% of BBP exposure sources still remain to be identified. Finally, a conceptual framework for a circular economy based on sustainable and clean resource flows is proposed in order to increase material recycling without increasing adverse health effects.     

绿色旅游产业发展模式与运行机制

通过介绍国外绿色旅游产业发展的指导方针及非政府组织的行为．结合苏格兰酿酒工业旅游与北京蟹岛生态农业旅游中发展绿色旅游的经验总结．分别提炼出绿色工业旅游的运作模式和绿色农业旅游的发展模式。在此基础上．提出要通过构建由观念、牡会经济体制与科学技术三个层次形成的保障体系．来保证绿色旅游经济的正常运转。最后．从绿色旅游产业地域与行业选择、绿色保障制度体系建立、赢利机制构造和绿色旅游消费者培育等四个方面提出了我国绿色旅游产业发展的行动纲领。     

A design for EoL approach and metrics to favour closed-loop scenarios for products

Recently, environmentally conscious design and extended producer responsibility have become key aspects for companies that need to develop products that are sustainable along their whole life cycle. Design for End of Life (EoL) is a strategy that aims to reduce landfill waste through the implementation of closed-loop product life cycles. It is important to consider disassembly and EoL scenario management as early as the design phase. For these reasons, this paper presents an approach to help designers in the evaluation and subsequent improvement in product EoL performance. The method is based on four innovative EoL indices that compare different EoL scenarios for each product component. In this way, the designer can modify the product structure or the liaisons to maximise the reuse and remanufacture of components as well as material recycling. The presented case studies confirm the validity of the approach in helping designers during the redesign phase of goods and products to reduce the quantity of materials and industrial wastes sent to landfill.     

Application of active disassembly to extend profitable remanufacturing in small electrical and electronic products

Alternative production approaches are required because of conventional manufacturing's adverse environmental impacts. Remanufacturing returns used products to at least original performance specification from customers' perspectives and gives the resultant products warranties at least equal to that of new equivalents. Remanufacturing is relatively novel in research terms compared to conventional manufacture and recycling but often is more profitable than both. It would help manufacturers address competitive, environmental and legislative pressures by enabling them to meet pressing waste legislation while producing high-quality, lower cost products with less environmentally damaging end-of-life (EoL) and manufacturing modes. Remanufacturing is highly profitable in large, complex mechanical and electromechanical products but with conventional manufacturing and design modes not so in smaller products; particularly fast moving ones. However, effective waste management is urgently required for such products because waste electrical and electronic equipment constitutes the fastest growing EU waste stream and a large percentage of products being produced by major developing economies such as China are of this type. Active disassembly (AD) enables product non-destructive, self-disassembly at EoL and was invented to facilitate a step-change improvement in recycling. This research investigated the use of AD to extend profitable remanufacturing into small EoL electrical and electronic products.     

Characterization of monitor recycling in Seattle, Washington

With the rapid growth of electronic waste (e-waste), policies that aim to effectively manage this waste stream have been introduced globally in recent years. Seattle, Washington, has been on the forefront of introducing policies to divert e-waste from the landfills and maximize recycling. With the introduction of the Take-it-Back-Network, a solid recycling infrastructure has existed in the Greater Seattle region since 2003. In 2009, the E-Cycle Washington program took into effect and now allows recyclers to offer free recycling of certain e-waste to households and small entities. Although policies to divert e-waste from the landfill to reuse and recycling is effective, there is also a need to analyze the current regional recycling infrastructure’s capacity to handle changing equipment and material quantities. This study aims to characterize the Seattle regional e-waste management capacity, with a focus on retired monitors as an example of a changing e-waste technology. We investigated waste computer monitor recycling in the Greater Seattle region, which includes the counties of King, Pierce, Snohomish, and Kitsap. Interviews were conducted on 20 collectors, 1 handler, and 2 processors to collect information on their business models, computer monitor management processes, and collection/processing quantities. Using this information, we summarize the material flows of end-of-life (EOL) cathode ray tube (CRT) and liquid crystal display (LCD) monitors in the region, both from the qualitative and quantitative perspective.     

基于农户兼业视角的农业废弃物资源循环利用意愿及其影响因素比较

基于农户兼业视角，利用湖北省农村地区的微观调查数据，运用Logistic回归模型比较了不同兼业类型农户农业废弃物资源循环利用意愿及其影响因素。研究结果显示：（1）大部分农户具有农业废弃物资源循环利用意愿，其中纯农户和一兼农户的利用意愿相当，且高出二兼农户；（2）农户对农业废弃物资源价值的感知是影响不同兼业类型农户利用意愿的共同因素，农户感知农业废弃物资源的价值越高，其利用意愿也越强；（3）影响不同兼业类型农户利用意愿的因素有明显差异，性别对农户尤其是二兼农户的利用意愿有显著的正向作用；年龄对纯农户和二兼农户利用意愿的影响均为负，尤其是对纯农户影响更大；土地经营规模对农户尤其是一兼农户的利用意愿有显著的正向影响；对获取经济收益的感知正向作用于一兼农户和二兼农户的利用意愿，尤其是对一兼农户有更大程度影响；对纯农户而言，对自身经济条件的感知也显著影响其利用意愿     

The environmental potential of reuse: an application to used books

Reuse is generally considered to have environmental benefits, but it has not yet been widely adopted in environmental policy or strategy. In this paper, a simple model of second-hand markets is explored with a case study of used books that illustrates the behavior of the model and shows that such a model is consistent with the data. Three questions of the dynamics of reuse are addressed: (1) If it becomes easier to buy and sell used goods (via Internet markets or other means), by how much will sales of used goods increase? (2) When sales of used goods increase, by how much will sales of new goods decrease? (3) When is reuse better than recycling? Expanding from the case study, the model is used to examine how reuse affects the consumption of new goods, and the relative merits of reuse versus recycling. When the used goods market is small, the ratio of the price of used and new goods, an observable quantity, is approximately equal to the fractional decrease in sales of new goods that will result from increased sales of used goods. A formulation of the environmental impact of reuse and recycling is developed that includes the market impact of reuse. Illustrating this formulation for books with a simplified analysis, reuse of books through sales in a second-hand market is estimated to save more than twice as much energy, with considerable uncertainty, than making books from recycled paper. The formulation provides a basis for identifying products and markets for which reuse can be an effective environmental strategy.     

Life cycle assessment of second generation (2G) and third generation (3G) mobile phone networks

The environmental performance of presently operated GSM and UMTS networks was analysed concentrating on the environmental effects of the End-of-Life (EOL) phase using the Life Cycle Assessment (LCA) method. The study was performed based on comprehensive life cycle inventory and life cycle modelling. The environmental effects were quantified using the IMPACT2002+ method. Based on technological forecasts, the environmental effects of forthcoming mobile telephone networks were approximated. The results indicate that a parallel operation of GSM and UMTS networks is environmentally detrimental and the transition phase should be kept as short as possible. The use phase (i.e. the operation) of the radio network components account for a large fraction of the total environmental impact. In particular, there is a need to lower the energy consumption of those network components. Seen in relation to each other, UMTS networks provide an environmentally more efficient mobile communication technology than GSM networks. In assessing the EOL phase, recycling the electronic scrap of mobile phone networks was shown to have clear environmental benefits. Under the present conditions, material recycling could help lower the environmental impact of the production phase by up to 50%.     

Lubei Ecological Industry Project:A Case Study in China

Lubei General Company of Enterprise Group, Shangdong Province, set up joint enterprises industrial ecosystem by sharing resources, symbiosis industry and compact structure. As an ecological industry park, the industrial ecosystem has been operated successfully with rich experiment and has become one of ecological industry examples in the world. Based on the case study of Lubei ecological industry project, components of industrial chains, matter recycle and conversion, energy cycle and multilevel utilization, systematic structure and impact factor identification are analyzed and summarized in this paper. The possible extension and development of Lubei ecological industry project in future is brought forward as well.     

Environmental and economic viability of Alkali Activated Material (AAM) comprising slag,fly ash and spent coffee ground

ABSTRACT

This paper presents a concept of reusing spent coffee ground (CG) as a construction material. Through creating a CG-filled Alkali Activated Material (AAM) with industrial wastes such as fly ash (FA) and slag (S), a strong recycled material was synthesised and found suitable to be used as a road subgrade fill material. Potential groundwater contamination tests were done in accordance to the Australian Standard Leaching Procedure (ASLP). The environmental analysis done on this green material shows that albeit being composed of various industrial wastes and chemicals, CG-filled AAMs in the ground will not cause adverse environmental impacts to surrounding soils and groundwater. Heavy metals and cyanide leached from the AAMs were well below hazardous thresholds. Comparing the carbon footprint of CG, it is found that recycling CG into a construction material would reduce the nett global carbon emission by reducing dependency on quarried material. Cost analyses done on CG-filled AAMs show that these AAMs are expensive to produce relative to traditional construction materials. However, as recycling technology is progressively advancing, in the future the economic value of CG-filled AAM may increase to match those of contemporary construction materials.     

Lubei Ecological Industry Project: A Case Study in China

Abstract

Lubei General Company of Enterprise Group, Shangdong Province, set up joint enterprises industrial ecosystem by sharing resources, symbiosis industry and compact structure. As an ecological Industry park, the industrial ecosystem has been operated successfully with rich experiment and has become one of ecological industry examples in the world. Based on the case study of Lubei ecological Industry project, components of industrial chains, matter recycle and conversion, energy cycle and multilevel utilization, systematic structure and impact factor identification are analyzed and summarized in this paper. The possible extension and development of Lubei ecological industry project in future is brought forward as well.     

Design standards for product end-of-life processing

In 2006, the British Standards Institute (BSI) published BS 8887-1 ‘Design for Manufacture, Assembly, Disassembly and End-of-life processing’ (MADE) subtitled ‘General Concepts, Processes and Requirements’. This was the first British Standard to address design for efficient post-consumer product reprocessing. By designing and planning for remanufacture, much of the embodied energy and production investment can be retrieved after the consumer no longer requires the original item. Therefore, end-of-life products become an asset rather than a liability. Design for disassembly facilitates efficient deconstruction and thus enables materials to be recycled with minimal loss of purity, thus maximising their value. The analysis presented here is based on the Standard Industrial Classification codes of companies and organisations that have purchased BS 8887-1. These data are considered in relation to the influence of environmental legislation. Company age, size and location, as well as ISO 9001 and ISO 14001 certifications, are discussed. This paper concludes by suggesting suitable directions for the continued distribution and development of this environmentally, economically and socially beneficial standard.     

Multi-level perspectives with technology readiness measures for aviation innovation

Sustainability science requires the development of a theoretical framework to understand, analyze, and design innovation to solve social, economic, and environmental issues. This paper extends the framework of multi-level perspectives (MLP) by introducing a technology readiness level (TRL), and analyzes the innovation of the advanced turboprop (ATP) engine in the aviation industry, also known as a propfan or an open rotor engine, which is one of the most promising engine innovations expected to mitigate climate change. The concept of TRL was introduced to explain the mechanisms of ATP failure in the late 1980s as well as the transition of the geared turbofan (GTF). In this paper, we discuss why ATP and GTF faced different fates although both were developed under the same landscape in the aviation industry. We also discuss the different roles of the socio-technical regime, such as uneven and dynamic opportunity windows, technological readiness, niche stock, institutional support of export products, and the risk of a ‘launch’ customer, at different TRLs. As illustrated in this paper, MLP with TRL is expected to facilitate future interdisciplinary collaboration between social scientists and engineers, and also transdisciplinary expertise between academia and practitioners by supporting analysis and design of the industry’s transition toward a more environmentally friendly regime as well as its effective management.     

Cost-effectiveness of recycling and recirculation of natural and energy resources based on the equality principle

A cost structure is proposed for optimizing the recirculation and recycling of commodities and energy usage considering regional, national and global operating scales. The methodology proposed involves business administration theory and economics and employs the previously introduced equality principle and the model for efficient use of resources for optimal production economy (EUROPE) to impose shadow costs on unwanted material wastes and energy residuals that produce economic incentives to reduce such wastes at the source. A case study presents the practical application of the proposed theory in a national and a global context. It is concluded that the presented methodology is useful for increasing the cost-effectiveness and optimizing recirculation and recycling in the usage of energy resources and natural resources in general. Profitability increases, technology is advanced and environmental conditions improve simultaneously through the application of the EUROPE model to analyze government policy related to the recirculation and recycling of solid wastes and energy. Furthermore, the equity of the distribution of such recirculation and recycling facilities is improved. The developed methods are useful information support tools for decision-making in the management of energy and other natural resources with emphasis on the economics of recirculated and recycled residuals.     

Sustainable tyre remanufacturing: an agent-based simulation modelling approach

This paper addresses sustainable benefits of remanufacturing tyres. An agent-based simulation approach is used to tackle this research problem by identifying different agents such as tyre, collector, recycler and remanufacturer. Details related to every agent are provided to show the decisions taken by these agents and the impact that may have on tyres' remanufacturing industry. Relying on input data from published reports and papers by academics and professional organisations, experiments are conducted on various scenarios to show the benefits of increasing the retread percentage of passenger car tyres. The results show that retreaded tyre can capture almost 25% of replacement (sales) market, resulting in significant reduction in scrap tyres and raw material consumption. This percentage can further be increased by increasing the number of retreads per used tyre and the life of tread rubber. The output results help in finding the profit break‐even point at various levels of retread. The results also show other decision-making implications, particularly related to rejection rate and ways to reduce it.     

A meta‐heuristic approach for supporting adaptive disassembly sequencing using a multi‐objective concept

One of the key features of environmentally conscious manufacturing has been the efforts to promote product recycling and remanufacturing. Efficient material re‐utilisation through product disassembly to retrieve the desired parts and/or subassemblies is one rational approach. This is because it can promote the conservation of both material and energy resources whilst concurrently reducing environmental impact. However, because manufactured products may be made from many components, disassembly load becomes a critical factor that may obstruct the recovery of materials. Accordingly, it is essential to develop a practical method for deriving a disassembly plan to decrease such load, and to endow a certain value to the product at the end of its life cycle. With this understanding, the authors have developed a practical procedure to produce an adaptive disassembly strategy. The authors have applied a meta‐heuristic method known as genetic programming (GP) as a search engine to derive the adaptive disassembly sequence together with a multi‐objective optimisation method termed MOON^2R. The authors have also proposed a hierarchical sequencing method to cope with large/complex products and added several ideas to increase the applicability associated with the interests in disassembly of hazardous and/or valuable parts, and alternative disassembly actions. Through numerical experiments, the authors examined the effectiveness of the proposed approach by showing its support for relevant planning and design decisions for product recycling and remanufacturing from various viewpoints.