An integrated approach for the benchmarking of production facilities’ environmental performance: data envelopment analysis and life cycle assessment

Environmental impacts have become an important consideration in the manufacturing industry due to increasing public pressure for environment protection and the requirements of recently launched legislations. Data envelopment analysis (DEA) is a widely adopted methodological approach for the benchmarking of the relative efficiency of different production units. Changes in production efficiency may affect environmental impacts. DEA can be used for identifying the most efficient production facility and hence, the environmental impacts generated from the different production lines can then be benchmarked. Life cycle assessment (LCA) is carried out to quantify the full environmental impacts of a product from ‘cradle to grave’. The integration of LCA with DEA, efficiency and environmental impact of different production processes for a certain family of products can be evaluated and benchmarked. The proposed two-stage approach can help to reduce the aggregate environmental impacts of the manufacturing phase and is used to benchmark the environmental performance of several production lines in a manufacturing company.     

Environmentally compatible energy resource production—consumption pattern (case study: Iran)

Like all rapidly developing countries, the government of Iran (GOI) has to integrate environment priorities into its energy sector. In order to integrate environmental concerns into energy sector, an Energy-Environment Review (EER) may be considered as the mainstreaming tool capable of examining the interface between energy and the environment. The results of the EER should be interpreted, in the light of the objective of the 4th Five Year Development Plan in Iran, to achieve fast and sustainable growth and accelerate the transition to a market economy. In particular, the suggested actions will promote economic efficiency use of energy resources through a proper allocation of scarce resources, including environmental resources, so as to achieve economic efficiency and environmental and social protection. This paper comprises: (A) an analysis of the current situation with regards to energy production and consumption; (B) an evaluation of the growth prospects with regard to energy production and consumption; (C) the identification of environmental issues induced by the generation and use of energy and estimation of the associated costs of damages; (D) the evaluation of the extent of contribution to the climate-change phenomenon through emission of greenhouse gases; (E) the evaluation of the proposed mitigation measures for the previously identified environmental problems; and (F) conclusions and recommendations. The EER-Iran assessed the total health damage from air pollution in 2001 at about 56  ×  10¹² Rials (US $ seven billion); equivalent to 8.4% of nominal GDP. In the absence of the price reform and control policies, the EER-Iran estimated that the damage in Iran in the money of 2001, will grow to 155  ×  10¹² Rials (US $ nine billion) by 2019. This is equivalent to 10.9% of nominal GDP, i.e., a large percentage of a larger GDP. Of this total, 107  ×  10¹² Rials (US $ 8.4 billion) come from transport sector. The damage cost to the global environment from the flaring of natural gas, assessed on the basis of a carbon price of US $ 10/ton CO₂, is found to be approximately US $ 600 million per year. Readers should send their comments on this paper to: BhaskarNath@aol.com within 3 months of publication of this issue.     

Cost-effectiveness of recycling and recirculation of natural and energy resources based on the equality principle

A cost structure is proposed for optimizing the recirculation and recycling of commodities and energy usage considering regional, national and global operating scales. The methodology proposed involves business administration theory and economics and employs the previously introduced equality principle and the model for efficient use of resources for optimal production economy (EUROPE) to impose shadow costs on unwanted material wastes and energy residuals that produce economic incentives to reduce such wastes at the source. A case study presents the practical application of the proposed theory in a national and a global context. It is concluded that the presented methodology is useful for increasing the cost-effectiveness and optimizing recirculation and recycling in the usage of energy resources and natural resources in general. Profitability increases, technology is advanced and environmental conditions improve simultaneously through the application of the EUROPE model to analyze government policy related to the recirculation and recycling of solid wastes and energy. Furthermore, the equity of the distribution of such recirculation and recycling facilities is improved. The developed methods are useful information support tools for decision-making in the management of energy and other natural resources with emphasis on the economics of recirculated and recycled residuals.     

Environmental impact assessment of manufacturing processes using a combinatorial mathematics based decision making method

This paper presents a methodology for environmental impact assessment of manufacturing processes using a combinatorial mathematics based decision making method. An ‘environmental impact assessment index’ is proposed that evaluates and ranks the manufacturing processes for producing a given engineering product or component. The index is obtained from an ‘environmental impact assessment factors function’ considering environmental impact assessment factors and their relative importance for the considered application. An example is included to illustrate the approach.     

Treating design uncertainty in the application of Eco-indicator 99 with Monte Carlo simulation and fuzzy intervals

In incremental eco-design improvements, design engineers attempt to modify an existing product via some eco-design measures to reduce the product’s environmental impacts (e.g. reduction of material usage and energy consumption). In this process, several design concepts can be proposed, and concept selection is required to allocate resources sensibly to promising design concepts only. In this context, the research purpose is to estimate the environmental impacts of each concept given the uncertainty of design information. In the proposed methodology, the fuzzy interval arithmetic is used to specify and propagate imprecise design information. Then, the centroid concept is applied to model different views of imprecision (i.e. pessimistic, balanced and optimistic) associated with fuzzy impact assessment. Accordingly, a decision scheme is developed to support concept selection and suggest the potential areas for further eco-design improvements. A coffee maker is used as an example to demonstrate the proposed methodology. Also, the Monte Carlo Simulation is applied for the same example to compare the numerical outcomes by the fuzzy interval approach.     

Cleaner production solution selection for paper making – a case study of Latif paper products Co. Iran

Abstract

The objective of this research is to design an approach for selecting appropriate solutions to efficiently and productively reduce environmental pollution and water, energy and raw material consumption in a recycled paper manufacturing facility, the paper mill in Latif, Iran. To reach this goal, we develop a decision-making model using the Analytic Hierarchy Process (AHP). The proposed model provides a framework for cleaner production implementation specific to the paper industry. Pairwise comparisons of the results of designed questionnaires resulted in the hierarchy model being divided into five major groups: production modification; process change; preventive maintenance; renewal; and manpower resources.These five groups include 31 sub-criteria and seven alternatives. The results showed that process change yields the highest priority among the main criteria and that industrial automation and its technology level gives the highest priority among sub-criteria. Regarding the alternatives, reduction of environmental pollution is the most important solution for cleaner production in the industry. Also, product modification is the most sensitive criterion affecting the alternatives priority.     

A meta‐heuristic approach for supporting adaptive disassembly sequencing using a multi‐objective concept

One of the key features of environmentally conscious manufacturing has been the efforts to promote product recycling and remanufacturing. Efficient material re‐utilisation through product disassembly to retrieve the desired parts and/or subassemblies is one rational approach. This is because it can promote the conservation of both material and energy resources whilst concurrently reducing environmental impact. However, because manufactured products may be made from many components, disassembly load becomes a critical factor that may obstruct the recovery of materials. Accordingly, it is essential to develop a practical method for deriving a disassembly plan to decrease such load, and to endow a certain value to the product at the end of its life cycle. With this understanding, the authors have developed a practical procedure to produce an adaptive disassembly strategy. The authors have applied a meta‐heuristic method known as genetic programming (GP) as a search engine to derive the adaptive disassembly sequence together with a multi‐objective optimisation method termed MOON^2R. The authors have also proposed a hierarchical sequencing method to cope with large/complex products and added several ideas to increase the applicability associated with the interests in disassembly of hazardous and/or valuable parts, and alternative disassembly actions. Through numerical experiments, the authors examined the effectiveness of the proposed approach by showing its support for relevant planning and design decisions for product recycling and remanufacturing from various viewpoints.     

Comparing environmental product footprint for electronic and electric equipment: a multi-criteria approach

Electronic and electric devices are now applied in most human activities: their diffusion is increasing worldwide; furthermore, most of them are characterized by a high replacement rate due to technological obsolescence. Consequently, environmental problems due to their diffusion are increasing; several aspects are involved from the energy consumption derived from their manufacturing processes and their use phases to their end-of-life (EOL) management. Such legislative (e.g. the European Energy Efficiency directive for household appliances) or voluntary interventions (e.g. based on the ISO standards) have been introduced for such devices: the aim is to incorporate environmental considerations in product design and manufacturing in order to benefit the environment. Some attempts are focusing on defining standardized models for the overall lifecycle including waste management. The aim of this paper is to introduce a reference model for comparing environmental product footprint of electrical and electronic equipment (EEE). All life cycles of EEE will be evaluated: a specific focus is on the EOL management process as their waste management represents a complex problem for developed and developing countries. A multi-criteria decision-making model will be developed based on the well-known analytical hierarchy process (AHP) method: differently from traditional AHP applications, an absolute model has been proposed in order to compare EEE effectively from an environmental point of view. A case study validation regarding large household appliances is proposed.     

The elaboration process – an approach for sustainable product development: a case study

Environmentally conscious product development, eco-design or design for environment is the methodology trying to introduce environmental requirements into product design. The first step of this process is the gathering of customer requirements for a structured product development procedure, such as quality function deployment (QFD). The problem is that environmental requirements are usually unspoken by the customers. This paper describes a methodology for uncovering such requirements by using environmental default questions in an elaboration process. This leads to an increased customer environmental awareness, and it generates a comprehensive list of requirements suitable for use in a subsequent QFD process. The effects of the elaboration process are demonstrated in one case study.     

Application of active disassembly to extend profitable remanufacturing in small electrical and electronic products

Alternative production approaches are required because of conventional manufacturing's adverse environmental impacts. Remanufacturing returns used products to at least original performance specification from customers' perspectives and gives the resultant products warranties at least equal to that of new equivalents. Remanufacturing is relatively novel in research terms compared to conventional manufacture and recycling but often is more profitable than both. It would help manufacturers address competitive, environmental and legislative pressures by enabling them to meet pressing waste legislation while producing high-quality, lower cost products with less environmentally damaging end-of-life (EoL) and manufacturing modes. Remanufacturing is highly profitable in large, complex mechanical and electromechanical products but with conventional manufacturing and design modes not so in smaller products; particularly fast moving ones. However, effective waste management is urgently required for such products because waste electrical and electronic equipment constitutes the fastest growing EU waste stream and a large percentage of products being produced by major developing economies such as China are of this type. Active disassembly (AD) enables product non-destructive, self-disassembly at EoL and was invented to facilitate a step-change improvement in recycling. This research investigated the use of AD to extend profitable remanufacturing into small EoL electrical and electronic products.     

环境保护与资源可持续利用

资源、环境问题错综复杂,在人口与经济快速增长的条件下,在环境保护与资源持续利用之间,寻求合理的代价与适度的承受能力的动态平衡临界点是亟待研究的重要问题。本文从可持续发展的概念出发,阐述了资源、环境问题的最终目标;提出国家的宏观调控是环境保护与资源持续利用的核心,系统信息工程是资源、环境问题的战略技术;指出我国存在着资源、环境问题的地区差异,协调跨省区、跨部门的综合性重大资源与环境工程要因地制宜,因时制宜。     

长江流域资源环境研究信息系统的研制和应用

介绍了长江流域资源与环境研究信息系统的建立与应用。长江流域资源与环境研究信息系统包括4个数据库：（1）长江流域资源与环境信息库,包括长江流域的自然，自然保护区，行政区，社会，经济等方面的信息；（2）长江流域资源生态环境科学文献数据库，收录了有关研究长江流域水，土地，能源，破产，人力等各类资源的保护与开发，生态保护与建设，环境保护与重要，大型工程建设中的移民问题，城市与城市化，农业与农村发展，区域经济发展，环境变化与生物多样性等的文献；（3）长江流域自然灾害数据库，收录了长江流域发生物气象灾害，地质灾害，生物灾害等各类自然灾害；（4）长江流域网站导航，收集了有关长江流域的信息网站，配合用户友好的检索系统，用户可以快捷地找到所需信息。     

Participatory foresight analysis of the cash crop sector at the regional level: case study from southwestern France

Following the request of local stakeholders, a multidisciplinary group of experts was formed to implement a foresight analysis of the cash crop sector in the Midi-Pyrénées region. The group developed a four-step multidisciplinary and participatory methodology that defined the objectives, established a shared diagnosis of the issue raised in the regional cash crop sector, implemented a foresight analysis, and then created a graphical summary. Three types of working groups (steering, restricted, and expanded) were involved with well-assigned tasks. The dynamic interactions between the different groups of stakeholders and scientists and the use of graphics and maps as a medium to identify critical areas, such as zones in which production or environmental issues, are declining or evolving, enabled a shared view of regional problems. The main contribution of this paper is the presentation of a participative methodology that enabled co-construction of three shared scenarios based on the combination of five major uncertainties: (i) change in agricultural markets and international trade; (ii) urbanization and regional planning; (iii) changing patterns of consumption and product processing; (iv) environmental issues in public policies; and (v) ability of farmers to implement innovative tools and methods.     

Energy rating methodology for light-duty vehicles: geographical impact

The aim of this paper was to describe a new energy dependency score methodology and its consequent application to cars sold in twelve regions: Europe (EU-28) and eleven specific countries worldwide (Australia, Brazil, China, India, Japan, Norway, Portugal, Russia, Saudi Arabia, South Africa and USA). This methodology was developed as a potential tool to inform consumers of their choice impact on the country’s economy. This methodology is based on primary energy assessments and origins for each energy pathway associated with a gasoline-, diesel-, natural gas (used for H₂ production)- or electricity (balanced with country electricity mix)-powered vehicle. An energy dependency index was attributed to the best-case (100 % endogenous production) and worst-case (0 % endogenous production) scenarios and consequently weighted with vehicle fuel consumption. This enabled obtaining an energy dependency index (10–0). This index could be assigned to an environmental and social index to provide a sustainability index and therefore complement a road vehicle environmental rating system, providing a combined index rating. Internal combustion engine vehicles and hybrid vehicles (that have oil products as energy source) rate the lowest for almost all locations, with the exception of regions that are energy independent (Norway, Saudi Arabia or Russia). Electric vehicles rank higher when comparing to the other technologies analyzed for all locations in this study. The plug-in hybrid electric vehicle shows generally a rank in an intermediate place, except for Japan where it scores lower than all other technologies.     

唐山市协调工业发展与环境保护的创新途径

唐山市作为一个传统的重工业城市 ,多年来一直以资源型工业为主体 ,工业发展和环境保护的矛盾十分突出。本文以此为例 ,探讨了依赖于资源优势的工业发展过程应如何协调其发展与环境保护的关系 ,认为产业结构的调整是一个长期的动态过程 ,应作为一个持久努力的目标。目前应尽快通过技术转型和制度转型减少目前工业活动对环境造成的影响 ,促使工业发展向生态工业转变。     

Integration of DFE and DFMA for the sustainable development of an automotive component

The recent developments in manufacturing organizations recognize sustainability as an important value addition for survival in the competitive scenario. The design engineers are in search of approaches for creating environmental conscious products. The purpose of this paper is to report a research carried out for ensuring sustainable product design by the integration of Design for Environment (DFE) and Design for Manufacture and Assembly (DFMA) methodologies. In this context, this paper reports a case study carried out in an automotive component. The candidate product is the charge alternator pulley. The existing pulley has been created using Computer Aided Design. Then sustainability analysis was conducted on the existing component for determining environmental impact. This is followed by the engineering analysis of the component using ANSYS. Then conceptual design changes were developed in the proposed product using DFMA concept. Then the environmental impact has been evaluated in terms of carbon footprint, energy consumption and air/water impacts on proposed product. It has been found that the optimized pulley design possesses minimal environmental impact. The result of the case study indicated that the integration of DFE and DFMA concept could initiate new developments in sustainable designs with minimal impact to the environment and it also reduces the product cost.     

The environmental impact assessment of wheat and barley production by using life cycle assessment (LCA) methodology

This study was conducted to assess the impact of cereals (wheat and barley) production on environment under rainfed and irrigated farming systems in northeast of Iran. Life cycle assessment (LCA) was used as a methodology to assess all environmental impacts of cereal grain production through accounting and appraising the resource consumption and emissions. The functional unit considered in this study was one ton grain yield production under different rates of nitrogen application. All associated impacts of different range of N fertilizer application were evaluated on the basis of the functional unit. In this study, three major impact categories considered were climate change, acidification, and eutrophication. In order to prepare final evaluation of all impacts on environment, the EcoX was determined. Results represented that, under low consumption of N fertilizer, the environmental impacts of both rainfed farming systems of wheat and barley was less than irrigated farming systems. Considering grain yield as response factor to different fertilizer application level, irrigated farming systems of wheat and barley with the range of 160–180 and?>220 (Kg?N?ha^?1) showed the maximum impact on environment. It seems LCA is an appropriate method to quantify the impact of utilized agricultural inputs and different managements on environment.     

土地资源错配及经济效率损失研究

长期以来,政府主导下的土地资源配置模式为中国的城镇化、工业化快速发展提供了强有力的支撑,但同时也伴随着土地制度和政策不完善引致的土地资源配置扭曲,不同用地单位之间土地资源配置效率差异较大,不同用地单位之间的土地资源错配致使总体经济效率损失巨大。调研组通过实地随机抽样问卷调查,获取了四大产业不同类型的607个样本企业生产经营活动相关的投入产出数据,基于C-D生产函数理论,构建土地资源配置及经济效率损失测度模型,测算不同类型企业的土地资源要素错配程度及由此导致的经济效率损失。测算结果显示,环保、生物和高端装备制造产业的土地资源要素投入的相对扭曲系数都大于1,光电子信息产业系数小于1;土地资源错配造成光电子信息产业总体上经济效率损失达10.23%,高端装备制造产业达13.82%,生物产业和环保节能产业都超过了20%。研究表明,不同类型企业之间的土地资源要素投入对企业总体经济产出的贡献率存在显著差异性;同类型企业的土地资源要素配置的相对扭曲系数不同,即土地资源的错配程度不同;从用地规模大小角度分析,同类型企业用地规模大的土地资源要素的相对扭曲系数要明显高于用地规模小的企业,用地规模越大土地资源错配程度越严重;从土地资源错配造成企业经济效率损失测算结果来看,土地资源要素投入相对扭曲系数越大的企业,土地资源错配导致总体经济效率损失越大;在各类型企业的技术和规模效率不变的条件下,不增加资源要素投入,通过纠正企业的土地资源错配,能够有效地提升企业的经济效率。     

Life cycle energy and CO2 emissions analysis of food packaging: an insight into the methodology from an Italian perspective

Packaging is strictly connected to environmental issues as it is a product characterised by high material consumption rate; it is often transported over long distances and has a short life. Providing environmental analysis is, therefore, urgent to identify energy and resources efficient solutions. The paper, taking advantage of a real case study, presents a life cycle-based comparative analysis among three different food packaging systems. The paper compares the life cycle of tin steel, polypropylene and glass-based packaging of an Italian preserves producer. The analysis leads to the conclusion that, for the baseline scenario, polypropylene packaging represents the greenest solution, whereas glass packaging is the worst choice. The paper presents a scenario analysis varying both the method used for accounting for recycling as well as the recycling rates of the packaging materials. Changes in overall results with parameters analysis changing are calculated and highlighted throughout the paper. The impact of a reuse policy of the glass-based solution is also analysed; a model for disposable glass packaging is proposed and the obtained results are compared with the single use polypropylene and tin steel-based packaging. In order to analyse the impact of different End of Life scenarios on the present case study, collecting as well as recycling rates of some European countries have been used. The results revealed a significant fluctuation both in energy consumption and in CO₂ emission as the nation changes. Summing up, a methodology for packaging environmental impact analysis is applied to a real case study, some crucial aspects of the methodology have been analysed in depth in order to give a contribution in packaging environmental impact analysis.     

江西省生态文明建设的系统仿真与优化

区域生态文明建设是以社会—经济—资源—环境为核心的动态复合巨系统。运用系统动力学的理论与方法,系统分析江西省生态文明建设诸要素间的相互作用,构建江西省生态文明建设系统动力学模型,以历史数据为基础进行仿真检验,证明模型结构、行为与实际状况是一致的。模拟维持现状、经济优先、资源环境优先和协调发展等4种方案条件下,2011~2030年间江西省生态文明建设发展现状及其演变趋势,并对系统仿真方案进行优化分析,结果表明:到2030年,在协调发展模式下,其能源供需平衡指数为–0.113,环境污染程度为0.083,既使社会经济高效发展,又促进资源集约利用、生态环境友好,是江西省生态文明建设发展的较优方案。研究为江西省开展生态文明先行示范区建设提供决策参考。