Safety studies on hydraulic proportional valves with electrical position feedback.

The authors analysed a proportional valve with electrical position feedback for its failure behaviour. Several failures were introduced into the feedback loop, especially into the 2 solenoids and the inductive position transducer. The behaviour of the valve for square and ramp reference signals was recorded and systematically analysed. It was shown that failures could be detected by monitoring the residual signal from the equipment under control or the residual signal from the sensor. It was possible to achieve the safe position within twice the normal response time of the valve by switching off the current of both solenoids. The application of these results for a new generation of safe proportional valves is discussed. The use of the results of these investigations obviates the need for redundancy of the electrical position monitoring arrangement in a safe proportional valve.     

基于HHT的煤岩破裂微震信号分析

微震信号处理是目前研究微震监测技术应用领域中的一个重要课题,应用ESG微震监测系统采集煤巷炮掘过程中产生的煤岩破裂微震信号,针对所采集微震信号具有明显的持续时间短、突变快等特点,选用希尔伯特黄变换(HHT)对其进行处理。HHT包括EMD分解和Hillert变换两部分,微震信号经过EMD自适应分解得出9个IMF分量和一个残余分量,对各IMF分量进行Hillert变换做出Hillert谱,从Hillert谱中得出煤岩破裂微震信号频率响应主要集中在500-800Hz,用边际能量谱加以验证得出Hillert谱在应用中的准确性,为进一步认识煤岩破裂的机理和预测煤岩动力灾害提供了有效的技术途径。     

The influence of safety at work on safety at home and during leisure time

It has been argued that the effects of safety programmes extend to safety related behaviour outside the work environment. Data from studies of the behaviour of workers in three industries with a high focus on safety were examined in order to explore this argument. By means of data collected through a questionnaire, safe behaviour and emergency preparedness behaviour at home and during leisure time were measured in a case-control study. The findings indicate that workers in two of the three studies did not transfer safe behaviour from workplaces with a high focus on safety to home and leisure arenas. The safety consciousness acquired by workers at their workplaces in the absence of specially designed home and leisure time intervention projects seems to be insufficiently comprehensive or deep enough to influence safe behaviour in other arenas. While safe behaviour was not transferred, the emergency preparedness behaviour was. This indicates that the contextual and situational aspects of emergency preparedness are shared across risk arenas.     

有限空间作业人员生理状态监测设备研制

为监测有限空间作业人员异常生理状况,进而保障有限空间作业安全与作业人员生命健康,在分析手腕处6个测量位置信号质量的基础上,获得最佳信号采集位置,并结合事故成因,从光电容积脉搏波(PPG)信号中提取心率、脉搏周期、振幅等生理参数作为评价指标,研制一款针对有限空间特殊作业人群的手腕处脉动生理信息监测设备;并进行系统稳定性测...     

高处作业人员位置与生理信号相关性分析

为对高处作业人员位置状态进行识别,加强对高处施工人员作业状态的监控,采用VR技术模拟高处作业,同时利用人-机-环同步平台,采集平地处、一级高处作业(取4 m为例)以及二级高处作业(8 m为例)情景下的6种生理信号数据,运用SPSS软件对生理信号进行数据分析。结果显示,不同高处作业人员对皮电信号(EDA)的时域具有显著性影响,而与其他生理信号时域特征不具备明显的相关性;作业人员的EDA均值(IESA)与高度(H)呈现二次多项式相关性:IEDA=-0.0284H2+0.7377H+C(C为个体修正常数)。基于此,EDA可以作为高处作业人员位置的参考判定依据,并且安全管理人员可以对高处作业人员进行实时监控,减少高处作业事故。     

老虎台矿55002#掘进面通过F7-1断层前后微震事件的时空特征分析

冲击地压作为一种特殊的矿压显现形式,对抚顺矿业集团老虎台矿深部开采的安全生产造成了严重的影响,在该矿的实际生产中,地质条件是引发冲击地压发生的重要因素。鉴于微震监测系统是目前在煤矿井下监测冲击地压应用较为广泛的手段之一,本文利用波兰ARAM IS/MA微震监测系统对老虎台矿55002掘进工作面通过F7-1断层前后的微震特征信号进行连续观测,分别从时间和空间上研究此掘进面通过断层前后的微震特征,验证了一种典型的冲击地压发生时间前后的微震活动规律,并结合实际地质条件从位置上分析了微震事件与断层等地质构造之间的关系,进而根据空间分析结果圈定了重点防治冲击地压区域,使老虎台矿在该工作面掘进生产中提前采取相应的防范措施,顺利通过断层等地质构造异常区域,确保了安全生产。     

电力变压器无线温度监测系统的研究

我国变配电用变压器数量众多、分布广泛,充分利用现有的无线电通讯技术、以太网等监测技术、可以构建一个安全可靠的变压器无线温度监测网。本文介绍了在配电变压器上安装无线温度监测系统,通过实时监测变压器的温度变化情况,及时发现变压器存在的缺陷或发生故障的位置,并通过中短距离无线网络转发方式,将信号传递至以太网,彻底解决现场监测配电变压器参数的困难,从而实现变压器数据的实时采集和传输,实现区域内乃至全国性的变配电变压器信息的汇集与监测体系。     

电感性本质安全电路L/R的选择原则

基于电感性本质安全电路放电电流线性衰减模型,引入最小建弧电压的概念,得到了放电时间不含未知参数的表达式,利用电感电路的本质安全性能判别式,确定了电感电阻比L/R的选取原则.     

基于LabVIEW的水质微型站实时故障诊断专家系统

设计一种基于微试剂原位水质检测仪的多参数水质微型站监控系统。通过对水质检测流程合理分析以及各监控点反馈信号诊断,结合LabVIEW可视化编程技术、信号分析技术和测控技术,分别从硬件和软件方面,设计了一种基于多传感器数据融合的水质微型站监控感知的检测流程测控模型。现场应用结果表明,采用诊断专家系统的水质微型站监控系统满足水质测控的需求,极大提升系统的稳定性、安全性。     

大落差输油管道局部高点水击压力预测方程研究*

为预测大落差管道局部高点水击压力,避免在关阀、停泵等应急操作过程中因高点低压而使油品气化,采用OLGA软件水击计算模块分析介质流速、高点稳态压力、关阀时间、阀门位置对高点水击压力的影响机制,并结合国内某原油管道现场SCADA系统数据进行验证;采用通用全局优化算法（UGO）和列文伯格-马夸尔特法（LM）建立局部高点压力预测方程,相对误差在5%以内。研究结果表明:本文方程可实现大落差输油管道水击过程中局部高点水击压力的预测。研究结果可为大落差输油管道安全运行与管理提供参考。     

残矿回采地压安全预警系统的构建方法与应用研究

为提高矿山的安全生产水平,针对地下矿山复杂环境下残矿回采过程潜在的安全问题,并基于安全系统工程的观点与粗糙集理论的属性约简功能,提出残矿回采地压安全预警系统的构成内容与构建流程,建立地压监测数据的神经网络灰色Verhulst算法组合预测模型和安全评价模型。据此,构建国内某矿山残矿回采中段的地压安全预警系统,该地压安全预警系统为本矿山的残矿回采过程提供了安全保障。残矿回采地压安全预警系统能指导矿山循序渐进的构建符合残采系统工程实际的安全预警系统。     

基于无线传感器网络的市政下水道可燃气体监测系统设计及应用

为防止下水道可燃气体积聚引发爆炸事故,利用无线传感器网络技术设计了市政下水道可燃气体监测系统.实测结果表明:气体传感器监测数据相对误差在2.0%以内,无线数据收发设备的年发送成功率达到98.0%,满足工程运用需求,系统具有较高的可靠性和稳定性.结合无线网络覆盖范围广、实时在线的特点,该系统实现了对不同区域下水道内可燃气体浓度的远程监测,为下水道的安全预警提供了有效依据.     

Plastic buckling,wrinkling and collapse behaviour of dented X80 steel line pipes under axial compression

High strength steel pipes have found increasing applications in deep high pressure offshore oil/gas lines. Damages in the form of dent are among common causes of pipeline failure. Indentation, plastic buckling and residual strength of dented normal grade steel pipes under bending, axial and combined loading have previously been addressed by a number of researchers. The plastic buckling and collapse of dented high grades steel line pipes, however, have received less previous attentions.In the current study an experimental model testing was used to evaluate the residual strength of dented X80 steel pipes under monotonic axial compression. The tubular specimens were first laterally dented by an indentor while resting on a saddle shape support. The specimens were then examined under axial compression to study the dent effects on their collapse behaviour. Numerical simulations were also used to analyse the effect of the indentor ratio, shape and alignment on the residual strength of dented steel tubes under monotonic axial compression. The results from the current study on high strength steels were also compared with semi-empirical equations available in the literature for low strength steels. It was found that these equations provide reasonable predictions for the axial residual capacity of the high strength steel pipes when the dent depths are small. With deep dents, however, they considerably underestimate the axial residual capacity of the high strength steel pipes.     

Leadership and employees’ perceived safety behaviours in a nuclear power plant: A structural equation model

Leadership is considered an essential element in guaranteeing the safe running of organizations. The purpose of the present study is to find out how leader behaviours influence employees’ safety behaviours (perceived safety behaviours) in the nuclear field. In an attempt to answer this question, the authors of this research have considered the way this influence is exercised, taking into consideration some important factors like safety culture and safety climate. To achieve this, the empowerment leadership model, based on a behavioural approach to leadership, was used. The sample was made up of 566 employees from a Spanish nuclear power plant. The results indicated that when safety culture was strong, leader behaviour generated a higher safety climate among the members, which predicted their perceived safety behaviours. Support was found for a structural model linking leadership and safety behaviour to safety culture and safety climate. The implications of these findings for the theory of safety and the way they can be put into practice are outlined.     

截断阀室水淹后管道沉降的防护技术研究

为了保证长输天然气管道的安全运行,需要对其截断阀室遭受水淹后管道的不均匀沉降行为进行研究。应用ANSYS软件建立了管土非线性接触模型,通过对其进行分析建立了沉降量与最大Von Mises应力和椭圆度之间的映射关系,结果表明:不均匀沉降对管道强度的影响更明显,二者间基本呈线性关系,最大Von Mises应力随着沉降量的增大而增大,根据第四强度理论便可确定管道失效时的极限沉降量。同时还探讨了管径、内压、壁厚、埋深对管道应力状态的影响,降低内压、增大壁厚以及减小埋深和管径均可降低不均匀沉降时管道的最大Von Mises应力,但其中管径和壁厚的变化对管道最大Von Mises应力的影响更为显著。预期研究结果可以为山区管道的实时监测与防护措施制定提供一定的技术支持。     

联锁控制阀及其在散料除尘中的应用

介绍一种自行设计，并已实践应用的机械联锁控制阀与电动卸料车、同步开启关闭自动控制技术。它是由控制阀、开启步进器、关闭装置等，与卸料车不可分割的相关组合而成，从而实现了散粒物料的转运卸料与通风除尘联锁同步、协调一致的工作特性。     

基于TVR的腐蚀油气管道失效概率及安全寿命研究

为避免因腐蚀导致油气管道失效,针对因管道特性和腐蚀尺寸的不确定性使得管道剩余强度成为概率模型的特点,建立了腐蚀管道强度损失随机模型;借助可靠性理论,通过分析管道腐蚀进程的时变性特点,将管道系统由损伤积累和抗力衰减导致的剩余强度随机化;提出基于穿越率的腐蚀油气管道失效评定及安全寿命预测方法。研究结果表明:腐蚀速率和运行压力对管道失效概率及安全寿命影响显著,管道尺寸影响适中,而相关系数和拉伸强度影响较小;若腐蚀速率Va=0.2 mm/a,VL=10 mm/a或局部腐蚀缺陷半径达到管道壁厚的0.5倍时,建议作为重点风险段监测并检修。所建方法是对腐蚀油气管道运营监控和风险评估的有益补充。     

基于马尔可夫的地面控制井下安全阀可靠性评估

为保障地面控制井下安全阀系统的安全运行，防止系统发生故障，建立了井下安全阀可修复系统的马尔可夫模型；针对系统设备构成复杂及共因故障等问题，基于β因子模型描述共因失效，同时将模型划分为3个独立模块，通过克罗内克积方法合并，评估系统可靠性；参照OREDA可靠性数据，定量求解井下安全阀系统可用度、可靠度以及稳态指标，研究模型中状态转移概率对系统稳态可用度的影响。研究结果表明:井下安全阀系统的可用度随时间增长而迅速到达稳态值；系统检修周期应小于2.5 a；根据可靠性分析结果，运营方应考虑系统经济与可靠性间的博弈关系，合理优化系统冗余结构与维修周期管理，防止井下安全阀系统失效。     

Image rotation method for identification of NPW signals in the localization of pipeline leakage

Gas and oil are mainly transported through long-distance pipelines on land. Pipeline leaks lead to severe hazards to the environment and economy and even imperil human lives. Negative pressure wave (NPW)-based methods are fast and effective for leak monitoring and localization. The key problem for an NPW-based method is to determine the NPW and its arrival time, which is characterized by the knee point in the time domain signal. In this paper, an image rotation method is proposed based on the shape characteristic of the time domain signal induced by an NPW. Through image rotation, the knee point turns into the highest point, which is easy to detect. To verify the performance of the proposed method, leakage experiments were conducted on liquid and gas pipeline models. Previously developed FBG pipe fixture sensors were used to detect an NPW. These sensors were equidistantly installed on the pipeline, forming a sensor array. Based on the sensing array, a novel leak localization algorithm was used to compute the leakage position. The experimental results indicated that the image rotation method has good performance for identifying an NPW, even though many noise- and pressure-induced fluctuations exist in the signals. This method enables automated real-time monitoring and has potential for practical application.     

At-risk behaviour analysis and improvement study in an academic laboratory

Academic laboratories contain inherently substantial risk conditions that students could expose to chemical and physical hazards. Procedures and guidelines related to laboratory safety are commonly available for students to adhere. However, many injuries and accidents or even fatalities are reported due to students’ violated safety practices while working in the laboratory. There was no reported proactive method or systematic technique to monitor and control students’ at-risk behaviour in the laboratory. This paper presented a program known as laboratory at-risk behaviour and improvement system (Lab-ARBAIS) to monitor and control students’ at-risk behaviours in the laboratory. Lab-ARBAIS used computer database for data acquisition and analysis on students’ at-risk behaviours observed. Pre-program questions on students’ at-risk behaviours that frequently violated safety regulations were utilized by observers to give observation feedback. The collected feedback was analysed and the results were posted in students’ portal to allow everyone to acknowledge their safety habits and practices. The routine observations and posted results are to instill a psychology effect in student’s habitual safety practices by reminding them on their frequently violated safety regulations. The implementation of the Lab-ARBAIS program to chemical engineering laboratory as a case study had shown a significant improvement on students’ frequent at-risk behaviours. The Lab-ARBAIS can easily be adopted in any academic laboratories to manage students’ at-risk behaviours to ensure safe work environment. With minor enhancement, the Lab-ARBAIS can easily be extended to be used in industrial laboratories.