Chemical-mechanical characteristics of crushed oyster-shell

Enormous amount of oyster-shell waste has been illegally disposed at oyster farm sites along the southern coast of Korea. To seek for a possibility to recycle the waste as construction materials, chemical and mechanical characteristics of crushed oyster-shell were investigated. Chemical and microstructure analyses showed that oyster-shells are predominantly composed of calcium carbonate with rare impurities. Compressive strength tests for soil mortar specimens with varying blending ratio of cement, water, sand, and oyster-shell were compared with normal cement mortar. There was no significant reduction in the compressive strength up to 40% of dosages of oyster-shell instead of sand. The experimental results demonstrate that oyster-shells can be resources of pure calcareous materials and effective in replacement of sand, indicating promising reusable construction materials.     

Use of waste brick as a partial replacement of cement in mortar

The aim of this study is to investigate the use of waste brick as a partial replacement for cement in the production of cement mortar. Clinker was replaced by waste brick in different proportions (0%, 5%, 10%, 15% and 20%) by weight for cement. The physico-chemical properties of cement at anhydrous state and the hydrated state, thus the mechanical strengths (flexural and compressive strengths after 7, 28 and 90 days) for the mortar were studied. The microstructure of the mortar was investigated using scanning electron microscopy (SEM), the mineralogical composition (mineral phases) of the artificial pozzolan was investigated by the X-ray diffraction (XRD) and the particle size distributions was obtained from laser granulometry (LG) of cements powders used in this study. The results obtained show that the addition of artificial pozzolan improves the grinding time and setting times of the cement, thus the mechanical characteristics of mortar. A substitution of cement by 10% of waste brick increased mechanical strengths of mortar. The results of the investigation confirmed the potential use of this waste material to produce pozzolanic cement.     

Geoenvironmental behavior of foundry sand amended mixtures for highway subbases

The high cost of landfilling and the potential uses of waste foundry sands have prompted research into their beneficial reuse. Roadways have a high potential for large volume usage of the foundry sands. A laboratory testing program was conducted on soil-foundry sand mixtures amended with cement and lime to assess their applicability as highway subbase materials. The mixtures were compacted in the laboratory at a variety of moisture contents and compactive efforts and subjected to unconfined compression, California bearing ratio, and hydraulic conductivity tests. The environmental suitability of the prepared mixtures was evaluated by analyzing the effluent collected during hydraulic conductivity tests. Finally, required subbase thicknesses were calculated using the laboratory-based strength parameters. The results of the study show that the strength of a mixture is highly dependent on the curing period, compactive energy, lime or cement presence, and water content at compaction. The resistance of foundry sand-based specimens to winter conditions is generally better than that of a typical subbase reference material. Laboratory leaching tests indicated that if these mixtures later come in contact with water that has been discharged directly to the environment (e.g., drainage through asphalt pavement), the quality of water will not be affected.     

Recycling municipal incinerator fly- and scrubber-ash into fused slag for the substantial replacement of cement in cement-mortars

Fly- and scrubber-ash (weight ratio of approximately 1:3) from municipal solid waste incinerators (MSWI) are a major land-fill disposal problem due to their leaching of heavy metals. We uniformly mixed both types of ash with optimal amounts of waste glass frit, which was then melted into a glassy slag. The glassy slag was then pulverized to a particle size smaller than 38 μm for use as a cement substitute (20–40% of total cement) and blended with sand and cement to produce slag-blended cement-mortar (SCM) specimens. The toxicity characteristics of the leaching procedure tests on the pulverized slag samples revealed that the amount of leached heavy metals was far below regulatory thresholds. The compressive strength of the 28-day cured SCM specimens was comparable to that of ordinary Portland cement mortars, while the compressive strength of specimens cured for 60 or 90 days were 3–11% greater. The observed enhanced strength is achieved by Pozzolanic reaction. Preliminary evaluation shows that the combination of MSWI fly- and scrubber-ash with waste glass yields a cost effective and environmentally friendly cement replacement in cement-mortars.     

Study of the treatment effectiveness of a solidification/stabilization process for waste bearing heavy metals

The sludge from a steel processing unit bearing zinc, lead, iron, and manganese was solidified with ordinary Portland cement. The waste was stabilized in the specimens with a waste/binder ratio range of 0.16–4.0. On the basis of the available leaching and unconfined compressive strength, the performance of the solidified/stabilized waste was compared for different numbers of curing days. It was found that curing up to 28 days resulted in a performance improvement, as shown by less leaching of heavy metals and the increased unconfined compressive strength of the specimen. The treatment effectiveness of the solidification/stabilization process was assessed for the metals Pb, Zn, Fe, and Mn, and was found to be 89%, 95%, 74%, and 90%, respectively, for an optimum ratio of 4.0 after 28 days of curing.     

Solidification and recycling of incinerator bottom ash through the addition of colloidal silica (SiO2) solution

The possibility of using incinerator bottom ash as a substitute for natural aggregates was investigated. Rough, porous surface of bottom ash, which diminishes the strength of solidified products, was improved by colloidal silica solution. As a result, a significant increase of mechanical strength was accomplished by a slight amount of silica (<1 wt% to total). Moreover, pozzolanic reaction was induced in initial cement hydration due to the nano-particle size of about 20 nm in colloidal silica solution. Cylindrical specimens and bricks were prepared from bottom ash added to a colloidal silica (SiO2) solution and cement, and then their compressive strengths were evaluated. Cylindrical specimens showed an increase of approximately 60% in compressive strength when colloidal solution containing 4 wt% silica particles was sprayed onto the bottom ash. The strength of bricks containing colloidal silica was in excess of 20 MPa, which meets the requirement of construction materials. Results of leaching tests based on Toxicity Characteristic Leaching Procedure (TCLP) proved that the solidified bottom ash possessed good chemical stability.     

Utilization of power plant bottom ash as aggregates in fiber-reinforced cellular concrete

Recently, millions tons of bottom ash wastes from thermoelectric power plants have been disposed of in landfills and coastal areas, regardless of its recycling possibility in construction fields. Fiber-reinforced cellular concrete (FRCC) of low density and of high strength may be attainable through the addition of bottom ash due to its relatively high strength. This paper focuses on evaluating the feasibility of utilizing bottom ash of thermoelectric power plant wastes as aggregates in FRCC. The flow characteristics of cement mortar with bottom ash aggregates and the effect of aggregate type and size on concrete density and compressive strength were investigated. In addition, the effects of adding steel and polypropylene fibers for improving the strength of concrete were also investigated. The results from this study suggest that bottom ash can be applied as a construction material which may not only improve the compressive strength of FRCC significantly but also reduce problems related to bottom ash waste.     

Recycling of waste glass as a partial replacement for fine aggregate in concrete

Waste glass creates serious environmental problems, mainly due to the inconsistency of waste glass streams. With increasing environmental pressure to reduce solid waste and to recycle as much as possible, the concrete industry has adopted a number of methods to achieve this goal. The properties of concretes containing waste glass as fine aggregate were investigated in this study. The strength properties and ASR expansion were analyzed in terms of waste glass content. An overall quantity of 80 kg of crushed waste glass was used as a partial replacement for sand at 10%, 15%, and 20% with 900 kg of concrete mixes. The results proved 80% pozzolanic strength activity given by waste glass after 28 days. The flexural strength and compressive strength of specimens with 20% waste glass content were 10.99% and 4.23%, respectively, higher than those of the control specimen at 28 days. The mortar bar tests demonstrated that the finely crushed waste glass helped reduce expansion by 66% as compared with the control mix.     

Reuse of waste iron as a partial replacement of sand in concrete

One of the major environmental issues in Iraq is the large quantity of waste iron resulting from the industrial sector which is deposited in domestic waste and in landfills. A series of 109 experiments and 586 tests were carried out in this study to examine the feasibility of reusing this waste iron in concrete. Overall, 130 kg of waste iron were reused to partially replace sand at 10%, 15%, and 20% in a total of 1703 kg concrete mixtures. The tests performed to evaluate waste-iron concrete quality included slump, fresh density, dry density, compressive strength, and flexural strength tests: 115 cubes of concrete were molded for the compressive strength and dry density tests, and 87 prisms were cast for the flexural strength tests. This work applied 3, 7, 14, and 28 days curing ages for the concrete mixes. The results confirm that reuse of solid waste material offers an approach to solving the pollution problems that arise from an accumulation of waste in a production site; in the meantime modified properties are added to the concrete. The results show that the concrete mixes made with waste iron had higher compressive strengths and flexural strengths than the plain concrete mixes.     

Mechanical and durability properties of insulation mortar with rubber powder from waste tires

Fine rubber particles from scrap tires can be used as an insulation material by incorporating with Portland cement mortar. In addition to thermal properties, there are special mechanical and durability properties that are important for the insulation mortar. The addition of rubber particles has negative impact on these properties. The special properties for insulation mortar can be improved using cellulose ether, redispersible polymer powder (RPP), and wood fiber. The objective of this study is to investigate the effects of these additives and the rubber powder on the properties of rubberized insulation mortar. With increasing rubber content, both flexural strength and compressive strength were reduced, but the reduction of flexural strength was not as significant as for the compressive strength. At a fixed rubber content, as the optimal amount of RPP and smaller rubber powder were used, the compressive strength of rubberized mortar satisfied the minimum requirement of the type N mortar. The drying shrinkage of the rubber mortar was about the same as the ordinary cement mortar. The permeability of the rubber mortar was low comparing with that of the ordinary cement mortar. The bond strength of the rubber mortar is low due to the reduced effective bonding surface.     

Improvements of nano-SiO2 on sludge/fly ash mortar

Sewage sludge ash has been widely applied to cementitious materials. In this study, in order to determine effects of nano-SiO(2) additives on properties of sludge/fly ash mortar, different amounts of nano-SiO(2) were added to sludge/fly ash mortar specimens to investigate their physical properties and micro-structures. A water-binding ratio of 0.7 was assigned to the mix. Substitution amounts of 0%, 10%, 20%, and 30% of sludge/fly ash (1:1 ratio) were proposed. Moreover, 0%, 1%, 2%, and 3% of nano-SiO(2) was added to the mix. Tests, including SEM and compressive strength, were carried out on mortar specimens cured at 3, 7, and 28 days. Results showed that sludge/fly ash can make the crystals of cement hydration product finer. Moreover, crystals increased after nano-SiO(2) was added. Hence, nano-SiO(2) can improve the effects of sludge/fly ash on the hydration of mortar. Further, due to the low pozzolanic reaction active index of sludge ash, early compressive strengths of sludge/fly ash mortar were decreased. Yet, nano-SiO(2) could help produce hydration crystals, which implies that the addition of nano-SiO(2) to mortar can improve the influence of sludge/fly ash on the development of the early strength of the mortar.     

Reuse of municipal solid wastes incineration fly ashes in concrete mixtures

This study is aimed at assessing the feasibility of concrete production using stabilized m.s.w. (municipal solid waste) incineration fly ashes in addition to natural aggregates. The tested fly ashes were washed and milled, then stabilized by a cement-lime process and finally were reused as a "recycled aggregate" for cement mixture production, in substitution of a natural aggregate (with dosage of 200-400 kg m(-3)). These mixtures, after curing, were characterized with conventional physical-mechanical tests (compression, traction, flexure, modulus of elasticity, shrinkage). In samples containing 200 kg(waste) m(-3)(concrete), a good compressive strength was achieved after 28 days of curing. Furthermore, concrete leaching behavior was evaluated by means of different leaching tests, both on milled and on monolithic samples. Experimental results showed a remarkable reduction of metal leaching in comparison with raw waste. In some cases, similar behavior was observed in "natural" concrete (produced with natural aggregates) and in "waste containing" concrete.     

Matt waste from glass separated collection: an eco-sustainable addition for new building materials

Matt waste (MW), a by-product of purification processes of cullet derived from separated glass waste collection, has been studied as filler for self-compacting concrete and as an addition for newly blended cement. Properties of self-compacting concrete compared to reference samples are reported. They include characteristics at the fresh and hardened states, and the compressive strength and porosity of mortar samples that were formulated with increasing amounts of MW to be used as cement replacement (up to 50wt.%). The effects of matt waste are discussed with respect to the mechanical and microstructural characteristics of the resulting new materials.     

Physico-chemical treatment of marble processing wastewater and the recycling of its sludge.

In the first part of this study, the treatability of marble processing wastewater by the coagulation-flocculation process was investigated. Optimum coagulant-flocculant doses for turbidity removal in wastewater from the cutting, faience and equalization processes were determined as 500, 200 and 500 ppm of Al2(SO4)3; 300, 500 and 300 ppm of FeCl3 and 600, 400 and 200 ppm of Agrofloc 100 (AGRON Water Treatment Technologies and Chemical Marketing Industry and Trade Limited Company, Izmir, Turkey), respectively. It was found that the removal of total solids from cutting and equalization process wastewaters was highest for the 100 ppm dosage of all chemicals used. The amount of total solids removed from faience process wastewater by Agrofloc 100 was higher than that removed by the other chemicals used. The removals of suspended solids from cutting, faience and equalization process wastewaters were similar to each other for each of the chemicals. The pH values after treatment by Agrofloc 100 were higher than the values determined after treatment by other chemicals for all process wastewater. Electrical conductivity values, however, were lower for Agrofloc 100 than for the others. Settled sludge volume experiments showed that settled sludge volumes decreased with time. The results of the quiescent settling experiment showed that the settling type could be termed flocculent settling. In the second part of the study, the usage of waste sludge from marble processing as an additive material in cement was investigated. The waste sludge originated from the wastewaters of different steps of the marble processing plant. Waste sludge was replaced with cement at various percentages by weight to prepare the mixtures of mortar. The specimens poured into the moulds were held for 24 h, removed from the moulds and held again for 28 days in lime-saturated water at 23 degrees C. Compressive and flexural strengths were evaluated with respect to percentages of waste sludge replaced with cement. The maximum compressive and flexural strengths were observed for specimens containing a 6% waste sludge when compared with control and it was also found that waste sludge up to 9% could effectively be used as an additive material in cement.     

Use of waste plastic in concrete mixture as aggregate replacement

Industrial activities in Iraq are associated with significant amounts of non-biodegradable solid waste, waste plastic being among the most prominent. This study involved 86 experiments and 254 tests to determine the efficiency of reusing waste plastic in the production of concrete. Thirty kilograms of waste plastic of fabriform shapes was used as a partial replacement for sand by 0%, 10%, 15%, and 20% with 800 kg of concrete mixtures. All of the concrete mixtures were tested at room temperature. These tests include performing slump, fresh density, dry density, compressive strength, flexural strength, and toughness indices. Seventy cubes were molded for compressive strength and dry density tests, and 54 prisms were cast for flexural strength and toughness indices tests. Curing ages of 3, 7, 14, and 28 days for the concrete mixtures were applied in this work. The results proved the arrest of the propagation of micro cracks by introducing waste plastic of fabriform shapes to concrete mixtures. This study insures that reusing waste plastic as a sand-substitution aggregate in concrete gives a good approach to reduce the cost of materials and solve some of the solid waste problems posed by plastics.     

Sustainable construction: composite use of tyres and ash in concrete

An investigation was carried out to establish the physical, mechanical and chemical characteristics of a non-standard (unprocessed) pulverised fuel ash (PFA) and waste tyres from a former landfill site at the Power Station Hill near Church Village, South Wales, United Kingdom. Investigations are on-going to establish the suitability of the fly ash and/or tyres in road construction (embankment and pavement) and also in concrete to be used in the construction of the proposed highway. This paper reports on concrete-based construction where concrete blends (using various levels of PFA as partial replacement for Portland cement (PC), and shredded waste tyres (chips 15-20mm) as aggregate replacement) were subjected to unconfined compressive strength tests to establish performance, hence, optimising mix designs. Strength development up to 180 days for the concrete made with PC-PFA blends as binders (PC-PFA concrete), with and without aggregate replacement with tyre chips, is reported. The binary PC-PFA concrete does not have good early strength but tends to improve at longer curing periods. The low early strength observed means that PC-PFA concrete cannot be used for structures, hence, only as low to medium strength applications such as blinding, low-strength foundations, crash barriers, noise reduction barriers, cycle paths, footpaths and material for pipe bedding.     

A study of the effects of LCD glass sand on the properties of concrete

In order to study the recycling of discarded liquid crystal display (LCD) glass into concrete (LCDGC), a portion of the usual river sand was replaced by sand prepared from discarded LCD glass. Three different mix designs were regulated by the ACI method (fc(28)=21, 28, and 35MPa) with 0%, 20%, 40%, 60%, and 80% LCD glass sand replacements investigated; their engineering properties were determined. Test results revealed that, when compared to the design slump of 15cm, the 20% glass sand concrete for the three different mix designs kept good slump and slump flow. Furthermore, a slump loss ranging from 7 to 11cm was observed for specimens with 60% and 80% glass sand replacement for the design strengths of 28 and 35MPa. The compressive strengths of the concrete with glass sand replacement were higher than the design strengths. Moreover, the durability of the concrete with 20% glass sand replacement was better than that of the control group. Surface resistivity for specimens with different amounts of LCD glass sand replacement was also higher than that in the control group for mid to long curing ages. The sulfate attack in concrete with different amounts of glass sand replacement caused less weight loss than in the control group. Moderate chloride ion penetration was observed for glass sand concrete. Furthermore, the measured ultrasonic pulse velocities for LCD glass sand concrete specimens were higher than 4100m/s, which qualified these specimens as good concrete. OM and SEM indicate that the dense C-S-H gel hydrate was produced at the interface between the glass sand and cement paste. The test results indicate that the addition of 20% LCD glass sand to concrete satisfies the slump requirements and improves the strength and durability of concrete. This suggests that LCD glass sand can potentially be used as a recycled material in concrete applications.     

Reuse of spent bleaching earth by polymerisation of residual organics

Spent bleaching earth (SBE) is a waste generated by the edible oil industry that currently has limited options for beneficial reuse. In excess of ～2 million tonnes per year of SBE is generated world-wide with major quantities available in the middle-east where significant volumes of edible oils are produced. Low pressure compaction followed by heat treatment at 150 °C causes polymerisation of the residual organic components in SBE and this produces monolithic samples with high unconfined compressive strengths (54 MPa). SBE can therefore be used to manufacture novel clay blocks for use in construction that are bonded by polymerised vegetable oil. This represents a new, innovative and resource efficient application for SBE. In this research, commercial SBE has been characterised and the effects of key processing variables (temperature and compaction pressure) on the compressive strength, porosity and density of the SBE clay blocks are reported and the mechanisms responsible for strength development are discussed.     

Recycling of PET bottles as fine aggregate in concrete

An attempt to substitute in concrete the 5% by weight of fine aggregate (natural sand) with an equal weight of PET aggregates manufactured from the waste un-washed PET bottles (WPET), is presented. The WPET particles possessed a granulometry similar to that of the substituted sand. Specimens with different cement content and water/cement ratio were manufactured. Rheological characterization on fresh concrete and mechanical tests at the ages of 28 and 365 days were performed on the WPET/concretes as well as on reference concretes containing only natural fine aggregate in order to investigate the influence of the substitution of WPET to the fine aggregate in concrete. It was found that the WPET concretes display similar workability characteristics, compressive strength and splitting tensile strength slightly lower that the reference concrete and a moderately higher ductility.