Bioconversion of industrial wastes: paint sludge from automotive manufacturing

The compostability of water-based paint sludge originating from the automotive industry was investigated. Six reactors were operated. Wastewater treatment sludge from the same industry was used as additional substrate, and corncob was used as a bulking agent. The level of paint sludge within the compost mixtures varied between 55 and 85%. All reactors yielded a temperature increase up to thermophilic phase levels (>?40 °C) for a minimum of 5 days, and organic matter and C/N losses were observed. BTEX concentrations decreased during composting. Nickel and tin levels in the final product exceeded the legal compost limits. The calorific value of the compost mixtures increased from 9532 to 18774 kJ/kg at the end of the composting process. It was seen that the process applied in this study can be utilized as a biodrying step before the usage of paint sludge at cement kilns as additional fuel.     

Practical Simulation Of Composting In The Laboratory

A closed incubation system was developed for laboratory simulation of composting conditions at the interior of a large compost pile. A conductive heat flux control system (CHFC) was used to adjust the temperature of the internal wall to that of the compost center and compensate for heat loss. Insulated small vessels (400 cm³) controlled by the CHFC system were compared with similar vessels maintained at 30°C (mesophilic) and 55°C (thermophilic), and with large vessels (10 000 cm³) with and without the CHFC. Compost temperature rose rapidly to a maximum within 2-4 days, then gradually decreased. In mesophilic treatments (no CHFC), temperature at the matrix center increased to a maximum of 36°C in the small vessel and 50°C in the large vessel, while temperature in both vessels reached 50°C with the CHFC. Microbial activity was maintained by allowing compost to self-heat and controlling temperature externally with the CHFC. Higher temperatures were sustained for longer periods in CHFC vessels than in vessels without the CHFC. Periodic mixing of the compost matrix increased temperature and CO₂ evolution. Small vessels were successfully used in laboratory simulation of field-scale composting of a soil/organic matrix containing TNT and RDX munitions. The small vessel system reduced subsample error in compost monitoring from that of the large vessels. The CHFC has particular utility in research requiring expensive chemicals or hazardous substances.     

Composting of solid waste during extended human travel and habitation in space

As part of a Controlled Ecological Life Support System (CELSS) for long term human travel and habitation in space, the resources in solid waste may be regenerated through the microbiological process of composting. This would release CO₂ for photosynthetic uptake while transforming the waste to a smaller volume and weight of stabilized and sanitized compost. To continue the biodegradation and complete the cycling of nutrients, the compost would be incorporated into soil used in growing food crops. To minimize the weight and volume of the composting facility, the rate of the transformation should be maximized. This is realizable through ventilative removal of heat in reference to a biologically favorable temperature ceiling, and maintenance of a thoroughly oxygenated state. A preliminary design for a composting system for use in a spacecraft and/or permanent space station is proposed.     

Prediction of temperature and thermal inertia effect in the maturation stage and stockpiling of a large composting mass

A macroscopic non-steady state energy balance was developed and solved for a composting pile of source-selected organic fraction of municipal solid waste during the maturation stage (13,500 kg of compost). Simulated temperature profiles correlated well with temperature experimental data (ranging from 50 to 70 degrees C) obtained during the maturation process for more than 50 days at full scale. Thermal inertia effect usually found in composting plants and associated to the stockpiling of large composting masses could be predicted by means of this simplified energy balance, which takes into account terms of convective, conductive and radiation heat dissipation. Heat losses in a large composting mass are not significant due to the similar temperatures found at the surroundings and at the surface of the pile (ranging from 15 to 40 degrees C). In contrast, thermophilic temperature in the core of the pile was maintained during the whole maturation process. Heat generation was estimated with the static respiration index, a parameter that is typically used to monitor the biological activity and stability of composting processes. In this study, the static respiration index is presented as a parameter to estimate the metabolic heat that can be generated according to the biodegradable organic matter content of a compost sample, which can be useful in predicting the temperature of the composting process.     

Evaluating compost maturity with a newly proposed index based on a germination test using Komatsuna (Brassica rapa var. peruviridis) seeds

A new index for evaluating compost maturity was developed based on a germination test of Komatsuna seeds using water extract from compost. Several compost samples were collected from a kitchen-garbage composting plant to determine an index to evaluate compost maturity. Firstly, some extraction conditions for extracting compost ingredients with water were evaluated using the time course of total organic carbon concentration in water extract. The water temperature of 60?°C, periodic mixing, and extraction period >1 were selected. Secondly, applying these conditions, the germination test was performed using the water extract solutions at several dilution ratios. The relationship between the germination rate and the dilution ratio was expressed using a logistic regression curve. The dilution ratio to give a germination rate of 0.5, defined as DG₅₀, was calculated with the parameters of the curve. Compared with other maturity indices, DG₅₀ was the most effective. Moreover, it has a unique feature in that maturity is quantified even for the compost from which water extract results in a germination rate of 0. This feature can be used to compare the maturity of different kinds of composts and quantify the change in the levels of inhibitory substances in a composting process.     

Utilization of solar energy in sewage sludge composting: Fertilizer effect and application

Three reactors, ordinary, greenhouse, and solar, were constructed and tested to compare their impacts on the composting of municipal sewage sludge. Greenhouse and solar reactors were designed to evaluate the use of solar energy in sludge composting, including their effects on temperature and compost quality. After 40 days of composting, it was found that the solar reactor could provide more stable heat for the composting process. The average temperature of the solar reactor was higher than that of the other two systems, and only the solar reactor could maintain the temperature above 55 °C for more than 3 days. Composting with the solar reactor resulted in 31.3% decrease in the total organic carbon, increased the germination index to 91%, decreased the total nitrogen loss, and produced a good effect on pot experiments.     

Comprehensive temperature monitoring in an in-vessel forced-aeration static-bed composting process

Comprehensive temperature monitoring was done in an in-vessel forced-aeration static-bed composting process using sewage sludge. The three layers that divided the compost pile horizontally showed different temperature distributions. The temperature of the top layer appeared not to be influenced by the ambient temperature. The temperature of the center area of the top layer was taken to be the representative temperature for evaluating composting start-up performance. The temperature of the bottom layer was strongly influenced by the ambient temperature, and the temperature of the center area of the bottom layer was taken to be the representative temperature for pathogen control as it was the minimum temperature in the reactor. Composting start-up performance was influenced by several factors when the ambient temperature was either below or above 20°C. When the ambient temperature was below 20°C, the time taken to reach 65°C (T ₆₅) was influenced by the temperature of inflowing air, but when the temperature was higher than 20°C, it was influenced by the ratio of sewage sludge to seed compost (F/S). T ₆₅ was least when F/S was 1–2. Received: January 9, 2001 / Accepted: October 10, 2001     

Assessment of compost quality for its environmentally safe use by means of an ecotoxicological test on a soil organism

A research project was carried out to evaluate toxicological effects of compost addition to agricultural soil using the earthworm Eisenia foetida (Annellida) as a representative organism of the soil fauna. Moreover, the correlation between compost biochemical stabilization and toxicity at different phases of the composting process was assessed. Samples were collected from three composting plants at three different maturation levels (beginning of the composting process, intermediate compost after bio-oxidation, and mature refined compost). Two tests were performed: a standard chronic solid-phase test and an acute solid-phase test (developed originally by the authors). In the first test, the measured end-points were mortality, growth and reproduction; while in the second test earthworms’ behavior was evaluated. The chosen compost concentrations in soil ranged from 2.5 to 100 %, with the aim of obtaining the toxicological parameters (LC50) and to mimic real agricultural dosages for the lower concentrations. Results indicated an increase in compost toxicity with greater compost concentrations; in particular, agricultural compost dosage below 10 % showed no toxicity. Moreover, toxicity did not decrease during composting; intermediate compost showed the highest LC50 values. As a consequence, no correlation was ascertained between the results of ecotoxicological analysis and waste biochemical stability parameters during the composting process.     

Effect of C/N ratio on the in-vessel composting under air pressure of organic fraction of municipal solid waste in Morocco

The goal of this research was to investigate the effect of the C/N ratio on the in-vessel composting, under air pressure, of organic fraction of municipal solid waste in Morocco. Firstly, an in-vessel bioreactor was designed and used to evaluate the appropriate initial pressure for the composting process. Secondly, five bioreactors were run with C/N ratios of 26 (control; no C supplement), 32.2, 38.4, 44.6, and 50.8. Parameters monitored included internal air pressure, C/N ratio, temperature, volatile solids reduction, and maturity of the obtained composts. The relative microbial activity was observed indirectly using volatile solids removal and the relative heat generation data. The experimental results showed that organic waste could be composted within 10?days and the operating initial parameters that converted the most volatile solids and carbons in the feedstock were as follows: 0.6?×?10⁵ Pa for the initial air pressure and 26 for the C/N ratio. Maturity tests, in optimal conditions, showed that the final compost has characteristics of stable compost and can be used as a soil conditioner. In addition, compost obtained from the experiment that considered a C/N ratio of 32.2 showed good maturity levels and may also be used for agricultural applications.     

Temperature and deactivation of microbial faecal indicators during small scale co-composting of faecal matter

Small scale co-composting of faecal matter from dry toilet systems with shredded plant material and food waste was investigated in respect to heat development and deactivation of faecal indicators under tropical semiarid conditions. Open (uncovered) co-composting of faecal matter with shredded plant material alone did not generate temperatures high enough (<55 °C) to reduce the indicators sufficiently. The addition of food waste and confinement in chambers, built of concrete bricks and wooden boards, improved the composting process significantly. Under these conditions peak temperatures of up to 70 °C were achieved and temperatures above 55 °C were maintained over 2 weeks. This temperature and time is sufficient to comply with international composting regulations. The reduction of Escherichia coli, Enterococcus faecalis and Salmonella senftenberg in test containment systems placed in the core of the compost piles was very efficient, exceeding 5 log₁₀-units in all cases, but recolonisation from the cooler outer layers appeared to interfere with the sanitisation efficiency of the substrate itself. The addition of a stabilisation period by extending the composting process to over 4 months ensured that the load of E. coli was reduced to less than 10³ cfu^?g and salmonella were undetectable.     

Degradation of petroleum hydrocarbons from bottom sludge of crude oil storage tanks using in-vessel composting followed by oxidation with hydrogen peroxide and Fenton

In this research the feasibility of aerated in-vessel composting process followed by chemical oxidation with H₂O₂ and Fenton for removal of petroleum hydrocarbons from oily sludge of crude oil storage tanks was investigated. The ratios of the sludge to immature compost were 1:0 (as abiotic control), 1:2, 1:4, 1:6, 1:8 and 1:10 (as dry basis) at a C:N:P ratio of 100:5:1 and 55 % moisture content for a period of 10 weeks. Six concentrations of H₂O₂ and Fenton were added to the compost mixture for a period of 24- and 48-h reaction times. Results showed that petroleum hydrocarbons removal in ratios of 1:2, 1:4, 1:6, 1:8 and 1:10 were 66.6, 73.2, 74.8, 80.2 and 79.9 %, respectively. The results of the abiotic experiments indicated that the main mechanism of hydrocarbon removal in the composting reactors was biological. The application of combined composting and chemical oxidation demonstrated a remarkable (about 88 %) overall removal. The study showed that in-vessel composting combined with chemical oxidation is a viable choice for the remediation of the sludge.     

Physicochemical and biochemical changes during composting of different mixing ratios of biogas sludge with palm oil mill wastes and biogas effluent

Prior to composting, the composition of palm oil mill wastes were analyzed. Palm empty fruit bunches (PEFB) contained the highest total organic carbon (52.83 % dry weight) while palm oil mill biogas sludge (POMS) and decanter cake (DC) contained higher total nitrogen (3.6 and 2.37 % dry weight, respectively) than the others. In addition, palm oil fuel ash (POFA) had a high amount of phosphorus and potassium (2.17 and 1.93 % dry weight, respectively). The effect of mixture ratio of POMS and other palm oil mill wastes for composting was studied using the mixed culture Super LDD1 as an inoculum. All compost piles turned dark brown and attained an ambient temperature after 40 days incubation. The pH values were stable in the range of 6.9–7.8 throughout the process whereas the moisture content tended to decrease till the end with the final value around 30 %. After 60 days incubation, the mixture ratio of POMS:PEFB:DC at 2:1:1 with the addition of biogas effluent gave the highest quality of the compost. Its nitrogen content was 31.75 % higher than the other treatments that may be a result of growth of ink cap mushroom (Coprinus sp.). This is the first report on the occurrence of this mushroom during composting. In addition, its nutrients (3.26 % N, 0.84 % P and 2.03 % K) were higher than the level of the Organic Fertilizer Standard. The mixed culture Super LDD1 produced the highest activity of CMCase (6.18 Unit/g) and xylanase (11.68 Unit/g) at 9 days fermentation. Therefore, this solid-state fermentation could be employed for production of compost as well as enzymes.     

Characterization of Compost from a Pilot Plant-scale Composter Utilizing Simulated Solid Waste

A pilot plant-scale composter using simulated solid waste was developed to test the fate of consumer products such as disposable diapers. The simulated waste consisted of a mixture of rabbit chow (which included alfalfa), shredded newspaper, sand, and composted cow manure. The compost mass self-heated from an ambient temperature of 27°C to about 55°C in the first 24 h. Dissolved ammonia levels, high in the early stages of the process, began to decrease after about 4 weeks as nitrate concentration began to increase. Both volatile solids and carbon:nitrogen ratios exhibited gradual decreases with time. Microbial biomass, esterase activity, cellulose mineralization, direct microscopic counts (AODC), and relative APIZYM enzyme activity increased significantly in the first several days, and maintained higher levels than initial measurements throughout the 22-week testing period. We concluded that the simulated solid waste underwent physical, chemical, and microbiological changes that would be expected to occur in municipal solid waste in a full-scale composting system. The pilot plant-scale composter should prove to be a valuable tool in assessing the fate of products and materials under simulated compost conditions.     

Bioremediation of contaminated soil and sediment by composting

There are many well‐established bioremediation technologies applied commercially at contaminated sites. One such technology is the use of compost material. Composting matrices and composts are rich sources of microorganisms, which can degrade contaminants to innocuous compounds such as carbon dioxide and water. In this article, composting of contaminated soil and sediment was performed on a laboratory bench‐scale pile. Fertilizer was added to increase the nutrient content, and the addition of commercial compost provided a rich source of microorganisms. After maintaining proper composting conditions, the feasibility of composting was assessed by monitoring pH, total volatile solids, total microbial count, temperature, and organic contaminant concentration. The entire composting process occurred over a period of five weeks and resulted in the degradation of contaminants and production of compost with a high nutritional content that could be further used as inocula for the treatment of hazardous waste sites. © 2006 Wiley Periodicals, Inc.     

Effect of the mixing ratio on the composting of OFMSW digestate: assessment of compost quality

This study presents the results obtained in compostability tests of organic fraction of municipal solid waste (OFMSW) digestate. The final aim was to obtain mature compost without phytotoxic effects. For the evaluation of the composting process, a novel parameter describing the performance of the composting process, the relative heat generation standardized with the initial volatile solid content (RHGVS₀), was defined and evaluated at laboratory-scale. From these laboratory-scale test, the optimum operational conditions were obtained, a mixing ratio (v/v) of 1:1:0 (bulking agent:digestate:co-substrate) and with 15% of mature compost as inoculum. Subsequently, these optimum operational conditions were applied in the active phase of the composting pilot-scale reactor. The active composting stage took 7 days, subsequently a curing phase of 60 days was carried out at ambient conditions. After 30 days of curing, the mature compost showed a specific oxygen uptake rate (SOUR) of 0.14 mg O₂/g VS·h, a germination index (GI) of 99.63% and a low volatile fatty acids (VFA) concentration (41.3 AcH mg/kg_dm), being indicative of the good compost stability and maturity of the compost. The very good quality of the final compost obtained indicated that the RHGVS₀ accurately describes the performance of the composting process.

     

Volatile fatty acid evolution in biomass mixture composts prepared in open and closed bioreactors

In this study we observed the production of volatile fatty acids (VFAs) during the composting process of compost heaps in two different bioreactors (open and closed) at three different depths (0, 40 and 80 cm). The compost was prepared as a mixture of bio-waste, horse manure, grass and sawdust to ensure sufficient pH conditions in compost heaps. VFA contents in the composting materials were analysed weekly over 14–119 d. The degradation process was monitored, along with temperature, pH, total organic carbon, oxidizable carbon and mono- and oligosaccharides. VFA contents were evaluated with regard to the depth of the sample site in the compost heap and to conditions in the bioreactors. The maximum VFA occurrence was observed during the first 35 d; acetic and propionic acids in particular were determined to occur in each sample. Considerable variations in their formation and elimination were observed in the two bioreactors as well as at the various depths in the compost heaps. Significant correlations were found between individual VFAs, as well as between VFA concentrations and organic carbon contents.     

Composting toilets as a sustainable alternative to urban sanitation – A review

In today’s flush based urban sanitation systems, toilets are connected to both the centralized water and wastewater infrastructures. This approach is not a sustainable use of our water and energy resources. In addition, in the U.S., there is a shortfall in funding for maintenance and upgrade of the water and wastewater infrastructures. The goal of this paper was to review the current knowledge on composting toilets since this technology is decentralized, requires no water, creates a value product (fertilizer) and can possibly reduce the burden on the current infrastructure as a sustainable sanitation approach. We found a large variety of composting toilet designs and categorized the different types of toilets as being self contained or central; single or multi chamber; waterless or with water/foam flush, electric or non-electric, and no-mix or combined collection. Factors reported as affecting the composting process and their optimum values were identified as; aeration, moisture content (50–60%), temperature (40–65 °C), carbon to nitrogen ratio (25–35), pH (5.5–8.0), and porosity (35–50%). Mass and energy balance models have been created for the composting process. However there is a literature gap in the use of this knowledge in design and operation of composting toilets. To evaluate the stability and safety of compost for use as fertilizer, various methods are available and the temperature–time criterion approach is the most common one used. There are many barriers to the use of composting toilets in urban settings including public acceptance, regulations, and lack of knowledge and experience in composting toilet design and operation and program operation.     

Development of composting process of oil palm industrial wastes by multi-enzymatic fungal system

There is an increased interest in composting as an effective means of handling large amounts of organic wastes generated by oil palm industries in Malaysia. However, very few studies have been conducted to develop an effective composting process using the multi-enzymatic system. This study demonstrates an effective composting process of EFB (empty fruit bunch) with POME (palm oil mill effluent), using the optimized process parameters and compatible multi-enzymatic fungal system. A higher decrease (3 %) of organic matter was achieved in the fungal treated system, almost double that of the control (without inoculum). The lowest C/N ratio and soluble protein content recorded were about 17 and 128.82 g/kg, respectively. The maximum germination index obtained was 116 % at day 50 of treatment, which is considered high compared to the control (uninoculated). Furthermore, the maximum activity of ligninase enzyme was found to be 25.95 U/g and the highest cellulase activity was recorded at 0.975 U/g.     

Humification index of composts originating from three types of woody biomass

Composting is a good method for recycling surplus manure and stabilizing organic matter from biowastes. Compost is used as a soil amendment and recently, for restoration of vegetation in barren areas. We investigated the relationship between the type of woody biomass (using Robinia pseudoacacia, Japanese larch and apple) and the humification index (HI) of the resulting compost. This study evaluated the difference in HI between the three compost types, and the structural features of composts and extracted humic acids (HAs). The HIs for R. pseudoacacia and apple were larger than that for Japanese larch after composting for 11 months. The structural features of the Japanese larch compost were also different from the apple and R. pseudoacacia, with a very high carbon/nitrogen ratio. The average molecular weights and ultraviolet–visible spectra (A600/C) of HAs extracted from composting samples at 0 and 11 months indicate that the humification rate of Japanese larch was slower than that of R. pseudoacacia and apple. During composting, the average molecular weights of apple and R. pseudoacacia decreased, while their A600/C values increased, but the reverse was observed for Japanese larch. The humification rate was found to depend on the type of woody biomass being composted.     

Fungal Degradation of Poly(Butylene Adipate-Co-Terephthalate) in Soil and in Compost

The present work mainly dedicated to fungal degradation of poly(butylene adipate-co-terephthalate) [PBAT], to enclose the role of fungi in a real process of biodegradation, the degree of degradation, and to understand the kinetics of PBAT biodegradation. Respirometer tests were realized in soil at 30 °C, and in compost at 30 and 58 °C. Results have shown that temperature is one of the essential parameters governing the fungal degradation of PBAT. Moreover, the final rates of PBAT biodegradation in an inoculated compost with fungi and in a real compost were found comparable, which means that the selected fungi were efficient as much as a mixture of bacteria and fungi. The curves of PBAT biodegradation were modeled by Hill sigmoid. Fungal degradation was completed by investigating the physical and the chemical properties of the polymer during the process of degradation using several analytical methods such as matrix assisted laser desorption ionization-time of fly spectroscopy, size exclusion chromatography, and differential scanning calorimetry. These experiments led to a better understanding of the various stages of fungal degradation of PBAT: hydrolysis as well as mineralization. Furthermore, the analysis of metabolizing products was investigated also.