Recycling extruded polystyrene by dissolution with suitable solvents

The amount of extruded polystyrene (XPS) waste has increased in recent years due to the increase of its use in the thermal insulation of buildings, transport vehicles, and refrigerators, among others. Dissolution with suitable solvents to achieve a volume reduction of more than 100 times without degradation of polymer chains is one of the cheapest and most efficient methods of recycling XPS. Several environmentally friendly solvents have been tested as dissolution agents for XPS volume reduction; the action of these solvents does not produce any degradation of polymer chains. The solubility of the polymer in such solvents at different temperatures was investigated. The solvent can be easily recycled by distillation, obtaining a high-quality recycled polymer. Chemical Feedstock Recycling & Other Innovative Recycling Techniques 6     

Feasibility investigation on a dual waste-plastics recycling system concept

Fiber-reinforced plastics (FRP) were first used as a material for boats and bath tubs about 40 years ago. Because of their great durability, wastes including FRP products are increasing. In addition, since the FRP resin is synthesized from expensive reactants, material recycling is highly desirable. Recycling using supercritical water is one solution; however, the cost of producing the high pressure and temperature needed to produce supercritical water prevents the concept from being realized. Therefore, we proposed a system concept based on dual waste-plastics recycling. A numerical survey of the results confirmed that our concept was feasible and would contribute to resource recycling as we expected. Received: January 6, 1998 / Accepted: July 23, 1999     

Degradation of Polycaprolactone Modified with TPS or CaCO3 in Biotic/Abiotic Seawater

This paper is an investigation of the polymer degradation process in two types of seawater (with and without microorganisms) sourced from the Baltic Sea. The chosen polymeric materials were polycaprolactone modified with either thermoplastic starch (PCL/TPS?>?85%) or calcium carbonate (60% PCL/40% CaCO₃) compared directly against unmodified polycaprolactone. All samples were incubated for 28?weeks in seawater with and without microorganisms under laboratory conditions and analysed before and after the degradation process. Weight loss analysis, microscopic observations of polymer surfaces and tensile strength tests were used to determine the progress of polymer degradation. The experimental results obtained indicated, that in each of the experiments, degradation of tested polymeric samples occured. The process was more effective in seawater with microorganisms compared against systems without added microorganisms. The experiment in seawater demonstrated that modification of PCL with calcium carbonate did not encourage the degradation process; and in some circumstances inhibited it.     

聚苯乙烯泡沫资源化关键技术研究

介绍了废旧聚苯乙烯（PS）泡沫塑料的回收概况、来源与分类、回收工艺和方法、回收技术瓶颈,重点讨论了熔融造粒法回收和改性废旧聚苯乙烯（Ps）泡沫塑料的工艺与进展,不同造粒回收工艺适合的原料种类,资源化利用的方向等,并对不同回收工艺的聚苯乙烯粒子性能作出了比较。     

Study on dechlorination technology for municipal waste plastics containing polyvinyl chloride and polyethylene terephthalate

It is necessary to remove chlorine efficiently from municipal waste plastics (MWP) that contain polyvinyl chloride (PVC) and other plastics containing chlorine. In this article we consider thermal degradation liquefaction technology. In Japan, the chlorine content of reclamation oil products must be kept below 100 ppm owing to the quality standard for pyrolysis oil. Liquefaction dechlorination technology for MWP is still an important issue to study. The twin-screw extruder that has been developed as dechlorination technology for blast furnaces and coke ovens has a shorter residence time for dechlorination than other dechlorination technologies. In this article, we used a single-screw extruder for the dechlorination process because it also has a short residence time. Experiments on the dechlorination process were carried out by using a single-screw extruder to assess its dechlorination performance. Practical use of the single-screw was demonstrated by the operation of a commercial oil reclamation plant operated by Sapporo Plastic Recycle Co., Ltd. (SPR). Moreover, an investigation of cascade recycling was carried out in 2008 in which material recycle wastes were mixed with MWP and processed by chemical recycling (liquefaction). It was demonstrated that cascade recycling is an efficient recycling combination and contributes to local feedstock recycling. However, it was shown that MR wastes affect the quality of the reclamation oil when they make up more than 40% of the feed mix. If the quantity of MR wastes is kept below 40%, the reclamation oil is able to meet the quality standard. The SPR plant can be operated safely and in a stable manner.     

Dissolution of polystyrene into cyclic monoterpenes present in tree essential oils

We examined dissolution of polystyrene (PS) into cyclic monoterpenes present in tree essential oils, in order to develop an environmentally friendly shrinking agent for expanded polystyrene. The relationship between the chemical structure of the monoterpenes and their dissolution power for PS was studied through the solubility parameter (δ) and apparent activation energy (E _a) for dissolution. (R)-Limonene and its structural isomers on a C=C bond have high solvent power for PS. This favorable solubility was explained by their solubility parameters. The occurrence of hydroxyl group in a solvent molecule, such as in terpinen-4-ol, reduced affinity for PS. Bicyclic monoterpenes and 1,8-cineole, which have sterically bulky structure, showed limited dissolution power even though they have solubility parameters similar to that of (R)-limonene. Their bulky structures would interfere with permeation of solvent into the PS matrix. Cyclic monoterpenes and PS were recovered almost quantitatively by simple steam distillation of the PS solution.     

Comparing urban solid waste recycling from the viewpoint of urban metabolism based on physical input-output model: A case of Suzhou in China

Investigating impacts of urban solid waste recycling on urban metabolism contributes to sustainable urban solid waste management and urban sustainability. Using a physical input-output model and scenario analysis, urban metabolism of Suzhou in 2015 is predicted and impacts of four categories of solid waste recycling on urban metabolism are illustrated: scrap tire recycling, food waste recycling, fly ash recycling and sludge recycling. Sludge recycling has positive effects on reducing all material flows. Thus, sludge recycling for biogas is regarded as an accepted method. Moreover, technical levels of scrap tire recycling and food waste recycling should be improved to produce positive effects on reducing more material flows. Fly ash recycling for cement production has negative effects on reducing all material flows except solid wastes. Thus, other fly ash utilization methods should be exploited. In addition, the utilization and treatment of secondary wastes from food waste recycling and sludge recycling should be concerned.     

Improvement of Waste Recycling in PET Fiber Production

Production of polyethylene teraphtalate (PET) fiber in the world is increasing every year and reached to an amount of about 20 million tons a year in 2001. The wastes occur in the production of PET fiber in the amount of about 3–5% of total production. The PET does not degrade for a long time in nature. Since PET is a derivative of petroleum, the wastes of PET are valuable and must be recycled. One of the recycling method of PET wastes is re-melting. Thus, various properties of the PET wastes were improved using the re-melting method by employing an extruder manufactured for the work. Degradation during re-melting decreases the properties of the final product. The results indicate that the properties of recycled PET wastes can be monitored by designing the parameters of the extruder. Also, the further degradation of the material can be prevented and the recycling costs are minimized.     

Recovery of PET from packaging plastics mixtures by wet shaking table

Recycling requires the separation of materials appearing in a mass of wastes of heterogeneous composition and characteristics, into single, almost pure, component/material flows. The separation of materials (e.g., some types of plastics) with similar physical properties (e.g., specific gravity) is often accomplished by human sorting. This is the case of the separation of packaging plastics in municipal solid wastes (MSW). The low cost of virgin plastics and low value of recycled plastics necessitate the utilization of low cost techniques and processes in the recycling of packaging plastics. An experimental study was conducted to evaluate the feasibility of production of a PET product, cleaned from PVC and PS, using a wet shaking table. The wet shaking table is an environmentally friendly process, widely used to separate minerals, which has low capital and operational costs. Some operational variables of the equipment, as well as different feed characteristics, were considered. The results show that the separation of these plastics is feasible although, similarly to the mineral field, in somewhat complex flow sheets.     

Rapid discrimination of plastic packaging materials using MIR spectroscopy coupled with independent components analysis (ICA)

Plastic packaging wastes increased considerably in recent decades, raising a major and serious public concern on political, economical and environmental levels. Dealing with this kind of problems is generally done by landfilling and energy recovery. However, these two methods are becoming more and more expensive, hazardous to the public health and the environment. Therefore, recycling is gaining worldwide consideration as a solution to decrease the growing volume of plastic packaging wastes and simultaneously reduce the consumption of oil required to produce virgin resin. Nevertheless, a major shortage is encountered in recycling which is related to the sorting of plastic wastes. In this paper, a feasibility study was performed in order to test the potential of an innovative approach combining mid infrared (MIR) spectroscopy with independent components analysis (ICA), as a simple and fast approach which could achieve high separation rates. This approach (MIR-ICA) gave 100% discrimination rates in the separation of all studied plastics: polyethylene terephthalate (PET), polyethylene (PE), polypropylene (PP), polystyrene (PS) and polylactide (PLA). In addition, some more specific discriminations were obtained separating plastic materials belonging to the same polymer family e.g. high density polyethylene (HDPE) from low density polyethylene (LDPE). High discrimination rates were obtained despite the heterogeneity among samples especially differences in colors, thicknesses and surface textures. The reproducibility of the proposed approach was also tested using two spectrometers with considerable differences in their sensitivities. Discrimination rates were not affected proving that the developed approach could be extrapolated to different spectrometers. MIR combined with ICA is a promising tool for plastic waste separation that can help improve performance in this field; however further technological improvements and developments are required before it can be applied at an industrial level given that all tests presented here were performed under laboratory conditions.     

Development of composite materials by mechanochemical treatment of post-consumer plastic waste

Improvement of mechanical properties of recycled mixed plastic waste is one of the fundamental goals in any recycling process. However, polymer immiscibility makes the development of any effective reprocessing method difficult. In this work, a polymer milling process with liquid CO2 was applied to polymeric mixed waste, obtaining a powder material which was successfully utilized as a matrix for a new composite material. Developed materials have interesting mechanical properties and material performance can easily be improved. Investigations on selected mixtures of PP and PE clearly showed evidence of chemical compatibilization.     

Progress in used tyres management in the European Union: A review

The dynamic increase in the manufacture of rubber products, particularly those used in the automobile industry, is responsible for a vast amount of wastes, mostly in the form of used tyres, of which more than 17 million tonnes are produced globally each year. The widely differing chemical compositions and the cross-linked structures of rubber in tyres are the prime reason why they are highly resistant to biodegradation, photochemical decomposition, chemical reagents and high temperatures. The increasing numbers of used tyres therefore constitute a serious threat to the natural environment. The progress made in recent years in the management of polymer wastes has meant that used tyres are starting to be perceived as a potential source of valuable raw materials. The development of studies into their more efficient recovery and recycling, and the European Union's restrictive legal regulations regarding the management of used tyres, have led to solutions enabling this substantial stream of rubber wastes to be converted into energy or new polymer materials. In this article we present the relevant literature describing innovative organizational approaches in the management of used tyres in the European Union member countries and the possible uses of waste tyres as a source of raw materials or alternative fossil fuels.     

Medical waste management in Trachea region of Turkey: suggested remedial action.

The main objective of this paper was to analyse the present status of medical waste management in the Trachea region of Turkey and subsequently to draw up a policy regarded with generation, collection, on-site handling, storage, processing, recycling, transportation and safe disposal of medical wastes. This paper also presents the results of study about awareness on how to handle expired drugs. Initially all health-care establishments in Tekirda?, Edirne and Kyrklareli provinces in Trachea region were identified and the amounts of hospital wastes generated by each of them were determined. Current medical waste-management practices, including storage, collection, transportation and disposal, in surveyed establishments were identified. Finally, according to results, remedial measurements for medical waste management in these establishments were suggested. Unfortunately, medical wastes are not given proper attention and these wastes are disposed of together with municipal and industrial solid wastes. The current disposal method is both a public health and environmental hazard. When landfill sites are visited, many scavengers can be seen sorting for recyclable materials, a practice which is dangerous for the scavengers. In addition, it was found that some staff in health-care establishments are unaware of the hazard of medical wastes. It is concluded that a new management system, which consists of segregation, material substitution, minimization, sanitary landfilling and alternative medical waste treatment methods should be carried out. For the best appropriate medical waste management system, health-care establishment employers, managers and especially the members of house- keeping divisions should be involved in medical waste management practice.     

Review of environmental aspects and waste management of stone cutting and fabrication industries

Iran is the second largest stockholder of construction stones with 10 % of world production ;and there are more than 4000 stone cutting and fabrication industries (SCFIs). In the processing of raw stones, a considerable part of stone is turned into waste. Generated wastes include excess parts of different stones and sludge. The present paper reviews the state of SCFIs waste management using multiple data sources including site, analysis of effluent and sludge samples, and conducting interviews with people who are involved in 286 SCFIs in Qom and Tabriz. The results revealed that currently almost 35 to 52.5 % of raw stones were converted to solid wastes depending on stone cutting and processing methods, type of stones and their quality, which seemed a high percentage. Also, the effluents between 0.8 and 2.8 m³ were generated per ton of processed stone. Based on the analysis of heavy metals with atomic absorption spectroscopy, sludge samples contained a considerable amount of Pb, Cu, Cr, and Cd. It was also found that the lack of specific recycling, reuse and disposal programs and suitable supervision has led to uncontrolled disposal of stone wastes and sludge in different areas. However, there are good opportunities for reuse and recycling of the SCFIs wastes.     

Contribution of Pendant Ester Group Hydrolysis to the Erosion of Acrylic Polymers in Binders Aimed at Organotin-Free Antifouling Paints

Specific polymeric material applications as bioactive molecules delivery systems involve a strictly controlled degradation of polymer matrixes. One possibility to obtain a zero-order kinetic for small molecules release consists in a simple hydrolysis of ester groups contained in the macromolecular structure. The chemical degradation can lead to the continuous surface erosion of the formulated resins without loss of their mechanical properties and to a permanent activity of the delivery systems. Hydrolysis is a very well-known reaction in the case of organic molecules containing ester groups. The mechanism seems to be more complicated when ester groups are located in macromolecular structures. With the aim of antifouling applications, acrylic acid polymers bearing lateral ester groups of different chemical structures (hydrophilic, hydrophobic, hydrolyzable) have been prepared, characterized, and immersed in water, at pH 8, and their hydrolysis has been studied. Experimental data display two parameters, at least, which must be taken into account: the reactivity of the ester groups toward hydrolysis and the hydrophilic/hydrophobic balance of the polymer. The susceptibility of the acrylic polymers to hydrolysis has been compared to the erosion characteristics of the corresponding films. The results confirm that hydrolysis is necessary to obtain a regular degradation of the films without loss of mechanical properties. A relationship has been observed between the characteristics of hydrolysis and erosion for each studied polymer.     

Chemical depolymerisation of PET complex waste: hydrolysis vs. glycolysis

The huge increase in the generation of post-consumer plastic waste has produced a growing interest in eco-efficient strategies and technologies for their appropriate management and recycling. In response to this, PROQUIPOL Project is focused on developing, optimizing and adapting feedstock recycling technologies as an alternative for management for the treatment of complex plastic waste. Among the different plastic wastes studied, PROQUIPOL Project is working on providing a suitable treatment to the highly colored and complex multilayered post-consumer waste fractions of polyethylene terephthalate (PET) by chemical depolymerisation methods. Glycolysis and alkali hydrolysis processes have been studied with the aim of promoting the transformation of PET into the bis(2-hydroxyethyl) terephthalate monomer and terephthalic acid, respectively. In both cases operational conditions such as temperature, reaction time, catalyst to PET rate and solvent to PET rate have been considered to optimize product yield, achieving values near to 90 % and monomer purities over 95 % in both processes. This paper presents results obtained for each treatment as well as a simplified comparison of technical, economic and environmental issues.     

包装垃圾的分类与回收利用

包装垃圾是由废弃的包装物产生的固体垃圾,约占我国城市生活垃圾的1/3,虽然政府进行了必要回收,但仍有1/3以上的塑料、玻璃等包装物没能被有效回收利用,成了填埋场的主要填埋物,造成了环境污染和土地、石油等不可再生资源大量浪费。从回收利用和源头减量两方面提出包装垃圾的应对,一是对包装垃圾按来源、成分等进行详细分类,并建议回收处置方法;二是从制定行业政策方面来减少过度包装和扶持再生资源行业健康发展,有效处置包装垃圾等可再生资源。     

Technical feasibility and conceptual design for using supercritical fluid to extract pesticides from aged soil

The demand for processes to clean up contaminated soils without introducing additional contaminants is increasing. One approach to solving this problem is the use of supercritical fluids like carbon dioxide, alone or with cosolvents, to extract contaminants from the soil. Carbon dioxide is readily available, inexpensive, and nonpolluting. Gases exhibit unique properties under supercritical conditions. They retain the ability to diffuse through the interstitial spaces of solid materials, plus they have the solvating power of liquids. Soil cleanup using supercritical fluid extraction (SFE) is being investigated as an alternative/complementary technology to other cleanup methods such as incineration and bioremediation. The objective of the studies included in this article was to collect and analyze data to support use of the SFE technology and to provide the conceptual design and operational processes needed for building a portable treatment unit.     

Study of the solubility and stability of polystyrene wastes in a dissolution recycling process

Dissolution with suitable solvents is one of the cheapest and more efficient processes for polystyrene waste management. In this work the solubility of polystyrene foams in several solvents benzene, toluene, xylene, tetrahydrofuran, chloroform, 1,3-butanediol, 2-butanol, linalool, geraniol, d-limonene, p-cymene, terpinene, phellandrene, terpineol, menthol, eucalyptol, cinnamaldheyde, nitrobenzene, N,N-dimethylformamide and water has been determined.Experimental results have shown that to develop a “green process” the constituents of essential oils, d-limonene, p-cymene, terpinene, phellandrene, are the most appropriate solvents. The action of these solvent does not produce any degradation of polymer chains. The solubility of the polymer in the mentioned solvents at different temperatures has been investigated. The solvent can be easily recycled by distillation.     

Choosing a sustainable demolition waste management strategy using multicriteria decision analysis

This paper presents an application of the ELECTRE III decision-aid method in the context of choosing a sustainable demolition waste management strategy for a case study in the city of Lyon, France. This choice of waste management strategy takes into consideration the sustainable development objectives, i.e. economic aspects, environmental consequences, and social issues. Nine alternatives for demolition waste management were compared with the aid of eight criteria, taking into account energy consumption, depletion of abiotic resources, global warming, dispersion of dangerous substances in the environment, economic activity, employment, and quality of life of the local population. The case study concerned the demolition of 25 buildings of an old military camp. Each alternative was illustrated with different waste treatments, such as material recovery, recycling, landfilling, and energy recovery. The recommended solution for sustainable demolition waste management for the case study is a selective deconstruction of each building with local material recovery in road engineering of inert wastes, local energy recovery of wood wastes, and specific treatments for hazardous wastes.