热解温度对青霉素菌渣热解产物的影响

将青霉素菌渣在400~700 ℃进行热解,研究了产物中热解炭、热解油及气体的产率,以及热解油的组成变化。实验结果表明：600 ℃时热解油产率最高,随着温度升高,热解炭的产率降低,气体的产率升高;热解油中含量最高的是含氧化合物,在400 ℃时质量分数达到最高值69.69%,含氧化合物的含量随着热解温度的升高而降低,酸和醇类是热解油中含量最多的含氧化合物;含氮有机化合物的质量分数随着热解温度的升高而升高,在700 ℃时达到最高值30.64%,酰胺、吡啶、吲哚、含氮杂环是主要的含氮有机化合物。     

热解技术处理废弃电路板的研究进展

介绍了回收废弃电路板的热分离方法，综述了热解技术在废弃电路板处理中的研究现状及其所具有的优势。阐述了废弃电路板热解产物的资源价值及热解油的分离与提纯的研究现状，讨论了热解技术处理废弃电路板过程中消除剧毒有机溴化合物及HBr回收的研究进展，同时简介了真空热解技术的研究概况，并指出真空热解技术是今后处理废弃电路板的研究方向之一，有广阔的应用前景。     

废镀锡电线电缆的再生新技术

研究了可一步实现废镀锡电线电缆资源化的新方法。废镀锡电线电缆在真空条件下热解液化的同时,利用离心分离的方法将熔化的锡分离出来。实验后得到铜线、含锡碳渣、热解油、热解气。热解油可作为化工原料或进一步加工成燃料,少量不可凝的热解气体经碱液吸收后收集,以便循环利用。     

聚乙烯副产物聚乙烯蜡的热解及轻质馏分的GC-MS分析

采用高温模拟蒸馏、红外光谱和热重分析等方法对聚乙烯副产物聚乙烯蜡进行了表征。在间歇高压反应釜中对聚乙烯副产物聚乙烯蜡进行了热解,并通过正交实验考察了热解温度、停留时间和初始压力对液相产物收率的影响。利用GC-MS技术对液相产物轻质馏分(低于200℃)进行了分析。结果表明:聚乙烯副产物聚乙烯蜡主要由长链脂肪烃(C_(14)~C_(70))组成;热解发生的温度范围为175~490℃;热解温度和停留时间是影响液相产物收率的主要因素;液相产物轻质馏分的碳数分布在C_9~C_(20),主要为α-烯烃(占比32.79%)和正构烷烃,其中单体烃含量最高的是1-癸烯(占比8.46%),它是制备高级合成润滑油聚α-烯烃的优质原料。     

含铜废催化剂中铜的回收

采用热解—氨浸工艺处理含铜废催化剂（w（Cu）为23.6%），优化了工艺条件，并通过蒸氨还原法制备出Cu₂O产品。实验结果表明：热解工段中，控制管式热解炉的空气流量为3.0 m³/min，在升温速率20 ℃/min、热解终温600 ℃、终温保持时间90 min的优化条件下，含铜废催化剂中的有机物热解完全;氨浸工段中，以NH₄Cl-NH₃-H₂O溶液为氨浸液，控制氨浸温度为40 ℃，在烧成料研磨时间90 min（粒径29.43 μm）、氨浸液总氨浓度4 mol/L、氨浸时间80 min的优化条件下，铜浸出率达到98%;经蒸氨还原法制得的Cu₂O产品的质量符合HG/T 2961—2010《工业氧化亚铜》中的一等品标准，产率为24%。     

双极性膜电渗析法处理酚钠溶液研究

采用双极性膜电渗析法处理酚钠溶液回收苯酚和NaOH溶液。结果表明 ,双极性膜电渗析处理质量分数为 5 %～ 15 %的酚钠溶液较为理想 ,在低电压下可保持高电流密度 82mA/cm2 ,转化率为 86 %～ 94 % ,回收苯酚能耗约为 2 7kW·h/kg。     

间苯二酚的回收方法

间苯二酚是一种重要的化工原料,由酚钠盐经稀释、盐酸酸化制得,生产每吨产品约产生15 t母液.由于间苯二酚在水中的溶解度较大,通常采用正丁醇萃取母液中的间苯二酚,萃取率为80%左右,萃取液经蒸馏回收正丁醇和粗间苯二酚,萃余水相通过蒸馏回收溶解于水中的正丁醇,蒸馏残液即为间苯二酚废水.经分析测定,该废水中正丁醇的质量分数为1.5%左右、间苯二酚的质量浓度为6～15 g/L、COD为30000～40000 mg/L.我们对该股废水回收间苯二酚的方法进行了试验研究.采用络合萃取法回收间苯二酚,回收率高、萃取剂损失量极少,运行费用低、操作简单方便,COD去除率大于90%,处理过程中无二次污染产生,是含酚废水处理的一种有效方法.     

含磁粉生物反应器处理苯酚废水

采用含磁粉生物反应器对质量浓度为120～350 mg/L的苯酚模拟废水进行强化生物处理.实验结果表明:添加适量磁粉可使废水中DO提高约10%;与不含磁粉生物反应器比较,含磁粉生物反应器工艺使填料挂膜时间缩短1～2 d,填料上附着微生物量增多;质量浓度为350 mg/L的苯酚模拟废水在20 h内的苯酚去除率可达80%,降解时间缩短了10 h.初步分析了添加磁粉提高生物反应器处理废水效率的机理.实验证实了含磁粉生物反应器工艺的合理运用是强化处理含酚废水的有效途径.     

城市生活垃圾低温慢速热解实验研究

通过城市生活垃圾在固定床反应器中的低温热解实验,分析了最终热解温度对产物质量分布和热解气成分的影响。实验条件为:最终热解温度300～550℃,升温速度为10℃/min,物料粒径1 cm,氮气流量为1 L/min,固相停留时间为30 min。研究发现,随着最终热解温度的升高,热解半焦质量分数从57.55%迅速降低到31.45%,热解气质量分数从11.66%增加到24.15%,热解油质量分数先增加后减少,500℃时达到最大值36.67%。当最终热解温度从300℃增加到550℃时,CO的体积分数从45.62%逐渐降低到24.84%;CO_2的体积分数先增加后减少,350℃时达到最高值57.25%;H_2,CH_4,C_2H_6,C_2H_4和C_2H_2的体积分数逐渐增大,当最终热解温度为550℃达到最大值,分别为4.47%,12.91%,9.59%,7.49%和2.76%。     

傅里叶变换红外光谱法测定废水中的酚

以三氯化碳萃取模拟含酚废水，再采用傅里叶变换红外光谱法（FTIR）测定废水中的酚含量。结果表明：废水中酚质量浓度大于100．0mg／L时，含酚废水与三氯化碳体积比为1：1，萃取效果最好，酚质量浓度测定的相对误差小于2％，检出限为11．95mg／L；废水中酚质量浓度为10．0～50．0mg／L时，含酚废水与三氯化碳体积比为10：1，萃取效果最好，酚质量浓度测定的相对误差小于5％，检出限为1．19mg／L。FTIR法的相对标准偏差平均为0．354％，加标回收率为101．7％～103．2％。采用FTIR法测定含酚工业废水中的酚质量浓度与GB7491-87《水质挥发酚的测定蒸馏后溴化容量法》测定结果非常接近。     

Conventional and fast pyrolysis of automobile shredder residues (ASR)

This work aims at comparing performance and product yields in conventional pyrolysis and fast pyrolysis of automotive shredded residues. In both processes, carbon conversion to gaseous and liquid products was more than 80%. Gas production was maximised in conventional pyrolysis (about 35% by weight of the initial ASR weight), while fast pyrolysis led to an oil yield higher than 55%. Higher heating values (HHV) of both conventional pyrolysis gas and fast pyrolysis oil increased from 8.8 to 25.07 MJ/Nm3 and from 28.8 and 36.27 MJ/kg with increasing pyrolysis temperature.     

Catalytic conversion of waste tyres into valuable hydrocarbons

Tyre recycling has become a necessity because of the huge piles of tyres that represent a threat to the environment. The used tyres represent a source of energy and valuable chemical products. Waste tyres were pyrolysed catalytically in a batch reactor under atmospheric pressure. Calcium carbide was used as a catalyst to explore its effect on pyrolysis product distribution. The effect of temperature, amount of catalyst and time on the yields of the pyrolysed products was investigated. Char yield decreased with increase of pyrolysis temperature while total gas and liquid yields increased. The liquid fraction was obtained with boiling point up to 320 °C. The physical and chemical properties of the pyrolysed products obtained were characterized. The catalytic pyrolysis produced 45 wt.% aromatic, 35 wt.% aliphatic and 20 wt.% of polar hydrocarbons. The distillation data showed that ∼80% of oil has boiling point below 270 °C which is the boiling point for 50% of distilled product in commercial diesel oil. The oil fraction was found to have high gross calorific value; GCV (42.8 MJ kg⁻¹). Its Specific gravity, viscosity, Kinematic viscosity, freezing point and diesel index were also within the limits of diesel fuel. The char residues were studied to investigate their characteristics for use as a possible adsorbent. Surface area of char before and after acid demineralization was determined to determine the adsorptive features for waste water treatment.     

Quality improvement of pyrolysis oil from waste rubber by adding sawdust

This work was aimed at improving the pyrolysis oil quality of waste rubber by adding larch sawdust. Using a 1 kg/h stainless pyrolysis reactor, the contents of sawdust in rubber were gradually increased from 0%, 50%, 100% and 200% (wt%) during the pyrolysis process. Using a thermo-gravimetric (TG) analyzer coupled with Fourier transform infrared (FTIR) analysis of evolving products (TG–FTIR), the weight loss characteristics of the heat under different mixtures of sawdust/rubber were observed. Using the pyrolysis–gas chromatography (GC)–mass spectrometry (Py–GC/MS), the vapors from the pyrolysis processes were collected and the compositions of the vapors were examined. During the pyrolysis process, the recovery of the pyrolysis gas and its composition were measured in-situ at a reaction temperature of 450 °C and a retaining time of 1.2 s. The results indicated that the efficiency of pyrolysis was increased and the residual carbon was reduced as the percentage of sawdust increased. The adding of sawdust significantly improved the pyrolysis oil quality by reducing the polycyclic aromatic hydrocarbons (PAHs) and nitrogen and sulfur compounds contents, resulting in an improvement in the combustion efficiency of the pyrolysis oil.     

超声波协同催化氧化法脱除废旧轮胎热裂解油中的硫

采用超声波氧化与催化氧化脱硫技术相结合,脱除废旧轮胎热裂解油中的硫,对脱硫工艺进行了研究.最佳操作条件为:超声波声强0.25 W/cm~2,超声时间10 min,V(H_2O_2)∶V(油)=0.04,V(CH_3COOH)∶V(H_2O_2)＝0.5,V(FeSO_4·7H_2O) ∶ V(H_2O_2)＝0.15.在上述最佳操作条件下,进行4次脱硫,可使热裂解油中硫质量分数降至0.21%,脱硫率达到72%.     

稀土改性NaY型分子筛催化热解废轮胎

采用稀土氧化物改性NaY型分子筛（Ⅰ型催化剂）,100 gⅠ型催化剂中添加0.5 g CeO₂得到Ⅱ型催化剂,100 gⅠ型催化剂中添加0.5 g La₂O₃和0.5 g CeO₂得到Ⅲ型催化剂。分别采用Ⅰ型、Ⅱ型和Ⅲ型催化剂催化热解废轮胎（粒径0.2 mm）,Ⅱ型和Ⅲ型催化剂的产油起始温度和终止温度均低于Ⅰ型催化剂。在催化剂加入量为2.5 g、废轮胎加入量为100 g 的条件下,Ⅲ型催化剂催化热解反应的产油率和油气总产率均高于Ⅰ型和Ⅱ型催化剂。Ⅱ型和Ⅲ型催化剂催化热解主要产生轻组分气体,Ⅱ型催化剂C₄选择性最高,Ⅲ型催化剂C₃选择性最高。     

用废旧电路板热解油制备酚醛树脂

在碳酸钙存在下，采用热解技术将废旧电路板中的树脂转化为富含酚的热解油，然后直接加入甲醛溶液反应制备热解油型酚醛树脂，实现了废旧电路板中树脂的再生，酚醛树脂的性能结构类似于氨催化的酚醛树脂。实验结果表明：在n（甲醛）：n（热解油）为1．8～2．1的条件下，无需外加催化剂，在60，80，90℃下分别反应30min制备的热解油型酚醛树脂的性能最佳，且可满足GB／T14732—93《木材工业胶黏剂用脲醛、酚醛、三氧氰胺甲醛树脂》中层压材料用酚醛树脂产品的相关标准。     

淬火油泥的热解动力学分析及协同作用研究

采用热重差热分析法和傅里叶变换红外光谱分析联用的方法（TG-FTIR）研究淬火油泥（QOS）的热解过程,解析了热解过程的动力学特性,分析了其中的矿物油（MO）和残渣（SR）在QOS热解过程中的相互作用。实验结果表明：QOS热解过程包含油分热解阶段和矿物质分解阶段;低温段热解温度为150~520 ℃,高温段热解温度为800~980 ℃;SR的热解过程分为油分热解反应和残渣中Fe₂O₃的还原反应;MO的热解过程只有轻质油分的挥发和重质油分的热解。FTIR表征结果显示：QOS热解过程析出的气体主要为CO₂、CO和有机化合物;SR热解过程中CO₂的特征峰强度高于其他气体的特征峰强度;MO热解过程中烷烃的特征峰强度高于其他气体的特征峰强度,且MO主要以轻质油分为主。在QOS的热解过程中,初温~480 ℃时,SR所含的Fe₂O₃对MO的热解起促进作用,300 ℃左右时促进效果最明显。     

Characteristics of gas and residues produced from electric arc pyrolysis of waste lubricating oil

An attempted has been made to recover high-calorific fuel gas and useful carbonaceous residue by the electric arc pyrolysis of waste lubricating oil. The characteristics of gas and residues produced from electric arc pyrolysis of waste lubricating oil were investigated in this study. The produced gas was mainly composed of hydrogen (35–40%), acetylene (13–20%), ethylene (3–4%) and other hydrocarbons, whereas the concentration of CO was very low. Calorific values of gas ranged from 11,000 to 13,000 kcal kg^?1 and the concentrations of toxic gases, such as NO_x, HCl and HF, were below the regulatory emissions limit. Gas chromatography–mass spectrometry (GC/MS) analysis of liquid-phase residues showed that high molecular-weight hydrocarbons in waste lubricating oil were pyrolyzed into low molecular-weight hydrocarbons and hydrogen. Dehydrogenation was found to be the main pyrolysis mechanism due to the high reaction temperature induced by electric arc. The average particle size of soot as carbonaceous residue was about 10 μm. The carbon content and heavy metals in soot were above 60% and below 0.01 ppm, respectively. The utilization of soot as industrial material resources such as carbon black seems to be feasible after refining and grinding.