Anaerobic mesophilic treatment of cattle manure in an upflow anaerobic sludge blanket reactor with prior pasteurization

Different autonomous communities located in northern Spain have large populations of dairy cattle. In the case of Asturias, the greatest concentration of dairy farms is found in the areas near the coast, where the elimination of cattle manure by means of its use as a fertilizer may lead to environmental problems. The aim of the present research work was to study the anaerobic treatment of the liquid fraction of cattle manure at mesophilic temperature using an upflow anaerobic sludge blanket (UASB) reactor combined with a settler after a pasteurization process at 70 degrees C for 2 hr. The manure used in this study came from two different farms, with 40 and 200 cows, respectively. The manure from the smaller farm was pretreated in the laboratory by filtration through a 1-mm mesh, and the manure from the other farm was pretreated on the farm by filtration through a separator screw press (0.5-mm mesh). The pasteurization process removed the pathogenic microorganisms lacking spores, such as Enterococcus, Yersinia, Pseudomonas, and coliforms, but bacterial spores are only reduced by this treatment, not removed. The combination of a UASB reactor and a settler proved to be effective for the treatment of cattle manure. In spite of the variation in the organic loading rate and total solids in the influent during the experiment, the chemical oxygen demand (COD) of the effluent from the settler remained relatively constant, obtaining reductions in the COD of approximately 85%.     

苯酚的厌氧生物处理

采用不断增加苯酚浓度而降低葡萄糖浓度的方法可驯化厌氧污泥中的微生物，使厌氧污泥最终以苯酚为唯一碳源生长，可显著提高厌氧污泥降解苯酚的能力；对苯酚间歇厌氧降解过程进行了分析。苯酚浓度在0～1.680 mg/L范围内，其厌氧降解过程符合一级动力学。Aiba模型、Haldane模型和Teisser 模型均可很好地描述处于对数期时厌氧污泥的比生长速率与初始底物浓度之间的关系，其中以Teisser 模型模拟的效果最好。将驯化污泥接种于UASB中可实现对含酚废水处理的连续运行，最大的有机负荷达2 g COD/（L·d），稳定运行时苯酚的去除率可维持在96%以上。     

Anaerobic digestion of livestock and poultry manures spiked with tetracycline antibiotics

Abstract

We investigated the anaerobic degradation of tetracycline antibiotics (tetracycline [TC], oxytetracycline [OTC] and chlortetracycline [CTC]) in swine, cattle, and poultry manures. The manures were anaerobically digested inside polyvinyl chloride batch reactors for 64?days at room temperature. The degradation rate constants and half-lives of the parent tetracyclines were determined following first-order kinetics. For CTC the fastest degradation rate was observed in swine manure (k?=?0.016?±?0.001 d^?1; half-life = 42.8?days), while the slowest degradation rate was observed in poultry litter (k?=?0.0043?±?0.001 d^?1; half-life = 161?days). The half-lives of OTC ranged between 88.9 (cattle manure) and 99.0?days (poultry litter), while TC persisted the longest of the tetracycline antibiotics studied with half-lives ranging from 92.4?days (cattle manure) to 330?days (swine manure). In general, the tetracyclines were found to degrade faster in cattle manure, which had the lowest concentrations of organic matter and metals as compared to swine and poultry manures. Our results demonstrate that tetracycline antibiotics persist in the animal manure after anaerobic digestion, which can potentially lead to emergence and persistence of antibiotic resistant bacteria in the environment when anaerobic digestion byproducts are land applied for crop production.     

Deep bed filtration of anaerobic cattle manure effluents with natural zeolite

Abstract

This study was carried out in a pilot plant for the treatment of anaerobic cattle manure waste. The pilot plant consisted of a semicontinous anaerobic reactor, a settling tank, a filtration process and an ionic exchange column. The study was focused on the filtration process, with natural zeolite as filtering material. In the filtration process different media sizes of natural zeolites packed in columns were tested. The ranges of media size were 0.4 ‐ 1.0, 1.0 ‐ 3.0 and 3.0 ‐ 5.0 mm. Filtration systems operated by gravity flow from 2 to 10 m³m^‐2h^‐1. The process control was done by assays of solids, turbidity, total and soluble COD, ammonium and orthophosphate. The results showed a better behaviour in the filters packed with a media size range between 1.0 and 3.0 mm, operating at 7 m³m^‐2h^‐1, principally when effluent gross particles were previously retained in an Heterogeneous Media Filter, operating at 4 m³m^‐2h^‐1. The head losses diagrams in the filter runs were obtained, at each operational conditions. The hydraulic behaviour of traditional silica sand and natural zeolite beds were compared at the same operational conditions.     

Coupling digestion in a pilot-scale UASB reactor and electrochemical oxidation over BDD anode to treat diluted cheese whey

The efficiency of the anaerobic treatment of cheese whey (CW) at mesophilic conditions was investigated. In addition, the applicability of electrochemical oxidation as an advanced post-treatment for the complete removal of chemical oxygen demand (COD) from the anaerobically treated cheese whey was evaluated. The diluted cheese whey, having a pH of 6.5 and a total COD of 6 g/L, was first treated in a 600-L, pilot-scale up-flow anaerobic sludge blanket (UASB) reactor. The UASB process, which was operated for 87 days at mesophilic conditions (32?±?2 °C) at a hydraulic retention time (HRT) of 3 days, led to a COD removal efficiency between 66 and 97 %, while the particulate matter of the wastewater was effectively removed by entrapment in the sludge blanket of the reactor. When the anaerobic reactor effluent was post-treated over a boron-doped diamond (BDD) anode at 9 and 18 A and in the presence of NaCl as the supporting electrolyte, complete removal of COD was attained after 3–4 h of reaction. During electrochemical experiments, three groups of organochlorinated compounds, namely trihalomethanes (THMs), haloacetonitriles (HANs), and haloketons (HKs), as well as 1,2-dichloroethane (DCA) and chloropicrin were identified as by-products of the process; these, alongside free chlorine, are thought to increase the matrix ecotoxicity to Artemia salina.     

Bioenergy production from diluted poultry manure and microbial consortium inside Anaerobic Sludge Bed Reactor at sub-mesophilic conditions

In this study, anaerobic treatability of diluted chicken manure (with an influent feed ratio of 1 kg of fresh chicken manure to 6 L of tap water) was investigated in a lab-scale anaerobic sludge bed (ASB) reactor inoculated with granular seed sludge. The ASB reactor was operated at ambient temperature (17–25°C) in order to avoid the need of external heating up to higher operating temperatures (e.g., up to 35°C for mesophilic digestion). Since heat requirement for raising the temperature of incoming feed for digestion is eliminated, energy recovery from anaerobic treatment of chicken manure could be realized with less operating costs. Average biogas production rates were calculated ca. 210 and 242 L per kg of organic matter removed from the ASB reactor at average hydraulic retention times (HRTs) of 13 and 8.6 days, respectively. Moreover, average chemical oxygen demand (COD) removal of ca. 89% was observed with suspended solids removal more than 97% from the effluent of the ASB reactor. Influent ammonia, on the other hand, did not indicate any free ammonia inhibition due to dilution of the raw manure while pH and alkalinity results showed stability during the study. Microbial quantification results indicated that as the number of bacterial community decreased, the amount of Archaea increased through the effective digestion volume of the ASB reactor. Moreover, the number of methanogens displayed an uptrend like archaeal community and a strong correlation (?0.645) was found between methanogenic community and volatile fatty acid (VFA) concentration especially acetate.     

高氯离子味精尾母液废水厌氧处理研究

味精尾母液废水COD浓度极高同时含有大最氯离子.采用UASB反应器对味精尾母液废水进行处理,其中接种污泥来自啤酒厂UASB反应器.实验表明:当氯离子浓度在4 500 mg/L以下时,对厌氧微生物没有明礁的抑制作用;5 000 mg/L的氯离子浓度可以看作一个抑制限值,但经过驯化后,仍可获得较好的COD去除效果;当氯离子浓度达到8 000mg/L左右时,COD平均去除率在80%以上.     

外循环式UASB反应器处理槟榔废水

在中温（35±2℃）条件下,利用外循环式UASB反应器处理中高有机浓度的槟榔加工废水,并着重探讨了水力停留时间（HRT）对厌氧消化的影响。研究表明,当反应器稳定运行,水力停留时间为1 d,进水COD浓度5 000 mg/L左右,容积负荷在2.53-5.25 kg COD/（m3·d）时,COD去除率在38%以上,出水COD〈3 000 mg/L,平均产气率为0.41 m3/kg COD;若水力停留时间延长至4 d,容积负荷为1.26-1.30 kg COD/（m3·d）,COD去除率可以达到79%,出水COD〈1 200 mg/L,出水可生化性下降,BOD5/COD平均为0.28,实验取得了良好的处理效果,为利用厌氧技术处理槟榔加工废水提供了设计依据。     

Biological treatment of dye wastewaters using an anaerobic-oxic system

Three dye solutions, namely, C.I. Acid Yellow 17, C.I. Basic Blue 3, and C.I. Basic Red 2, were treated in an upflow anaerobic sludge blanket (UASB) reactor followed by a semi-continuous aerobic activated sludge tank. When hydraulic retention time was about 12 hours, no significant color removal was observed in the aerobic stage. In the anaerobic stage, Acid Yellow 17, Basic Blue 3, and Basic Red 2 were removed by 20%, 72%, and 78%, respectively. To treat wastewater from a dye manufacturing factory with COD concentration of 1200 mg/l and Color of 500 degree (dilution factor), an UASB reactor (4.5 liters) and an activated sludge tank (5 liters, adjustable), COD and color were removed by more than 83% and 90% at a COD loading rate of 5.3 kg COD/m³-day in the anaerobic stage, and at the hydraulic retention time of 6-10 hours for the anaerobic stage and 6.5 for the aerobic stage. The anaerobic stage of the A/O system removes both color and COD. In addition, it also improves biodegradability of dyes for further aerobic treatment.     

Effect of limited aeration on the anaerobic treatment of evaporator condensate from a sulfite pulp mill

Serious inhibition was found in the regular up-flow anaerobic sludge blanket (UASB) reactor in treating the evaporator condensate from a sulfite pulp mill, which contained high strength sulfur compounds. After applying the direct limited aeration in the UASB, the inhibition was alleviated gradually and the activity of the microorganisms was recovered. The COD removal rate increased from 40% to 80% at the organic loading rate of 8kgCODm(-3)d(-1) and a hydraulic retention time of 12h. Limited aeration caused no oxygen inhibition to the anaerobic microorganisms but instigated sulfide oxidization and H(2)S removal, which was beneficial to the methanogens. The experiment confirmed the feasibility of applying limited aeration in the anaerobic reactor to alleviate the sulfide inhibition. It also proved that the anaerobic system was actually aerotolerant. SEM observation showed that the predominant microorganisms partly changed from rod-shaped methanogens to cocci after the UASB reactor was aerated.     

添加NaOH对水生植物固体厌氧发酵产甲烷的作用

为了提高木质纤维素生物质的甲烷产率,固体厌氧发酵以及预处理技术得到了广泛应用。本研究以水生植物菹草为例,探讨了厌氧固体发酵同步碱处理提高甲烷产率的可行性。采用2种来源的微生物(厌氧污泥和牛粪),初始生物质浓度为20%TS(total solid,总固体重量),考察不同的NaOH添加量(基于反应体系总TS 0%、2.0%、3.5%和5.0%)对菹草厌氧发酵产气和固体水解效率的影响。结果表明,与对照实验组相比,初始NaOH加入量为3.5%时,接种污泥和牛粪的实验组中甲烷总产量分别为787.1 mL和1 165.4 mL,与对照实验组相比(619.1 mL和834.8 mL),分别提高了27.1%和39.6%,而且接种牛粪的实验组中单位挥发性固体(VS)产甲烷率最高,为186.5 mL/g。对发酵后的木质纤维素残渣组分进行分析,结果表明,NaOH有助于促进菹草中纤维素及半纤维素的分解,以及木质素结构的破坏,从而提高了菹草厌氧发酵产气产甲烷效率。     

Treatment of carbofuran-bearing synthetic wastewater using UASB process

In the present study, fate of carbofuran in anaerobic environments and the adverse effects of carbofuran on conventional anaerobic systems were evaluated. Carbofuran degradation studies were carried out in batch reactors with varying carbofuran concentrations of 0 to 270.73 mg/L corresponding to a sludge-loading rate (SLR) of 2.12 x 10(-6) to 3.83 x 10(-3) g of carbofuran/g of volatile suspended solids (VSS)/d. Carbofuran concentration was reduced to undetectable levels at the end of 8 and 13 days in the batch reactors operated with a SLR of 2.12 x 10(-6) and 3.33 x 10(-5) g of carbofuran/g of VSS/d, respectively. Performances of two anaerobic reactors i.e. upflow anaerobic sludge blanket (UASB) and modified UASB (with tube settlers) were evaluated in the presence and absence of carbofuran using synthetic wastewater. In the absence of carbofuran, the soluble chemical oxygen demand (COD) removal efficiency in the conventional UASB reactor at 8 h and 6 h hydraulic retention time (HRT) was nearly 88% and 76%, respectively, whereas in modified UASB reactor it was increased to 90% at 8 h HRT and 78% at 6 h HRT. When 28 mg/L (SLR of 1.19 x 10(-2) g of carbofuran/g of VSS/d) of carbofuran was introduced in the reactors, the COD removal efficiency was reduced to 41% and 44% in conventional and modified UASB reactors respectively. However, the reactor could maintain around 80% COD removal efficiency at a carbofuran concentration of 7.84 mg/L (SLR of 3.64 x 10(-3) g of carbofuran/g of VSS/d). The reactor efficiency was also measured in terms of specific acetoclastic methanogenic activity (SMA). The toxic effect of carbofuran was reversible to a certain extent. Carbofuran removal efficiency in the conventional UASB reactor at carbofuran concentrations of 7, 13 and 28 mg/L were 40 +/- 3%, 27 +/- 3%, and 11 +/- 3%, respectively. In modified UASB reactor, carbofuran removal efficiency was almost uniform at 7 and 13 mg/L but it was reduced nearly by 56% at 28 mg/L. The major metabolite of carbofuran i.e. 3-keto carbofuran was found in all the reactors.     

Improvement of upflow anaerobic sludge bed performance using chitosan.

Chitosan, with a degree of deacetylation of 85% and a molecular weight of 2.5 x 10(5) Da, yielding high flocculation efficiency (85 to 100% flocculation) and a broad flocculation region (2 to 45 mg/g suspended solids), was selected for accelerating granulation in a 30-L upflow anaerobic sludge bed (UASB) used to treat wastewater from a tropical fruit-processing industry. Compared with other studies, smaller amounts of chitosan were applied (two injections with 2 mg chitosan/g suspended solids in the reactor at each injection). Comparison with the UASB without chitosan addition, the UASB had a 24 to 37% larger particle size and a 6 to 41% longer solids retention time. In addition, the reactor performances were also enhanced. The UASB with chitosan addition had a 9 to 59% lower effluent chemical oxygen demand (COD), 4 to 10% higher COD removal, up to 35% higher biogas production rate, and a 16 to 68% lower biomass washout. The paired t-test analysis indicated that these performance parameters were significantly different (P < 0.05).     

外循环式UASB反应器处理高浓度酒精废水

利用改进型上流式厌氧污泥床反应器在中温条件下处理高浓度酒精废水,研究反应器的启动影响因素及颗粒污泥形成过程,分析反应器运行特性。在容积负荷为10.39 kg COD/(m3.d),COD去除率达90.2%,VFA在300 mg/L以下,平均产气率为0.328 m3/kg COD,取得最佳的运行效果,为高浓度酒精废水的处理应用提供科学依据。     

挥发性脂肪酸对厌氧干式发酵产甲烷的影响

为了提高中温干式厌氧间歇发酵效率,研究了发酵过程中间产物———挥发性脂肪酸对产甲烷的影响。实验分2批进行,第1批在牛粪发酵过程中分别添加乙酸、丙酸和丁酸,第2批发酵添加易产生挥发酸的厨余垃圾混合发酵。结果显示,添加单一挥发酸的发酵过程中,添加丙酸的产甲烷速度较慢,因为丙酸降解生成乙酸的速度较慢,减慢了甲烷的形成;混合发酵过程厨余垃圾产甲烷速度比牛粪快,发酵过程产生2个产气高峰;牛粪和厨余垃圾固体物质含量比在11∶1到5∶1范围内较好,比牛粪单独发酵产气多,产酸高但不酸败,产生的挥发酸主要是乙酸和丙酸,其中比例为7∶1混合发酵的产甲烷速率最大,为4.89 mL/(g VS·d)。实验表明,牛粪厌氧干式发酵过程添加一定量的厨余垃圾可加快挥发酸的产生并提高挥发酸产量,从而提高甲烷的产量,但是总挥发酸长时间超过10 000 mg/L,pH降到不适于产甲烷菌生长的范围时,将抑制甲烷的生成,挥发酸积累导致厌氧发酵酸败。     

UASB反应器处理链霉素废水启动及运行性能

采用上流式厌氧污泥床(UASB)反应器处理链霉素生产废水,研究了中温条件下反应器启动和稳定运行中废水处理性能及厌氧污泥颗粒化过程。结果表明,通过逐步提高链霉素废水进水比例和负荷,可以实现UASB反应器的启动和稳定运行,并对高浓度链霉素实际废水具有良好的处理性能,COD去除率稳定在80%以上,COD去除负荷达7.2 kg/(m3·d),CH4产生量达到6.2 L/d。UASB反应器启动运行过程中,链霉素废水对污泥活性具有抑制影响,造成短期反应器运行性能明显下降,而后很快恢复。同时高负荷链霉素废水造成甲烷产率降低。污泥性状变化显著,污泥形态逐渐转变为颗粒态,污泥粒径增大,出现大量0.5~1.0 mm颗粒污泥,污泥VSS/SS比值升高,污泥沉降性明显增强,比产甲烷活性显著升高,表明污泥开始实现颗粒化。     

Biohydrogen production from dairy manures with acidification pretreatment by anaerobic fermentation

Background, aim, and scope  

Hydrogen is a clean and efficient energy source and has been deemed as one of the most promising carriers of new energy for the future. From an engineering point of view, producing hydrogen by mixed cultures is generally preferred because of lower cost, ease of control, and the possible use of organic waste as feedstock. The biological hydrogen production has been intensively studied in recent decades. So far, most investigates of biohydrogen production are still confined to using pure carbohydrates and carbohydrate-rich wastewater. Nowadays, the large amounts of livestock manure, which come from cattle feedlots, poultry, and swine buildings, are causing a major environmental issue because it has become a primary source of odors, gases, dust, and groundwater contamination. The increasingly stringent requirements for pollution control on livestock manures are challenging the scientific community to develop new waste treatment strategies. Thus, there is a pressing need to develop nonpolluting and renewable energy source utilizing the organic waste (e.g., livestock manure). It is well known that anaerobic digestion had successfully been used for the disposal of manures to produce methane in the last two decades. Recently, an alternative strategy has been developed to convert livestock manures (e.g., dairy manures) to biohydrogen as a high value-added clean energy source instead of methane. However, little information is available on hydrogen production from dairy manure via the mixed anaerobic microbe. As far as we know, the hydrogen production is habitually accompanied with production of volatile fatty acids (VFAs), such as acetate, butyrate, and propionate, which are also an optimal feedstock for production of methane by anaerobic digestion. Provided that the biohydrogen production from dairy manure is further combined with the anaerobic digestion of the effluent from the producing hydrogen reactor that would be a one-stone two-bird paradigm, it not only produces a clean and readily usable biologic energy but also cleans up simultaneously the environment in a sustainable fashion.     

Oily wastewater treatment using a novel hybrid PBR-UASB system

In this study, anaerobic treatability of oily wastewater was investigated in a hybrid reactor system consisting of a packed bed reactor (PBR) followed by an upflow anaerobic sludge blanket (UASB) reactor at 35 degrees C. The system was operated using real pet food wastewater at different hydraulic retention times and loading rates for 165 d. The PBR was packed with sol-gel/alginate beads containing immobilized enzyme which hydrolyzed the oil and grease (O&G) into free long chain fatty acids, that were biodegraded by the UASB. The hybrid system was operated up to an oil loading rate of 4.9 kg O&Gm(-3)d(-1) (to the PBR) without any operational problems for a period of 100 d, with COD and O&G removal efficiencies above 90% and no sludge flotation was observed in the UASB. Beads supplement to the PBR was less than 2 g d(-1) and the relative activity was about 70%. Further increment in O&G loading to 18.7 kg O&Gm(-3)d(-1) caused destabilization of the system with 0.35% (v float/v feed) sludge float removed from the UASB.     

The effect of anaerobic digestion and storage on indicator microorganisms in swine and dairy manure

The aim of this experimental study was to evaluate the influence of anaerobic digestion and storage on indicator microorganisms in swine and dairy excreta. Samples were collected every 90 days for 15 months at eight farms, four pig, and four dairy farms, four of them having a biogas plant. Moreover, to evaluate storage effects on samples, 20 l of manure and slurry taken at each farm (digested manure only in farms with a biogas plant) were stored in a controlled climatic chamber at 18 °C, for 6 months. The bacterial load and the chemical-physical characteristics of excreta were evaluated at each sampling time, stored slurry, and manure were sampled and analyzed every 2 months. A high variability of the concentration of bacteria in the different excreta types was observed during the experiment, mainly depending on the type and time of treatment. No sample revealed either the presence of Escherichia coli O157:H7 or of Salmonella, usually linked to the temporary rearing of infected animals in facilities. Anaerobic digestion and storage affected in a significant way the reduction of indicator bacteria like lactobacilli, coliforms, and streptococci. Anaerobic digestion lowered coliforms in pig slurry (? 2.80 log, P < 0.05), streptococci in dairy manure (? 2.44 log, P < 0.001) and in pig slurry (? 1.43 log, P < 0.05), and lactobacilli in pig slurry (? 3.03 log, P < 0.05). Storage lowered coliforms and the other indicators counts, in particular in fresh wastes, while clostridia did not show a reduction in concentration.