Dust collection efficiency analysis in a two-dimensional circulating granular bed filter

Dust collection efficiency data were analyzed to determine better operating conditions for a two-dimensional circulating granular bed filter (CGBF). The dust collection efficiency in the granular bed was affected by the following operating parameters: the louver angle, the solids mass flow rate, and the particle size of the bed material. Experimental results showed that higher dust collection efficiency occurs when the solids mass flow rates were 20.34 +/- 0.24, 21.50 +/- 0.11, and 30.51 +/- 0.57 g/sec at louver angles of 45 degrees, 30 degrees, and 20 degrees, respectively. Optimal dust collection efficiency peaked with a louver angle of 30 degrees. Average particle sizes of bed material by sieve diameters (microm) of 795 microm had higher dust collection efficiency than the average collector particle size of 1500 microm. Dust collection efficiency is influenced by bed material attrition phenomenon, causing dust collection efficiency to decrease rapidly. The dust collection efficiency analysis not only found the system free of design defects but also assisted in the operation of the two-dimensional CGBF system.     

固定床中粒状脱硫剂除尘效率的研究

建立了非稳态过滤下的固定床颗粒层除尘效率模型.该模型尽可能地包含了影响固定床颗粒层除尘的参数,反映了沉积粉尘对除尘效率的影响；研究了以粒状脱硫剂为滤料的固定床在不同颗粒层厚度、空床气速、粒径下的除尘效率.结果表明,在颗粒层厚度为400～800 cm、空床气速≤0.4 m/s的条件下,颗粒层的除尘效率可达90％以上.     

Removal of Ultrafine and Fine Particulate Matter from Air by a Granular Bed Filter

Abstract

The removal efficiency of granular filters packed with lava rock and sand was studied for collection of airborne particles 0.05–2.5 μm in diameter. The effects of filter depth, packing wetness, grain size, and flow rate on collection efficiency were investigated. Two packing grain sizes (0.3 and 0.15 cm) were tested for flow rates of 1.2, 2.4, and 3.6 L/min, corresponding to empty bed residence times (equal to the bulk volume of the packing divided by the airflow rate) in the granular media of 60, 30, and 20 sec, respectively. The results showed that at 1.2 L/min, dry packing with grains 0.15 cm in diameter removed more than 80% (by number) of the particles. Particle collection efficiency decreased with increasing flow rate. Diffusion was identified as the predominant collection mechanism for ultrafine particles, while the larger particles in the accumulation mode of 0.7–2.5 μm were removed primarily by gravitational settling. For all packing depths and airflow rates, particle removal efficiency was generally higher on dry packing than on wet packing for particles smaller than 0.25 μm. The results suggest that development of biological filters for fine particles is possible.     

Performance Characteristics of a Regenerative Catalytic Oxidizer for Treating VOC-Contaminated Airstreams

ABSTRACT

A pilot apparatus of a regenerative catalytic oxidizer (RCO) equipped with two electrical heaters and two 20-cm i.d. × 200-cm height regenerative beds was used to treat methyl ethyl ketone (MEK) and toluene, respectively, in an airstream. The regenerative beds were packed with gravel (approximate particle size 1.25 cm, specific area 205 m²/m³, and specific heat capacity 840 J/kg °C) as a solid regenerative material and K-type thermal couples for measuring solid and gas temperatures, respectively. The catalyst bed temperature was kept around 400 °C and the gas superficial velocity was operated at 0.234 m/sec. This investigation measured and analyzed distributions of solid and gas temperatures with operating time and variations of volatile organic compound (VOC) concentrations in the regenerative beds. The overall VOC removal efficiency exceeded 98% for MEK and 95% for toluene. Degradation of VOCs will exist for MEK on the surface of solid material (gravel) in the temperature range of 330-400 °C, but toluene does not exhibit this phenomenon.     

ESP粉尘收集性能的影响因素

为了进一步提高电除尘器的收尘效率,尤其是对高比电阻粉尘的收尘效率,依据非稳态静电收集理论,对影响电除尘器粉尘收集性能各项因素的作用程度及机理进行了进一步研究。实验研究了粉尘收尘效率与不同比电阻粉尘的最优极间距、最优工作电压、粉尘层厚度和比电阻之间的相互关系。研究结果表明,随着极间距的增加,对应比收尘极面积,对于不同比电阻粉尘的收尘效率的增加幅度是不同的,其中高比电阻粉尘的收尘效率增加的趋势更加显著;粉尘比电阻越高,所对应的最优极间距越大,宽间距电除尘器对捕集高比电阻粉尘具有一定优越性;在最优极间距条件下,粉尘比电阻越高,其所对应的最优工作电压越小;相对于正常比电阻粉尘,随极板沉积粉尘层厚度的增加,高比电阻粉尘的最佳收尘效率所对应的最优工作电压升高幅度较大,而且最优工作电压所对应的收尘效率下降显著。随粉尘比电阻的增大,电除尘器收尘效率逐渐降低,特别是当粉尘比电阻大于1011Ω.cm后,粉尘收尘效率显著下降。研究结果与非稳态静电收尘理论提出的观点相吻合,有助于透彻理解电场结构和运行参数与粉尘收集性能的关系,特别是对于今后研发提高高比电阻粉尘收集性能的针对性技术措施具有指导作用。     

Dynamic purification of coal ash by a gas-solid fluidized bed

Fluidized bed filtration classified as granular bed filtration is a solution for removing particles from flue gas. Fine particles are captured by colliding with bed material. Binary mixtures including fines exist in the fluidized bed; the situation becomes more complex because the fines increases with time as particles enter continuously. Coal ash was put into the inlet gas of a gas-solid fluidized bed with silica sand and the variations in concentration with time was monitored, to elucidate the dynamic purification of fines by bed material and the interaction therewith. Water was injected into the inlet gas also to study the influence of water content on the removal of particles. Experimental results showed that the particle concentration rapidly increased with time until equilibrium was achieved. The outlet concentrations exceeded the inlet concentration (such that the removal efficiency was negative) at operating time between 26 and 30 min, yielding an efficiency as low as -35%. The removal efficiency increased with the relative humidity from 30% to 70%. The maximum cumulative collection ratios of particles (by mass) were 20%, 22% and 27% at humidities of 30%, 50% and 70%, declining to 7%, 13%, and 19% at the end.     

Letters to The Editor

Abstract

Since 1990, basic knowledge of the “chemical climate” of fine particles, has greatly improved from Junge’s compilation from the 1960s. A worldwide baseline distribution of fine particle concentrations on a synoptic scale of approximately 1000 km can be estimated at least qualitatively from measurements. A geographical distribution of fine particle characteristics is deduced from a synthesis of a variety of disparate data collected at ground level on all continents, especially in the northern hemisphere. On the average, the regional mass concentrations range from 1 to 80 μg/m³, with the highest concentrations in regions of high population density and industrialization. Fine particles by mass on a continental and hemispheric spatial scale are generally dominated by non-sea salt sulfate (0.2 to ～20 μg/m³, or ～25%) and organic carbon (0.2->10 μg/m³, or ～25%), with lesser contributions of ammonium, nitrate, elemental carbon, and elements found in sea salt or soil dust. The crustal and trace metal elements contribute a varied amount to fine particle mass depending on location, with a larger contribution in marine conditions or during certain events such as dust storms or volcanic disturbances. The average distribution of mass concentration and major components depends on the proximity to areal aggregations of sources, most of which are continental in origin, with contributions from sea salt emissions in the marine environment. The highest concentrations generally are within or near very large population and industrial centers, especially in Asia, including parts of China and India, as well as North America and Europe. Natural sources of blowing dust, sea salt, and wildfires contribute to large, intermittent spatial-scale particle loadings beyond these ranges. A sampling of 10 megacities illustrates a range of characteristic particle composition, dependent on local and regional sources. Long-range transport of pollution from spatially aggregated sources over hundreds of kilometers creates persistent regional- and continental-scale gradients of mass concentration, sulfate, and carbon species especially in the northern hemisphere. Data are sparse in the southern hemisphere, especially beyond 45° S, but are generally very low in mass concentrations.     

Long-range transport of polycyclic aromatic hydrocarbons (PAHs) from the eastern Asian continent to Kanazawa,Japan with Asian dust

Aerosol particles were collected for 1 year, starting in April 2003, in rural areas of Kanazawa, Ishikawa, Japan to understand the role of Asian dust as a long-range transporter of polycyclic aromatic hydrocarbons (PAHs). Three sampling intervals were designated in this study, namely: (1) Dust period 1 (March 11–19, 2003); (2) Dust period 2 (March 28, 2003–April 9, 2003); and (3) Dust period 3 (April 9, 2004–April 25, 2004). The Asian dust particles are predominantly in the coarse particle size range (2.1–11 μm). PAH analyses were performed separately on both the coarse and fine (<1.1 μm) particle ranges. Seasonal trends in PAH concentrations for coarse and fine particles showed that the Asian dust particles in Dust period 3 contained significant amounts of less-volatile PAHs such as benzo[a]pyrene (BaP) and benzo[g,h,i]perylene (BghiP). A kinetic model developed in this study shows that almost none of these PAHs would be accumulated on Asian dust particles in the atmosphere, due to their extremely slow adsorption rates. These PAHs would have to originate from PAH-polluted soil particles around industrialized areas. Back trajectory analyses suggest that the Asian dust in Dust period 3 came from loess regions around industrialized areas. This indicates that geologic materials play a significant role in the atmospheric circulation of PAHs.     

HCI Sorption by Dry NaHCO3 for Incinerator Emissions Control

The sorption of hydrochloric acid (HCI) by thermally decomposed sodium bicarbonate (NaHCO₃) was investigated using a fixed-bed reactor containing sorbent particles dispersed in a bed of spherical glass beads. The gas flow rate (68° F and 760 mm Hg) was 0.039 cfm (1.1 liter/min) and the bed had a cross-sectional area of 0.0055 sq. ft. (5.1 sq. cm). The influence of particle diameter (10, 45 and 163 μm), temperature (225, 275, 375, 455, and 550° F), superficial gas velocity (11 and 21 fpm at reactor conditions, 375° F), and Inlet HCI gas concentration (415 ppm and 760 ppm in N₂, 275 and 455° F) were studied. Results showed that HCI sorption increased strongly with increasing temperature but was only weakly dependent on particle diameter, superficial gas velocity, and HCI gas concentration.     

Performance Budgeting for the Public Health Service Air Pollution Program

The Lurgi-MB-Filler collects dust from industrial gases by mechanical means in a dry state. It works in continuous operation at temperatures up to 660°F with high dust collecting efficiencies and a low draft loss. The gas to be cleaned passes through a filter bed consisting of abrasion resisting material such as gravel, etc. The captured dust is removed from the filter bed by a patented vibrating system which shakes the spring supported filter bed containers. Simple design and automatic operation ensure low investment and operating costs and give an economic superiority in the fields of cleaning waste air from clinker coolers, conveyors, crushers, pulverizing mills, driers, and preparation plants.     

Fine Dust Filtration Using a Metal Fiber Bed

Abstract

A bed-type filter composed of thin metal alloy fiber was closely examined with dust capturing in cold and hot runs. The investigation of an individual mechanism across the filter bed indicated that the aerated dust could be initially collected by depth filtration, and after a while, surface filtration dominated the overall dust collection. The present metal fiber bed was comparable to the conventional ceramic filters because of its good collection efficiency with low pressure drop. It also showed potential to be used as a prefilter in a diesel exhaust trapping system.     

A methodology to investigate the particulate penetration coefficient through building shell

Dust penetration coefficient was defined to quantify the ability of building fabrics, door gap and window louver in reducing the amount of outdoor particulate matter brought into the building by infiltration. An office premises were selected as the controlled environment in this study. In order to minimize the impact of other factors, continuous measurements were conducted at night when the air conditioning units were turned off and when no indoor generation term was available. Exponential decay curves of the indoor particulate levels were obtained from which the penetrating coefficients were determined. Indoor dust removal mechanisms were discussed in the paper and within the experimental conditions, the dust penetration coefficients varied from 0.69 to 0.86. A cascade impactor was also used in the experiment to collect particle size distribution in the range of 0.43–10 μm. The size distribution was extended to the range of 0.05 μm by extrapolation technique. The modal size of the particulate matter (by mass conc.) was found at about 1 μm reflecting the inability of HVAC filter in removing dust around this size range. The dust penetration coefficient and size spectrum are useful for building researchers in quantifying influence of HVAC unit and building fabrics on indoor particulate characteristics.     

Collection of Aerosol Particles by Electrostatic Droplet Spray Scrubbers

Theoretical calculations and experimental measurements show that the collection of small aerosol particles (0.05 to 5 micron diameter range) by water droplets in spray scrubbers can be substantially increased by electrostatically charging the droplets and particles to opposite polarity. Measurements with a 140 acfm two chamber spray scrubber (7 seconds gas residence time) showed an increase in the overall particle collection efficiency from 68.8% tit uncharged conditions to 93.6% at charged conditions, with a dioctyl phthalate aerosol (1.05 μm particle mass mean diameter and 2.59 geometric standard deviation). The collection efficiency for 0.3 μm particles increased from 35 to 87% when charged. During 1973–1974 a 1000 acfm pilot plant electrostatic scrubber was constructed inside a 40 ft trailer for evaluation on controlling particu-late emissions from pulp mill operations (funded by Northwest Pulp and Paper Association). Field tests performed on the particle emissions exhausting from SO₂ absorption towers treating the gases from a magnesium based sulfite recovery boiler have shown particle collection efficiencies ranging from about 60 to 99% by weight, depending on the electrostatic scrubber operating conditions. Energy requirements for the University of Washington electrostatic scrubber are about 0.5 hp/1000 acfm (350 Watts/1000 acfm) including gas pressure drop, water pressure drop, and electrostatic charging of the water spray droplets and the particles.     

Dust characteristics over the North Pacific observed through shipboard measurements during the ACE-Asia experiment

To examine the diversity of chemical and physical properties of aerosol particles, in particular dust, over the North Pacific, aerosols were collected along ∼32°N latitude between 140°E and 170°W longitude aboard the NOAA R/V Ronald H. Brown during the Asian Pacific Regional Aerosol Characterization Experiment (ACE-Asia) in the spring 2001. A total of 11,482 aerosol particles were examined through individual-particle analysis. Results indicate that dust particles over this region were dominated primarily by Si-rich particles, including aluminosilicates that contain Fe. Fe is also present as separate Fe-rich particles. Additional common particle types include Ca- and S-rich particles; many of the later appear to represent soil-derived calcium carbonate and its reaction products whereas the former are predominantly reaction products of sea salt and sulfate. Particles are often aggregates of different types including pollution-derived substances and highly heterogeneous, both internally and externally. Dust particles are non-spherical, having circularities from 1.0 up to 4.5, suggesting the high degree of complexity of particle shape. The majority of dust particles were dominated by particles with median diameters from 0.67 to 1.26 μm. However, dust particles with diameters of 5 μm or even larger do exist associated with those events of dust originated from Asian desert areas. The existence of soot and Fe-rich particles over this region indicates the influence of fossil fuel sources in Asia. Aerosol Fe from both Asian desert and fossil fuel combustion may contribute to the nutrient Fe in the surface waters of the North Pacific basin. Therefore, the transport of Asian dust associated with species of fossil fuel burning in the spring may play an important role in altering the natural composition of aerosols over the North Pacific.     

Characteristics of Road Dust from Different Sampling Sites in Northern Taiwan

Abstract

Road dust contributes a large percentage of the atmosphere’s suspended particles in Taiwan. Three road dust samples were collected from downtown, electrical park, and freeway tunnel areas. A mechanical sieve separated the road dust in the initial stage. Particles >100 μm were 75%, 70%, and 60% (wt/wt), respectively, of the samples. Those particles <37 μm were resuspended in another mixing chamber and then collected by a Moudi particle sampler. The largest mass fraction of resuspended road dust was in the range of 1–10 μm. Ultrafine particles (<1 μm) composed 33.7, 17, and 7.4% of the particle samples (downtown, electrical park, and freeway tunnel, respectively). The road dust compositions were analyzed by inductively coupled plasma (ICP)-atomic emissions spectroscopy and ICP-mass spectrometry. The highest concentration fraction contained more aluminum (Al), iron (Fe), calcium (Ca), and potassium than other elements in the road dust particle samples. Additionally, the sulfur (S) content in the road dust from the electrical park and freeway tunnel areas was 2.1 and 3.4 times the downtown area sample, respectively. The sulfur originated from the vehicle and boiler oil combustion and industrial manufacturing processes. Furthermore, zinc (Zn) concentration in the tunnel dust was 2.6 times that of the downtown and electrical park samples, which can be attributed to vehicle tire wear and tear. Resuspended road dusts (<10 μm) from the downtown and freeway tunnel areas were principally 2.5–10 μm Al, barium (Ba), Ca, copper (Cu), Fe, magnesium (Mg), sodium (Na), antimony (Sb), and Zn, whereas arsenic (As), chromium (Cr), and nickel (Ni) were predominant in the ultrafine particle samples (<1 μm). Al, Ba, and Ca are the typical soil elements in coarse particles; and As, and Cr and Ni are the typical fingerprint of oil combustion and vehicle engine abrasion in ultrafine particles. There was a special characteristic of resuspension road dust at electrical park, that is, many elements, including As, Ba, Ca, cadmium, Cr, Cu, Fe, manganese (Mn), Ni, lead (Pb), S, vanadium (V), and Zn, were major in ultrafine particles. These elements should be attributed to the special manufacturing processes of electric products.     

烧结纤维承载活性炭复合材料在苯蒸气脱除中的应用

以8μm的镍纤维和煤基活性炭为原材料,通过抄制和烧结工艺制备了烧结纤维承载活性炭粉末复合材料。为了减轻床层总重量,将这种材料和通常的颗粒状活性炭进行联合装填形成复合层,并进行了苯蒸气的吸附穿透实验。利用Wheeler方程对床层的饱和吸附容量和吸附速率常数进行了测定。结果表明,在相同的测试条件下,联合装填层比单独的颗粒炭装填层具有更好的苯蒸气脱除性能;对两种床层而言,其各自的饱和吸附容量是一个不随比速而变化的常数,而随着气流比速的增加,两种床层的吸附速度都呈增加的趋势。     

Evaluation of the RAMS Continuous Monitor for Determination of PM2.5 Mass Including Semi-Volatile Material in Philadelphia,PA

Abstract

The real-time ambient mass sampler (RAMS) is a continuous monitor based on particle concentrator, denuder, drier, and tapered element oscillating microbalance (TEOM) monitor technology. It is designed to measure PM_2.5 mass, including the semi-volatile species NH₄NO₃ and semi-volatile organic material, but not to measure PM_2.5 water content. The performance of the RAMS in an urban environment with high humidity was evaluated during the July 1999 NARSTO-Northeast Oxidant and Particles Study (NEOPS) intensive study at the Baxter water treatment plant in Philadelphia, PA. The results obtained with the RAMS were compared to mass measurements made with a TEOM monitor and to constructed mass obtained with a Particle Concentrator-Brigham Young University Organic Sampling System (PC-BOSS) sampler designed to determine the chemical composition of fine particles, including the semi-volatile species. An average of 28% of the fine particulate material present during the study was semi-volatile organic material lost from a filter during particle collection, and 1% was NH₄NO₃ that was also lost from the particles during sampling. The remaining mass was dominantly nonvolatile (NH₄)₂SO₄ (31%) and organic material (37%), with minor amounts of soot, crustal material, and nonvolatile NH₄NO₃. Comparison of the RAMS and PC-BOSS results indicated that the RAMS correctly monitored for fine particulate mass, including the semi-volatile material. In contrast, the heated filter of the TEOM monitor did not measure the semi-volatile material. The comparison of the RAMS and PC-BOSS data had a precision of ±4.1 μg/m³ (±9.6%). The precision of the RAMS data was limited by the uncertainty in the blank correction for the reversible adsorption of water by the charcoal-impregnated cellulose sorbent filter of the RAMS monitor. The precision of the measurement of fine par-ticulate components by the PC-BOSS was ±6-8%.     

Size and Concentration Measurements of Particles Produced in Commercial Chromium Plating Processes

Abstract

Optical measurements of particle size and concentration were made at the chromium plating tank and exhaust system at a commercial hexavalent chromium plating facility. Particles were examined at three locations in the exhaust system: 1) directly at the hexavalent chromium plating bath surface, 2) at the exit of a cyclone separator located in the exhaust system approximately three to four meters downstream of the bath, and 3) in the exhaust stack, downstream of the induced draft fan and all abatement devices. Particle diameters at the bath surface ranged from 0.3 to 25 μm. Downstream of the cyclone exit and mesh pad filters, particle top sizes were approximately 5 and 0.7 mm, respectively. On a mass basis, the collection efficiency of all abatement devices was 99.997%. Assuming that droplets in the flow consist primarily of water and chromium, correcting the total particle mass flow against water content gives a chromium emission rate of 64,000 μg/hr, which compares favorably with a value of 77,000 μg/hr measured with EPA methods. This initial agreement, which should be validated through additional measurements over a broad range of flow conditions, raises the possibility of continuous monitoring for chromium metal emissions using particle size/mass as a surrogate.     

Fugitive Dust Emission Source Profiles and Assessment of Selected Control Strategies for Particulate Matter at Gravel Processing Sites in Taiwan

Abstract

Particles emitted from gravel processing sites are one contributor to worsening air quality in Taiwan. Major pollution sources at gravel processing sites include gravel and sand piles, unpaved roads, material crushers, and bare ground. This study analyzed fugitive dust emission characteristics at each pollution source using several types of particle samplers, including total suspended particulates (TSP), suspended particulate (PM₁₀), fine suspended particulate (PM_2.5), particulate sizer, and dust-fall collectors. Furthermore, silt content and moisture in the gravel were measured to develop particulate emission factors. The results showed that TSP (<100 µm) concentrations at the boundary of gravel sites ranged from 280 to 1290 µg/m³, which clearly exceeds the Taiwan hourly air quality standard of 500 µg/m³. Moreover, PM₁₀ concentrations, ranging from 135 to 550 µg/m³, were also above the daily air quality standard of 125 µg/m³ and approximately 1.2 and 1.5 times the PM_2.5 concentrations, ranging from 105 to 470 µg/m³. The size distribution analysis reveals that mass mean diameter and geometric standard deviation ranged from 3.2 to 5.7 µm and from 2.82 to 5.51, respectively. In this study, spraying surfactant was the most effective control strategy to abate windblown dust from unpaved roads, having a control efficiency of approximately 93%, which is significantly higher than using paved road strategies with a control efficiency of approximately 45%. For paved roads, wet suppression provided the best dust control efficiencies ranging from 50 to 83%. Re-vegetation of disturbed ground had dust control efficiencies ranging from 48 to 64%.     

Modifications to the Sunset Laboratory Carbon Aerosol Monitor for the Simultaneous Measurement of PM2.5 Nonvolatile and Semi-Volatile Carbonaceous Material

Abstract

Semi-volatile organic carbonaceous material (SVOC) in fine particles is not reliably measured with conventional semicontinuous carbon monitors because semi-volatile carbonaceous material is lost from the collection media during sample collection. Two modifications of a Sunset Laboratory carbon aerosol monitor allowing for the determination of semi-volatile fine particulate organic material are described. Collocated conventional and modified instruments were operated simultaneously using a common inlet. Comparisons were made with integrated PC-BOSS data for quartz filter retained nonvolatile organic carbon (NVOC) and elemental carbon (EC), SVOC, and total carbon (TC = SVOC + NVOC + EC) and good agreement was observed between TC concentrations during studies conducted in Rubidoux, CA. Precision of the comparison was σ=±1.5 μg-C/m³ (±8%). On the basis of experiments performed with the modified Sunset monitor, a dual-oven Sunset monitor was developed and extensively tested in Lindon, UT; Riverside, CA; and in environmental exposure chambers. The precision for the measurement of TC with the dual-oven instrument was σ = ±1.4 μg-C/m³ (±13%).