Sustainable textile dyeing processes

Textile effluents are characterized by high chemical oxygen demand, biological oxygen demand, total dissolved solids, pH and colour. Fabric preparation steps, such as desizing, scouring, bleaching and mercerizing, use various chemicals and plenty of water. The occurrence of unfixed dyes and other electrolytes in effluents poses serious threats to the environment. Available end-of-pipe treatment procedures are either expensive or not efficient; hence, a large number of small-scale industries succumb to this problem. So, finding an alternative eco-friendly process of textile production is of paramount interest. Here, we review three potential eco-friendly systems applicable to textile dyeing processes to minimize salt and water consumption. First, we review application of enzymatic processing in fabric preparation. Secondly, we review the use of biodegradable organic salts, such as trisodium citrate, magnesium acetate, tetrasodium edate and sodium salts of polycarboxylic acids, as fixation and exhaustion agents. Finally, we review various surface modifications of cotton to reduce the volume of effluent and total dissolved solids.     

Photo detoxification of solubilized vat dye effluent using different pH ranges

The removal of solubilized vat dye effluent using photo detoxification method was studied at various pH ranges. Experiments were carried out with synthetic effluent using total dye concentrations of 50, 100, 200, 300, and 350 mg/L. In sunlight photo oxidation, the original soluble vat dye is precipitated and can be filtered and reused by the textile industries. The effect of the different concentrations (1,000, 2,000, 3,000 mg/L) of total dissolved solids on the removal of vat dye was also carried out in the photo detoxification process. The efficiency of the dye removal was found to be 99 %.     

Effect of textile industrial effluent on tree plantation and soil chemistry

A field study was conducted at Arid Forest Research Institute to study the effect of textile industrial effluent on the growth of forest trees and associated soil properties. The effluent has high pH, electrical conductivity (EC), sodium adsorption ratio (SAR) and residual sodium carbonate (RSC) whereas the bivalent cations were in traces. Eight months old seedlings of Acacia nilotica, Acacia tortilis, Albizia lebbeck, Azadirachta indica, Parkinsonia aculeata and Prosopis juliflora were planted in July 1993. Various treatment regimes followed were; irrigation with effluent only (W1), effluent mixed with canal water in 1:1 ratio (W2), irrigation with gypsum treated effluent (W3), gypsum treated soil irrigated with effluent (W4) and wood ash treated soil irrigated with effluent (W5). Treatment regime W5 was found the best where plants attained (mean of six species) 173 cm height, 138 cm crown diameter and 9.2 cm collar girth at the age of 28 months. The poorest growth was observed under treatment regime of W3. The growth of the species varied significantly and the maximum growth was recorded for P. juliflora (188 cm height, 198 cm crown diameter and 10.0 cm collar girth). The minimum growth was recorded for A. lebbeck. Irrigation with effluent resulted in increase in percent organic matter as well as in EC. In most of the cases there were no changes in soil pH except in W5 where it was due to the effect of wood ash. Addition of wood ash influenced plant growth. These results suggest that tree species studied (except A. lebbeck) can be established successfully using textile industrial wastewater in arid region.     

Biological treatments of textile industrial effluents in Lagos metropolis, Nigeria

The assessment of the effluents from two textile industries in Ilupeju in Lagos metropolis, Nigeria showed that they were high in conductivity, biochemical oxygen demand (BOD), chemical oxygen demand (COD), total dissolved solids (TDS) and contained traces of heavy metals like Ca, Zn but high concentrations of Cr and Pb. These wastewaters are normally discharged into neighbouring water bodies. Five bacterial groups, namely Micrococcus sp., Enterobacter sp., Alcaligens sp., Bacillus sp. and Acinetobacter sp. were isolated from these effluents. They were used individually for biotreatment and found to be able to utilize the components of the wastewaters for growth, Bacillus sp. and Acinetobacter sp. being the most efficient utilizers as they were able to reduce BOD to zero. The total viable count (TVC) increased significantly depicting growth of the bacterial population. The pH was regulated from 3.4-6.80 for NSF effluent and 12.2-10.29 for STI effluent. The work emphasises the level of industrial pollution in our environment as wastes are indiscrimately dumped into surrounding water bodies in urban areas, the textile industry being a case study. The treatment of any form of waste before disposal into the environment is important and ensures safety of the populace.     

Impact of industrial effluents on the biochemical composition of fresh water fish Labeo rohita

In acute toxicity (96 hr) experiment the fingerlings of freshwater fish Labeo rohita was exposed to tannery, electroplating and textile mill effluents. The LC0 and LC50 concentrations were 15% and 20% for tannery effluents, 3% and 6% for electroplating effluents and 18% and 22% for textile mill effluents respectively. It was found that, electroplating effluent was more toxic than tannery and textile mill wastes. After acute toxicity experiments for different industrial effluents, various tissues viz. gill, liver, muscle and kidney were obtained separately from control, LC0 and LC50 groups. These tissues were used for biochemical estimations. The glycogen content in all the tissues decreased considerably upon acute toxicity of three industrial effluents except muscle in LC50 group of tannery effluent and kidney in LC50 group of textile mill effluent, when compared to control group. The total protein content decreased in all tissues in three effluents except gills in LC50 group of tannery effluent, kidney in LC50 group of electroplating effluent and kidney in LC0 group of textile mill effluent. In general total lipid content decreased in all tissues after acute exposure when compared to control group. The results obtained in the present study showed that, the industrial effluents from tannery, electroplating and textile mills caused marked depletion in biochemical composition in various tissues of the fish Labeo rohita after acute exposure.     

Polyurethane for removal of organic dyes from textile wastewater

Synthetic organic dyes are extensively used in consumer products from textile to pharmaceuticals. A large amount of organic dyes is ultimately discharged as effluent into water bodies, thus posing a serious threat to environment and life. Therefore, removal of dyes from water bodies is needed. To address this problem, various synthetic and natural materials have been used to adsorb dyes. Here, we review the application of polyurethane for removal of organic dyes. First, we review the application of simple and modified polyurethane as efficient and economic adsorbents for dyes. Secondly, we review the polyurethane-based membranes for separation and adsorption of various dyes. Thirdly, we describe polyurethane composites with improved efficiency of dyes removal. Finally, we review the bioremediation of dyes where polyurethane has been proven as an excellent inert support.     

Mutagenicity assessment of textile dyes from Sanganer (Rajasthan)

Sanganer town, district Jaipur (Rajasthan, India) is famous worldwide for its hand block dyeing and textile printing industries. These industries use a variety of chemicals and dyes during processing and finishing of raw materials. Most of the textile dyes used by these industries have not been evaluated for their impact on health and the environment. The workers in these industries are exposed to such dyes with no control over the length and frequency of exposure. Further, untreated and sometimes even treated effluents from these industries are released into surface waters of Amani Shah drainage or through the drainage systems, seep into the ground water and adjoining water bodies. Since many textile dyes are known carcinogens and mutagens, a complete evaluation of the safety of these dyes in the human environment must include an evaluation of their genotoxicity or mutagenicity. A total of 12 textile dyes from Sanganer were tested for their mutagenicity, by Ames Salmonella reversion assay using strain TA 100 of Salmonella typhimurium. Only 1 dye, Red 12 B showed absence of mutagenic activity. The remaining 11 dyes were all positively mutagenic.     

Biotransformation of phenolics with laccase containing bacterial spores

Treatment of effluents containing phenols such as textile dyes with fungal laccases is usually limited to the acid to neutral pH range and moderate temperatures. Here we demonstrate for the first time that spore-bound laccases which are stable at high temperatures and pH values can be used for phenolic dye decolorisation. Laccase containing spores from Bacillus SF were immobilized on alumina pellets. Both immobilized and free spores were able to completely decolorize the common textile dyes Mordant Black 9, Mordant Brown 96/Mordant Brown 15, and Acid Blue 74 within 90 min of incubation time and decolorized solutions were successfully used in re-dyeing.     

Influence of short-term irrigation of textile mill wastewater on the growth of chickpea cultivars

The effect of textile mill wastewater on germination, delay index, physiological growth parameters, and plant pigments of two cultivars of chickpea was studied. The aim of this study was to evaluate the suitability of textile mill wastewater (treated and untreated) at different concentrations (0, 6.25, 12.5, 25, 50, 75, and 100%) for irrigational purposes. The textile effluent did not show any inhibitory effect on seed germination at a lower concentration (6.25%). The other reported plant parameters (delay index, root length, shoot length, dry weight, chlorophyll, and carotenoid) also followed a similar trend. Seeds germinated in 100% effluents but did not survive for longer periods. It has also been concluded that the effect of the textile effluent is cultivar-specific, and due care should be taken before using the textile mill wastewater for irrigation purposes.     

Depollution of indigo dye by anodic oxidation and electro-Fenton using B-doped diamond anode

Hazardous wastes are generated in the synthesis of dyes and pigments applied in industries. Efficient methods are thus needed to clean wastewaters. Here, we use anodic oxidation and electro-Fenton with B-doped diamond anode to degrade the synthetic dye indigo in aqueous sodium dithionite. Results show the near-complete mineralization of the dye within 80 min at 500 mA. Mineralization was faster by electro-Fenton than anodic oxidation. The second-order rate constant (k) for the reaction of indigo with ^·OH was measured as 4.03 × 10⁹ M^?1 s^?1 at pH 3.0 and was compared with the rate constants of reactions between dyes and ^·OH. The results clearly demonstrate that both electro-Fenton and anodic oxidation can be used to depollute dyes in textile effluent with high efficiency and low cost. The main oxidant, ^·OH, being a non-selective reagent, the method could be applied to degrade other organic pollutants.     

Influence of short-term irrigation of textile mill wastewater on the growth of chickpea cultivars

The effect of textile mill wastewater on germination, delay index, physiological growth parameters, and plant pigments of two cultivars of chickpea was studied. The aim of this study was to evaluate the suitability of textile mill wastewater (treated and untreated) at different concentrations (0, 6.25, 12.5, 25, 50, 75, and 100%) for irrigational purposes. The textile effluent did not show any inhibitory effect on seed germination at a lower concentration (6.25%). The other reported plant parameters (delay index, root length, shoot length, dry weight, chlorophyll, and carotenoid) also followed a similar trend. Seeds germinated in 100% effluents but did not survive for longer periods. It has also been concluded that the effect of the textile effluent is cultivar-specific, and due care should be taken before using the textile mill wastewater for irrigation purposes.     

Response in germination and seedling growth in Phaseolus mungo under salt and drought stress

The effect of salt and drought stress at the water potentials of-2, -4,-6and -8 bars induced by NaCl and PEG 6000 (Polyethylene glycol 6000) each, on germination and early seedling growth, were investigated for two varieties (PU-19 and Type-9). Electrical conductivity (EC) value of the NaCl solutions were 4.5, 8.8, 12.7 and 16.3 dS m(-1). Germination percentage, root and shoot length, and seedling fresh and dry weight were measured in the study. The objective was to determine genotypic differences among P. mungo varieties in terms of salt and drought stress and to determine factors (salt toxicity or osmotic stress due to PEG) inhibiting seed germination. The germination results revealed that the genotypes significantly differed for salt and drought stress. PU-19 appeared to be more tolerant to salt and drought stress comparable to var Type-9. Both NaCl and PEG inhibited germination and seedling growth in both the varieties, but the effects of NaCI compared to PEG was less on germination and seedling growth. All varieties were able to germinate at all NaCl levels without significant decrease in germination, while a drastic decrease in germination was recorded at -6 and -8 bars of PEG. It was concluded that inhibition in germination at equivalent water potential of NaCl and PEG was mainly due to an osmotic effect rather than salt toxicity.     

Studies on the utility of plant cellulose waste for the bioadsorption of crystal violet dye

Several synthetic dyes employed in textile and food industries are discharged into aquatic environment. These visible pollutants in water damage environment, as they are carcinogenic and toxic to humans. The use of cost effective and ecofriendly plant cellulose based adsorbents have been studied in batch experiments as an alternative and effective substitution of activated carbon for the removal of toxic dyes from waste water. Adsorbents prepared from sugarcane baggase, were successfully used to remove certain textile dye such as crystal violet from an aqueous solution. The present investigation potentiate the use of sugarcane baggase, pretreated with formaldehyde (referred as Raw Baggase) and sulphuric acid (referred as Chemically Activated Baggase), for the removal of crystal violet dye from simulated waste water. Experiments were carried out at neutral pH with various parameters like dye concentration, temperature, contact time and adsorbent dosage. Efficiency of raw baggase was found better than chemically activated baggase for adsorption of crystal violet dye. The data obtained perfectly fits in the Freundlich adsorption isotherm.     

Treatment of textile dye wastewater using ozone combined with photocatalyst

Ozonolysis combined with photocatalysis was used as a new approach for the treatment of textile dye wastewater containing azo dyes. The color reduction was very fast when only ozone was used for the treatment, but a 90% Total Organic Carbon (TOC) reduction was obtained only during a combined treatment. Reactive Black 5 dye containing two different percentages of NaCl was used for the experiment. The color reduction was fast in the neutral and basic pH. However for a fast TOC reduction acidic pH was found to be more effective. On‐line UV‐Vis spectrophotometry was used to measure the color reduction.     

<Emphasis Type="Italic">Bacillus algicola</Emphasis> decolourises more than 95% of some textile azo dyes

Textile effluents in natural waters pose environmental health problems if not treated to safe limits. Various bacterial species have the potential to degrade dyes. Here we studied the ability of Bacillus algicola to decolourise red, blue and yellow azo dyes. B. algicola was isolated from soil samples taken from a sanitary landfill site. Isolation and screening were performed using mineral salt medium. Dye-decolourising isolates were assessed in their capacity to decolourise dyes. Experiments were conducted at pH 6, 7 and 8, and 25, 35 and 45 °C. Phytotoxicity of the dyes and biodegradation products was assessed by seed germination tests. Results show that B. algicola gave the highest decolourisation at pH 8.0 and 25 °C in the presence of yeast extract as media supplement. B. algicola degraded the red and blue azo dyes by over 95%. The phytotoxicity results indicated that biodegradation products of the red and blue azo dyes were not toxic. Biodegradation products of the yellow dye were, however, toxic and considerably hindered germination. From these results, we infer that B. algicola has good potential for degrading and decolourising the red and blue test azo dyes.     

Decolorization and degradation of acid dyes mediated by salt fractionated turnip ( Brassica rapa ) peroxidases

Peroxidases from turnip roots (524?U?g^?1 of vegetable) were highly effective in decolorizing acid dyes having wide spectrum chemical groups. Dye solutions, containing 40–170?mg?dye?L^?1, were treated by turnip peroxidases (TP) (specific activity of 122.0?U?mg^?1 proteins). These enzymes were able to decolorize most of the acid dyes in the presence of 2.0?mM 1-hydroxybenzotriazole (HOBT). Increasing concentration of enzyme and time in the absence of HOBT did not influence dye decolorization. The rate of decolorization was significantly enhanced when HOBT was added to the decolorizing solutions. The decolorization of all the used dyes was maximum at pH 5.0 and 40°C. Complex mixtures of dyes were significantly decolorized when treated with enzyme in the presence of HOBT (2.0?mM). Phytotoxicity test based on Allium cepa root growth inhibition has shown that majority of the TP-treated dye product were not more toxic than their parent dye. Kinetic parameters of the TP with various dyes showed that this enzyme has highest affinity for Acid Yellow 42. This study demonstrates that the peroxidase/mediator system was an effective biocatalyst for the treatment of industrial effluents from textile, dye manufacturing, dyeing and printing industries or complex mixtures of dyes.     

Adsorptive removal of direct dyes by PEI-treated peanut husk biomass: Box–Behnken experimental design

This paper reports the application of Box-Behnken experimental design to illustrate the adsorption of direct dyes (Indosol Black NF and Indosol Orange RSN) using polyethyleneimine (PEI)-treated peanut husk biomass. The effect of three independent variables (initial dyes concentration, biosorbent dose and pH) was investigated during the study. Maximum biosorption capacity (141 and 98.2 mg/g) of PEI-pretreated biomass was achieved with 200 mg/L initial dye concentration and 0.05 g/50 mL biomass dose for Indosol Black NF and Indosol Orange RSN, respectively. Acidic pH was found to be favourable for maximum dyes removal. Characterisation of biosorbent was carried out through Fourier transform-infrared spectroscopy (FT-IR), scanning electron microscopy, thermogravimetric analysis (TGA) and point of zero charge determination. FT-IR analyses confirmed the involvement of carboxylic and carbonyl groups. The desorption study was also conducted to check out the possibility of regeneration of dyes and adsorbent and it was found that 51.58 and 76.6% of Indosol Black NF and Indosol Orange RSN, respectively, can be desorbed from the loaded biosorbent by using 1 M NaOH solution. The results indicated that PEI-treated peanut husk biomass can be used as an efficient biosorbent for the removal of Indosol Black NF and Indosol Orange RSN dyes from aqueous solutions.     

阳离子染料废水的脱色方法及其机理的研究

本文以阳离子染料碱性品红为代表，采用ＰＦＡＳ混凝剂对其水溶液进行脱色处理，在处理过程加入适量的十二烷基苯磺酸钠做助剂，脱色率最高可达９９％以上。本文还研究ｐＨ值及盐效应对脱色率的影响。脱色机理的研究结果表明：阳离子染料在水溶液中与十二烷基苯磺酸钠之间发生化学作用，靠氢键及静电键结合，使原来带正电荷的阳离子染料粒子转变为带负电荷的粒子，再与带正电荷的ＰＦＡＳ混凝剂的胶体作用产生絮凝沉淀。     

Effect of distillery effluent on yield attributes of Brassica napus L

A pot culture experiment was conducted to study the effect of untreated distillery effluent on yield attributes of gobi sarson (Brassica napus. L. var. Punjabi Special) at different effluent concentrations. The effluent showed unpleasant odour, acidic pH, high COD and high chlorides. Five concentrations of the distillery effluent (20, 40, 60, 80 and 100%) were used for irrigation of B. napus plants with tap water as control. Various characteristics of siliqua (number of siliqua, average siliqua length, weight of siliqua) and seeds (number of seeds, weight of hundred seeds, economic yield) were quantified to check the variations in the yield attributes of effluent irrigated test plant. Overall, 20% distillery effluent was found to be most effective for highest number and better quality of siliqua (62.0 siliqua plant-1; weight of ten siliqua 1.21 g) and seeds (836.3 seeds plant-1; weight of 100 seeds 0.39 g), and increased yield (economic yield 2.85 g plant1; stover yield 7.85 g plant1) of the test plant.     

Nitrite and nitrate induced photodegradation of monolinuron in aqueous solution

Here we evidenced the photo-induced degradation of monolinuron, a phenylurea herbicide, through the 300–450 nm light excitation of nitrite and nitrate species. The degradation pathways were compared to those obtained under direct photolysis at 254 nm. When using NO₃^– and NO₂^– as photoinducers, hydroxyphenyl-substituted photodegradation products were found to be formed specifically through the involvement of OH° radicals. NO^– and NO₂-phenyl substituted compounds were also observed as a result of the production of NO° and NO₂° radicals. Half-lives of monolinuron in aqueous solutions were measured in various conditions of concentrations of substrate and inducer, oxygen content and pH.