Rapid discrimination of plastic packaging materials using MIR spectroscopy coupled with independent components analysis (ICA)

Plastic packaging wastes increased considerably in recent decades, raising a major and serious public concern on political, economical and environmental levels. Dealing with this kind of problems is generally done by landfilling and energy recovery. However, these two methods are becoming more and more expensive, hazardous to the public health and the environment. Therefore, recycling is gaining worldwide consideration as a solution to decrease the growing volume of plastic packaging wastes and simultaneously reduce the consumption of oil required to produce virgin resin. Nevertheless, a major shortage is encountered in recycling which is related to the sorting of plastic wastes. In this paper, a feasibility study was performed in order to test the potential of an innovative approach combining mid infrared (MIR) spectroscopy with independent components analysis (ICA), as a simple and fast approach which could achieve high separation rates. This approach (MIR-ICA) gave 100% discrimination rates in the separation of all studied plastics: polyethylene terephthalate (PET), polyethylene (PE), polypropylene (PP), polystyrene (PS) and polylactide (PLA). In addition, some more specific discriminations were obtained separating plastic materials belonging to the same polymer family e.g. high density polyethylene (HDPE) from low density polyethylene (LDPE). High discrimination rates were obtained despite the heterogeneity among samples especially differences in colors, thicknesses and surface textures. The reproducibility of the proposed approach was also tested using two spectrometers with considerable differences in their sensitivities. Discrimination rates were not affected proving that the developed approach could be extrapolated to different spectrometers. MIR combined with ICA is a promising tool for plastic waste separation that can help improve performance in this field; however further technological improvements and developments are required before it can be applied at an industrial level given that all tests presented here were performed under laboratory conditions.     

An Experimental and Metamodeling Approach to Tensile Properties of Natural Fibers Composites

Journal of Polymers and the Environment - The present work presents an analysis of the tensile properties of Palm as well as Luffa natural fiber composites (NFC) in high density polyethylene...     

A Comparative Study of Doum fiber and Shrimp Chitin Based Reinforced Low Density Polyethylene Biocomposites

The aim of this paper was to study the effects of reinforcing low density polyethylene (LDPE) by using bio-fillers (Doum cellulose or Shrimp chitin) on the mechanical properties. Both, Doum cellulose extracted frsom Doum leaves and Shrimp chitin extracted from shrimp co-products were compounded with LPDE without and with compatibilizer. The biocomposites were prepared by melt blending in a twin-screw extruder. Torsion and flexural tests were performed to investigate the impact of each reinforcement on the biocomposite mechanical properties. The SEM was carried out to study the filler/polymer interface adhesion. The present study has demonstrated that Doum fibers and shrimp chitin succeed in improving the mechanical properties of LPDE bio-composites. The results also showed that the use of maleic anhydride-grafted polyethylene as a compatibilizer improves filler adhesion/matrix and mechanical properties. This study exhibits that polyethylene composites based on Doum fibers or shrimp chitin can be used to replace the polyethylene materials in several fields like packaging and automotive industries.     

Per‐ and polyfluoroalkyl substances in environmental sampling products: Fact or fiction?

Can per‐ and polyfluoroalkyl substances (PFAS) be transferred from the common field and other commercial products during sampling? Special handling and care are always advised when collecting samples for PFAS analysis to avoid sample contamination. The potential presence of PFAS in common consumer products and in equipment typically used to collect environmental samples, coupled with the need for very low reporting limits heightens this concern. In this paper, the authors investigate what the potential for cross‐contamination is from a number of commonly used products, with the emphasis on evaluating what the possible worst‐case scenario for cross‐contamination could be. Polytetrafluoroethylene (PTFE), low‐density polyethylene (LDPE), and high‐density polyethylene (HDPE) tubing, pump bladders, and other materials are evaluated along with associated products such as aluminum foil and plastic storage bags. In the experimental design of this study, the products themselves are not analyzed directly for PFAS. Rather, a series of experiments are performed utilizing a leaching procedure to evaluate the potential for cross‐contamination and false‐positive environmental sampling results. This study was performed in a series of experimental batches over the course of a 1‐year period. Analytical results are presented along with experimental observations and recommendations.     

Use of Nutshells as Fillers in Polymer Composites

Nutshells are agricultural waste products that can be procured at relatively low cost. In this work we examined the possibility of using these biodegradable materials as fillers in poly(lactic acid) and low density polyethylene. The nutshells were ground into powder, blended with the polymer, and then injection molded with final weight varying from 10 to 40 weight %. The mechanical and thermal properties of the composites were then studied. In general, the addition of fillers caused reductions in mechanical properties to varying extents, but thermal properties were only slightly affected. The use of maleic anhydride and peroxide with the fillers had a negative effect on poly(lactic acid) but a slightly positive effect on the stiffness of polyethylene. The results suggested that polymer-nutshell composites may be usable in applications where cost is a concern and where some reductions in mechanical properties are acceptable.     

Mechanical and Physical Properties of Green Biocomposite Based on Medium Density Fiberboard Sanding Powder/Polyethylene/Nanoclay

Medium density fiberboard (MDF) sanding powder is an industrial waste that has not been yet used as a raw material to produce composites. In this study, the influence of nanoclay particles on the flexural and impact strengths and the withdrawal strength of green biocomposites (based on MDF sanding powder/polyethylene/nanoclay) were investigated. For this aim, medium density fiberboard sanding dust and polyethylene were used as the lignocellulosic and thermoplastic material, respectively. In addition, maleic anhydride grafted polyethylene was used in three weight percentages (0, 3 and 6 %) as a coupling agent and compatibilizer, and Cloisite^®15A was used in four weight percentages (0, 2, 4 and 6 %). To prepare samples, wood-plastic granules were produced by using a twin-screw extruder followed by the hot pressing method. The mechanical and physical properties were measured according to the CEN/TS15534:2007 and ASTM-D256 technical specifications. The results showed that the coupling agent improved the mechanical and physical properties of biocomposites; however, its effect might be affected by the nanoclay particles. Furthermore, the ultrastructure of the biocomposites was surveyed with SEM.     

Alternative polymer separation technology by centrifugal force in a melted state

In order to upgrade polymer waste during recycling, separation should take place at high purity. The present research was aimed to develop a novel, alternative separation opportunity, where the polymer fractions were separated by centrifugal force in melted state. The efficiency of the constructed separation equipment was verified by two immiscible plastics (polyethylene terephthalate, PET; low density polyethylene, LDPE), which have a high difference of density, and of which large quantities can also be found in the municipal solid waste. The results show that the developed equipment is suitable not only for separating dry blended mixtures of PET/LDPE into pure components again, but also for separating prefabricated polymer blends. By this process it becomes possible to recover pure polymer substances from multi-component products during the recycling process. The adequacy of results was verified by differential scanning calorimetry (DSC) measurement as well as optical microscopy and Raman spectroscopy.     

Investigation of hydrocyclones for the separation of shredded fridge plastics

The recycling of fridges produces a mixed plastic product of limited value. In order to maximise its value, the separation of the individual polymers that include high impact polystyrene (HIPS), acrylonitrile butadiene styrene (ABS), polyvinyl chloride (PVC) and polyethylene (PE) must take place. The effectiveness of a hydrocyclone system for the separation of these plastics, using both water and calcium chloride solutions, has been investigated. In addition a qualitative procedure for the determination of the HIPS content of a mixed ABS/HIPS product, by selective dissolution in R-limonene, has been developed. It was found that the effective density of separation depended on the particle size and aspect ratio. As the particle size and aspect ratio decreased, the separation became more efficient and the offset between separation density and hydrocyclone medium density decreased. This suggests that, for efficient density separation, closely sized, fine plastic fractions are required. Using these criteria, it was found that the removal of high density plastic such as PVC was readily achieved using a hydrocyclone. A partial separation of HIPS from ABS was found to be possible, taking advantage of a small density difference, using a hydrocyclone medium density of 1035kgm(-3).     

Combination of three-stage sink-float method and selective flotation technique for separation of mixed post-consumer plastic waste

The aim of this research was to separate the different plastics of a mixed post-consumer plastic waste by the combination of a three-stage sink-float method and selective flotation. By using the three-stage sink-float method, six mixed-plastic wastes, belonging to the 0.3-0.5 cm size class and including high density polyethylene (HDPE), polypropylene (PP), polyvinylchloride (PVC), polystyrene (PS), polyethylene terephthalate (PET) and acrylonitrile-butadiene-styrene copolymers (ABS) were separated into two groups, i.e., a low density plastic group (HDPE and PP) and a high density plastic group (PET, PVC, PS and ABS) by tap water. Plastic whose density is less than that of the medium solution floats to the surface, while the one whose density is greater than that of the medium solution sinks to the bottom. The experimental results elucidated that complete separation of HDPE from PP was achieved by the three-stage sink-float method with 50% v/v ethyl alcohol. To succeed in the separation of a PS/ABS mixture from a PET/PVC mixture by the three-stage sink-float method, a 30% w/v calcium chloride solution was employed. To further separate post-consumer PET/PVC and PS/ABS based on plastic type, selective flotation was carried out. In order to succeed in selective flotation separation, it is necessary to render hydrophilic the surface of one or more species while the others are kept in a hydrophobic state. In flotation studies, the effects of wetting agent, frother, pH of solution and electrolyte on separation were determined. The selective flotation results showed that when using 500 mg l(-1) calcium lignosulfonate, 0.01 ppm MIBC, and 0.1 mg l(-1) CaCl2 at pH 11, PET could be separated from PVC. To separate ABS from PS, 200 mg l(-1) calcium lignosulfonate and 0.1 mg l(-1) CaCl2 at pH 7 were used as a flotation solution. Wettability of plastic increases when adding CaCl2 and corresponds to a decrease in its contact angles and to a reduction in the recovery of plastic in the floated product.     

Processing and Properties of Mixtures of PHB-V with Post-consumer LDPE

Mixtures of poly-β-(hydroxybutyrate-co-valerate) PHB-V with virgin and post-consumer low density polyethylene (LDPE) were prepared by melt mixing in proportions of 100/0, 90/10, 80/20, 70/30 and 0/100 (wt/wt%). The mixtures were analysed by infrared spectroscopy, differential scanning calorimetry (DSC), dynamic mechanical thermal analysis (DMTA), melting flow index (MFI), tensile tests, scanning electron microscopy (SEM) and biodegradation in simulated soil. The DMTA and DSC curves of post-consumer LDPE suggested that this polymer was a mixture of LDPE and linear low density polyethylene (LLDPE). Virgin and post-consumer LDPE had lower MFI than PHB-V, but the blends showed higher index as the content of LDPE increased. The addition of LDPE reduced the tensile strength and Young’s modulus of the mixtures compared with PHB-V. SEM indicated poor interfacial adhesion between PHB-V and LDPE. PHB-V degraded slow and gradually, while both LDPE showed virtually no degradation under the conditions studied. The biodegradability of the blends depended on their composition and of the type of LDPE. LDPE improved the biodegradability of the mixtures.     

Characterization of Sorghum Bran/Recycled Low Density Polyethylene for the Manufacturing of Polymer Composites

The objective of the study was to investigate the suitability of using sorghum bran in recycled low density polyethylene (R-LDPE) composites manufacturing. In response to the disposal of environmental problematic agricultural and polymer waste, composite sheets using recycled low density polyethylene and sorghum bran of different loadings (5, 10, 15 and 20 wt%) were prepared by melt compounding and compression molding. The effects of sorghum bran loadings on the mechanical, thermal, water absorption, swelling and crystalline properties of the composites were determined. Characterization of composites was carried out using X-ray diffraction (XRD), differential scanning calorimetry (DSC), thermo gravimetric (TGA/DTG) and mechanical analyses. It was found that increasing fiber loadings resulted to increased moduli and tensile strength while hardness was decreased. XRD indicated that fiber addition to R-LDPE did not change characteristic peak position. DSC results showed that the R-LDPE had significantly larger peak heat flow during cooling run than the blank R-LDPE, showing higher crystallization rates for R-LDPE. The results obtained confirmed that sorghum bran particles showed some potential as a good reinforcement in polymer matrix composites and indicate its thermal stability for possibly future composite applications.     

Bamboo–Fiber Filled High Density Polyethylene Composites: Effect of Coupling Treatment and Nanoclay

High density polyethylene (HDPE)/bamboo composites with different nanoclay and maleated polyethylene (MAPE) contents were fabricated by melt compounding. The compounding characteristics, clay dispersion, HDPE crystallization, and mechanical properties of the composites were studied. The equilibrium torque during compounding decreased with use of clay masterbatch and increased with the addition of MAPE. The X-ray diffraction (XRD) data showed that the clay was exfoliated only when 1% clay was added to pure HDPE without MAPE. For HDPE/bamboo systems, MAPE was necessary to achieve clay exfoliation. For pure HDPE system, both dynamic and static bending moduli increased, while impact strength decreased with increased clay loading. For the HDPE/bamboo fiber composites, tensile strength, bending modulus and strength were improved with the use of MAPE. The use of the clay in the system led to reduced mechanical properties. Techniques such as pre-coating fibers with clay–MAPE mixture are needed to enhance the synergetic effect of the clay and bamboo fiber on the composite properties in the future study.     

Is There a Generic Environmental Advantage for Starch–PVOH Biopolymers Over Petrochemical Polymers?

The current study was undertaken to address the general question of whether there is an environmental advantage for renewable, starch?Cpolyvinyl alcohol (PVOH) biopolymer blends over petrochemical polymers. This was addressed using life cycle assessment (LCA) over a set of multiple case studies based on a consistent set of parameters and methodological background. A group of starch?CPVOH blended biopolymers derived from different feedstocks (wheat, potato, maize) were compared with high density polyethylene (HDPE), low density polyethylene (LDPE) and expanded polystyrene (EPS) in a range of applications. The results suggest that a general environmental advantage does not exist for the starch?CPVOH blended biopolymers over their petrochemical counterparts in all applications and, instead, a case-by-case approach is necessary to evaluate environmental pros and cons, based on specific comparisons. Overall, starch?CPVOH biopolymers were found to offer environmentally superior options to LDPE in thermal packaging applications. However, this was not the case in other applications, where the outcome of comparisons between starch?CPVOH biopolymers and HDPE/EPS varied according to various factors, including the specific end-of-life scenarios and the recycled content of the petrochemical polymers. A hierarchy of critical parameters for LCA-based decision-making concerning starch?CPVOH biopolymers is suggested as a general outcome of this research.     

液相法芒硝制碱中苛化废渣的利用

研究了用液相法芒硝制碱的苛化废渣制取轻质ＣａＣＯ３的工艺及用轻质ＣａＣＯ３填充母料对聚乙烯进行改性。试验结果表明,本研究所制取的轻质ＣａＣＯ３的质量符合ＧＢ４７９４－８４一级品规格,用其制成母料对低密度聚乙烯填充改性,不仅可消除苛化废渣对环境的污染,降低聚乙烯制品的生产成本,而且可在制品的拉伸强度、断裂伸长率和冲击强度降低不多的情况下,提高制品的硬度、弹性模量、热稳定性及耐蠕变性。     

Effect of Lignocellulosic Type on Long-Term Hygroscopic Behavior of Natural Filler/HDPE Composites

Natural filler/high density polyethylene (HDPE) injection-molded composites of flour from different lignocellulosic sources were prepared, and their long-term water absorption and thickness swelling were studied. Filler samples from wheat straw, hybrid Euro-American poplar, and loblolly pine were mixed with the matrix at 35 wt% lignocellulosics content and either zero or 2% maleic anhydride grafted polyethylene (MAPE) as compatibilizer. Results indicated water absorption of all the composites followed the kinetics of a Fickian diffusion process. The water diffusion coefficient of the composites was clearly dependent upon the lignocellulosic type. The wheat straw composites showed the highest and the pine composites exhibited the lowest water absorption coefficients. The highest thickness swelling took place in the wheat straw composites, followed by the poplar and pine composites, respectively. Adding MAPE to the composites decreased the water diffusion coefficient and thickness swelling by improving the adhesion between natural filler and the HDPE.     

Valorization of regenerated LDPE by blending with EPDM in the presence of peroxide

The present work aims to the valorization of regenerated low density polyethylene (LDPE) by blending with small quantities of ethylene-propylene-diene monomer (EPDM). Three types of regenerated LDPE (rLDPE) from different waste sources (greenhouses, milk pouches,...) were characterized in terms of physico-chemical (density, melt flow index, water absorption, melting temperature and structure by Fourier transform infrared (FTIR) spectroscopy) and mechanical properties (tensile properties and hardness). The optimization of the peroxide content required for the crosslinking of the LDPE/EPDM blends was due by measuring torque and tensile strength. Once the peroxide content was optimized, different blends were obtained by varying the EPDM content. Then they were characterized physically (density, water absorption) and mechanically (tensile properties and hardness). Finally, the blends behavior under the conjugated effect of heat and water was determined at 70 °C for 7 days. The obtained results showed that this kind of blending has contributed in improving the performance of regenerated LDPE.     

Effect of High Content of Deinking Paper Sludge (DPS) on the Reinforcement of HDPE

Deinking paper sludge (DPS)/high density polyethylene (HDPE) composites with and without coupling agent (3 % of maleated polyethylene (MAPE)) were manufactured by twin-screw extrusion followed by injection molding with high percentages of DPS (0, 20, 30 and 40 %). The effects of DPS content and MAPE on the mechanical, thermal, and morphological properties of the DPS/HDPE composites were investigated. Increasing DPS content in composites increased the tensile and flexural modulus (E; MOE), tensile and flexural strength (Rm; MOR), while decreased elongation at break and Un-notched impact resistance due to a poor adhesion between the DPS and HDPE. The addition of DPS also improved the thermal stability and increased the composites crystallinity. High content of DPS (40 %) and 3 % MAPE achieved good interfacial adhesion between fibres of DPS and HDPE. Therefore, an increase is observed for Rm, MOR, ductility, and impact toughness.     

Sustainable Use of Coffee Husks For Reinforcing Polyethylene Composites

The utilization of the coffee husk fiber (CHF) from the coffee industry as a reinforcing filler in the preparation of a cost-effective thermoplastic based composite was explored in this study. The chemical composition and thermal properties of the CHF were investigated and compared with those of wood fiber (WF). CHF proved to be mainly composed of cellulose, hemicellulose and lignin, and exhibited similar thermal behavior to WF. High density polyethylene (HDPE) composites with CHF loadings of from 40 to 70% were prepared using melt processing and extrusion. The processing properties, mechanical behavior, water absorption and thermal performance of these composites were investigated. The effect of maleated polyethylene (MAPE) used as a coupling agent on the composite was explored. The experimental results showed that increasing the CHF loading in the HDPE matrix resulted in an increase in the modulus and thermal properties of the composites, but resulted in poor water resistance. The addition of a 4% MAPE significantly improved the interfacial behavior of the hydrophilic lignocellulosic fiber and the hydrophobic polymer matrix.     

Characterization of wood plastic composites made from landfill-derived plastic and sawdust: Volatile compounds and olfactometric analysis

Application of wood plastic composites (WPCs) obtained from recycled materials initially intended for landfill is usually limited by their composition, mainly focused on release of volatile organic compounds (VOCs) which could affect quality or human safety. The study of the VOCs released by a material is a requirement for new composite materials. Characterization and quantification of VOCs of several WPC produced with low density polyethylene (LDPE) and polyethylene/ethylene vinyl acetate (PE/EVA) films and sawdust were carried out, in each stage of production, by solid phase microextraction in headspace mode (HS-SPME) and gas chromatography–mass spectrometry (GC–MS). An odor profile was also obtained by HS-SPME and GC–MS coupled with olfactometry analysis. More than 140 compounds were observed in the raw materials and WPC samples. Some quantified compounds were considered WPC markers such as furfural, 2-methoxyphenol, N-methylphthalimide and 2,4-di-tert-butylphenol. Hexanoic acid, acetic acid, 2-methoxyphenol, acetylfuran, diacetyl, and aldehydes were the most important odorants. None of the VOCs were found to affect human safety for use of the WPC.     

Abiotic Oxidation Studies of Oxo-biodegradable Polyethylene

The best approach to induce oxo-biodegradation in polyethylene is the use of special additives known as pro-oxidants. Pro-oxidants accelerate abiotic oxidation and subsequent polymer chain cleavage rendering the product apparently more susceptible to biodegradation. In this work, the abiotic oxidation is studied to understand how the addition of nanoclay affects the oxidation rate and the degradation mechanism of oxo-biodegradable polyethylene. In order to achieve this, the following materials were used in this study: (1) polyethylene (PE), (2) oxo-biodegradable polyethylene (OPE), (3) polyethylene nanocomposite (PENac), and (4) oxo-biodegradable polyethylene nanocomposite (OPENac). Wide-Angle X-ray scattering (WAXS) and Transmission Electron Microscopy (TEM) studies reveal that grafting in the preparation of composites helps to achieve mixed intercalated/exfoliated morphology in PENac and OPENac. Abiotic oxidation was carried out in an oven for a period of 14 days at 70 °C with air supply. The effect of abiotic oxidation was evaluated by measuring the changes in tensile strength, elongation at break, carbonyl index and molecular weight. Results show that OPE and OPENac are more susceptible to oxidation than PENac. The molecular weight distribution data obtained from GPC reveal that the addition of nanoclay does not alter the oxidation mechanism in OPE significantly.