煤矿瓦斯爆炸阻隔爆技术现状及展望

煤矿主要采用隔爆水棚或岩粉棚来抑制瓦斯爆炸火焰传播,但此类技术仅针对一次性瓦斯爆炸,而缺乏对多次及连续瓦斯爆炸的有效阻隔爆手段。仅注重对燃烧波的淬熄作用,对造成很大破坏的冲击波的衰减效果不足。多孔介质的淬熄火焰和衰减冲击波的效能已得到国内外专家的重视,实验研究了多层丝网和多孔材料如泡沫铝和泡沫陶瓷的阻隔爆效果。泡沫陶瓷作为一种多孔介质,具有开孔率大、耐高温、抗冲击力强的优点。理论分析和实验研究表明,由于壁面的多次撞击效应,多孔介质可以有效地销毁瓦斯燃烧化学反应产生的自由基数量,抑制化学反应的放热,使化学反应不能自持进行,进而淬熄燃烧火焰传播;可以大幅衰减瓦斯爆炸的冲击波强度,起到同时淬熄燃烧火焰和衰减冲击波的作用。多孔介质有望成为煤矿井下一种新型的瓦斯爆炸阻隔爆材料和方法。     

瓦斯煤尘爆炸特性及抑爆方法研究进展

为探究瓦斯煤尘爆炸特性及抑爆机理,本文通过一系列实验,研究瓦斯、煤尘爆炸的速度和温度等特征,提出利用图像相关系数法和辐射测温原理计算火焰传播速度及温度场变化,定量分析影响煤尘爆炸的因素以及产物变化规律,揭示煤尘爆炸的宏微观机制。结果表明:火焰分形维数可以用来反应瓦斯爆炸强度,即当分形维数更接近2.2937时爆炸反应最为强烈,其爆炸过程中自由基最终生成浓度与CH 4初始浓度呈倒U型关系;当量比对煤粉火焰爆炸压力及速度也有一定影响,在最佳当量比的2倍左右时可以达到最大爆炸压力和最大火焰传播速度。另外本文亦采用泡沫陶瓷对瓦斯的多次爆炸和连续爆炸进行抑爆,发现不同厚度和孔隙的泡沫陶瓷具有不同的抑制效果,孔隙较大的泡沫陶瓷对爆炸能量有较好的抑制作用。     

爆炸冲击波及高温耦合引起瓦斯二次爆炸特性研究

在煤矿安全事故中,破坏程度最严重的事故之一就是瓦斯爆炸,而瓦斯爆炸冲击波及火焰锋面可能会二次点爆其他位置积聚瓦斯,加速火焰锋面及冲击波传播,并能产生更高的超压,造成更大的人员伤亡及财产损失。借助详细反应机理GRI Mech 3.0,基于开源化学动力学软件Cantera,研究冲击波强度、瓦斯体积分数和冲击波及高温耦合条件下对瓦斯爆炸特性的影响。结果显示,冲击波诱导瓦斯爆炸中,点火延迟时间随着瓦斯体积分数的增大而出现增大现象,随冲击波强度的增大而降低;同时分析了二氧化碳、一氧化碳和一氧化氮致害物质的浓度随瓦斯体积分数、冲击波强度和冲击波及高温耦合条件下的变化情况。     

高海拔矿井掘进巷道瓦斯爆炸火焰传播规律数值模拟*

为研究高海拔矿井瓦斯爆炸火焰传播规律，运用数值模拟方法，建立矿井掘进巷道瓦斯气体爆炸数学及物理模型，并对海拔高度为0，1 000，2 000，3 000，4 000 m时的爆炸火焰传播速度、温度和冲击波压力进行研究。结果表明:瓦斯浓度和聚集体积量一定的掘进巷道发生瓦斯爆炸时，随着海拔高度的升高，火焰传播速度增大，且海拔每升高1 000 m，瓦斯气体聚集区和非聚集区的平均火焰传播速度分别增大4.7%和1.9%，掘进巷道内同一位置受到的瓦斯爆炸火焰最高冲击波压力随着海拔高度增加而显著降低，且呈二次函数关系，达到最大冲击波压力和最高火焰温度的时间缩短，最高爆炸火焰温度受海拔高度的影响较小。     

障碍物对瓦斯爆炸冲击波影响研究

为研究障碍物对瓦斯爆炸冲击波传播规律的影响,利用水平管道式气体——粉尘爆炸实验装置,测试并分析障碍物数量、尺寸和壁面粗糙程度对瓦斯爆炸冲击波超压、冲击波传播规律的影响。结果表明:障碍物对瓦斯爆炸过程中冲击波传播规律具有重要影响。障碍物存在时,改变了爆炸冲击波的传播规律,提高了冲击波超压的最大峰值压力,且随着障碍物数量和尺寸的增加,这种激励作用越明显。随着壁面粗糙程度的增大,瓦斯爆炸冲击波超压明显增大。研究结果对井下巷道瓦斯爆炸冲击波的防治具有一定的指导意义。     

不同含水率煤尘在瓦斯爆炸诱导下爆炸传播规律研究

为了探究不同含水率煤尘在瓦斯爆炸诱导下的爆炸传播规律,利用自行搭建的直管瓦斯爆炸诱导煤尘二次爆炸实验系统,从冲击波压力和火焰传播速度2个方面,研究了不同含水率沉积煤尘在瓦斯爆炸诱导下的爆炸传播规律和原因。研究结果表明:当煤尘含水率小于40%时,管道内沉积煤尘会在瓦斯爆炸诱导下产生二次爆炸,同时沉积煤尘总量一定时,沉积煤尘二次爆炸产生的冲击波超压峰值和火焰传播速度随着煤尘含水率的增加先增大后减小;当沉积煤尘含水率为20% 时,煤尘二次爆炸产生的冲击波超压峰值、火焰传播速度峰值达到最大值,分别为1.657 MPa和468.060 m/s;当沉积煤尘含水率大于40%时,沉积煤尘无法产生二次爆炸,此时爆炸产生的威力小于单一瓦斯爆炸,火焰传播速度衰减较无煤尘的瓦斯爆炸更快,沉积煤尘起到抑制瓦斯爆炸传播的作用。研究结果可以为防治煤尘二次爆炸提供理论依据。     

可燃气体爆炸破坏效应的试验研究

借助高速摄像机及ProAnalyst软件,研究可燃气体体积分数和障碍物对可燃气体爆炸破坏力的影响。测定不同体积分数下的甲烷-空气预混气体爆炸冲击波超压,和爆炸火焰波在有无乒乓球方向传播的平均速度。试验结果表明:超压和平均速度均随着甲烷体积分数的增加呈现先增大后减小的变化趋势,其最大值均出现在甲烷体积分数为10%～11%之间;同一体积分数下的甲烷-空气预混气体爆炸火焰波在有乒乓球方向传播的平均速度比没有乒乓球方向传播的平均速度大。根据试验结果,推导出可燃气体爆炸冲击波超压和爆炸火焰波传播平均速度与可燃气体体积分数之间的函数关系,并得出障碍物对爆炸火焰波传播的加速作用随着体积分数的增加呈现先加强后减弱的变化趋势。     

Effects of premixed methane concentration on distribution of flame region and hazard effects in a tube and a tunnel gas explosion

Study of flame distribution laws and the hazard effects in a tunnel gas explosion accident is of great importance for safety issue. However, it has not yet been fully explored. The object of present work is mainly to study the effects of premixed gas concentration on the distribution law of the flame region and the hazard effects involving methane-air explosion in a tube and a tunnel based on experimental and numerical results. The experiments were conducted in a tube with one end closed and the other open. The tube was partially filled with premixed methane-air mixture with six different premixed methane concentrations. Major simulation works were performed in a full-scale tunnel with a length of 1000 m. The first 56 m of the tunnel were occupied by methane–air mixture. Results show that the flame region is always longer than the original gas region in any case. Concentration has significant effects on the flame region distribution and the explosion behaviors. In the tube, peak overpressures and maximum rates of overpressure rise (dp/dt)_max for mixtures with lower and higher concentrations are great lower than that for mixtures close to stoichiometric concentration. Due to the gas diffusion effect, not the stoichiometric mixture but the mixture with a slightly higher concentration of 11% gets the highest peak overpressure and the shock wave speed along the tube. In the full-scale tunnel, for fuel lean and stoichiometric mixture, the maximum peak combustion rates is achieved before arriving at the boundary of the original methane accumulation region, while for fuel rich mixture, the maximum value appears beyond the region. It is also found that the flame region for the case of stoichiometric mixture is the shortest as 72 m since the higher explosion intensity shortens the gas diffusion time. The case for concentration of 13% can reach up to a longest value of 128 m for longer diffusion time and the abundant fuel. The “serious injury and death” zone caused by shock wave may reach up to 3–8 times of the length of the original methane occupied region, which is the widest damage region.     

Coupling effects of the explosion shock wave and heat radiation on the dynamic response of a fixed-roof tank

The occurrence of leakage in large tank farms or oil deposits can lead to fire or explosion accidents. Coupling effects of fire and explosion loadings can cause considerably more damage to adjacent tanks or buildings than either loading individually does. In this study, the combined loadings of the explosion shock wave and heat radiation from a pool fire on a neighboring empty fixed-roof tank were numerically investigated. The effects of the explosion shock wave intensity and relative height of the explosion center [the ratio of the height of the explosion center to the height of the tank (h_r)] were analyzed. The results indicate that tanks damaged by explosion shock waves have decreased fire resistance and critical buckling temperature. Moreover, the thermal buckling deformation of the predamaged tank largely depends on the explosion shock wave. With an increase in the explosion shock wave intensity or a decrease in h_r, the explosion shock wave has greater influence on the fire resistance of the tank, and the critical buckling temperature decreases. This paper can provide an understanding of the dynamics of a tank under explosion shock wave loading, and of the critical failure criterion and failure modes of a target tank under the coupled loading of the explosion shock wave and an adjacent pool fire.     

大尺寸通风管网中障碍物对瓦斯爆炸冲击波传播特性影响的数值模拟

为了研究大尺寸通风管网中的瓦斯爆炸传播规律,采用数值模拟方法,针对具有不同障碍物数量的大尺寸通风管网模型,利用Fluent分析管网中各个监测点的超压变化曲线以及障碍物附近的速度矢量图,分析爆炸冲击波传播规律。研究结果表明:初期瓦斯爆炸后,障碍物的存在改变了通风管网内未燃瓦斯的积聚区域;高温和高压发生耦合作用,在氧气相对充足的进气管道中形成二次爆炸;障碍物与火焰波以及管网自身结构变化等多种因素形成复合作用,改变了通风管网内瓦斯爆炸冲击波的传播路径和叠加区域的位置;无障碍物时高压区域出现在进气管道中,有障碍物时高压区域出现在中部直管与斜管的交汇处附近,且数值相对较大。     

Experimental study on the feasibility of explosion suppression by vacuum chambers

In view of the invalidity of suppression and isolation apparatus for gas explosion, a closed vacuum chamber structure for explosion suppression with a fragile plane was designed on the base of the suction of vacuum. Using methane as combustible gas, a series of experiments on gas explosion were carried out to check the feasibility of the vacuum chamber suppressing explosion by changing methane concentration and geometric structure of the vacuum chamber. When the vacuum chamber was not connected to the tunnel, detonation would happen in the tunnel at methane volume fraction from 9.3% to 11.5%, with flame propagation velocity exceeding 2000 m/s, maximum peak value overpressure reaching 0.7 MPa, and specific impulse of shock wave running up to 20 kPa s. When the vacuum chamber with 5/34 of the tunnel volume was connected to the flank of the tunnel, gas explosion of the same concentration would greatly weaken with flame propagation velocity declining to about 200 m/s, the quenching distance decreasing to 3/4 of the tunnel length, maximum peak value overpressure running down to 0.1-0.15 MPa and specific impulse of shock wave below 0.9 kPa s. The closer the position accessed to the ignition end, the greater explosion intensity weakened. There was no significant difference between larger section and smaller vacuum chambers in degree of maximum peak value overpressure and specific impulse declining, except that quenching fire effect of the former was superior to the latter. The distance of fire quenching could be improved by increasing the number of the vacuum chambers.     

小型管道中瓦斯爆炸火焰传播特性的实验研究

自行设计了内径88mm、壁厚6mm、总长1600mm、点火孔20mm的小型瓦斯爆炸实验管道,结构简单、操作方便,具有可观察性。采用高速摄录分析系统,对不同浓度瓦斯爆炸初期火焰传播特性进行了实验研究。结果表明:瓦斯爆炸初始阶段,火源引爆瓦斯到形成明显的、大强度的火焰传播的时间约为10~30ms;随着瓦斯浓度增大,爆炸感应期逐渐变短;瓦斯爆炸的火焰传播有一个突变过程,瓦斯浓度越大,达到突变的时间越短;当燃烧波在开始移动到5~10倍巷道宽度距离后,便开始明显加速,达到爆燃;当瓦斯爆炸火焰冲出管道时,爆炸火焰速度又一次加快。实验结果验证了该实验台研究瓦斯爆炸是可行的。     

多孔材料对管道内甲烷-空气预混火焰传播的影响

为研究多孔材料对封闭管道内甲烷-空气预混气体火焰传播的影响,设计加工了横截面积为80 mm×80 mm的方形试验管道,运用自发光拍摄技术和动态压力传感器对甲烷-空气预混火焰在该管道内传播过程中形状变化和压力特性进行了实验研究。结果表明,在管道尾部放置3种不同材质的多孔材料时,其对爆炸压力均有一定的抑制作用,聚氨酯泡沫对管道内压力的衰减效果优于聚苯乙烯泡沫和自制泡沫材料。对压力曲线进行一次求导,得出了压力变化速率,结果与空管道实验相比,在放置多孔材料的管道内压力降低的速率更快,时间更短。     

气体密度和初压对炸药爆炸压力衰减的影响*

为研究气体密度和初压对爆炸压力的影响,以球形装药为例,在LS-DYNA中模拟不同气体密度、环境初压和真空度条件的TNT炸药爆炸,分析空气冲击波的形成过程和衰减规律。研究结果表明:在爆炸初期冲击波的波阵面位于爆炸产物边界,产物压力与冲击波压力存在强耦合作用;随着爆炸产物自身压力下降,其膨胀速度减慢,冲击波开始与爆炸产物分离,当产物中心压力下降为环境初压时,冲击波与爆炸产物彻底分离,其后以空气冲击波的形式独立传播。降低气体密度可以通过抑制冲击波形成,大幅降低爆炸压力;减小环境初压则通过加快冲击波的衰减速度,也可以在一定程度上降低爆炸压力。相较于单独改变密度和压力,提高真空度对冲击波压力的减小效果更好;近真空环境下无法形成空气冲击波,爆炸压力衰减速度快。     

对称障碍物条件下瓦斯爆炸火焰与压力波耦合作用研究

为了研究对称障碍物条件下瓦斯爆炸压力波与火焰传播的耦合作用,在150 mm×150 mm×1 700 mm的有机玻璃瓦斯爆炸管道中,距离点火端不同距离安装0.5阻塞率的对称障碍物,进行8.5%甲烷体积分数的爆炸试验,采集瓦斯爆炸的超压信号并同步拍摄火焰传播图像。结果表明:火焰穿越板式对称障碍物的过程经历了火焰加速、火焰降速到火焰再加速的过程,火焰降速的时间仅为5 ms。距离点火焰源不同长度的对称障碍物在火焰加速过程中的作用存在明显差异,近点火源的障碍物作用主要为诱导湍流,远离点火源的障碍物作用主要为湍流增强。     

管道燃气爆炸特性实验研究

管道是化工及油气储运系统的重要组成部分,却时常受燃烧爆炸事故的威胁,因此对管道中燃气燃烧爆炸特性与规律的研究就十分必要。以甲烷作为研究对象,采用压力传感器以及火焰传感器等对水平封闭管道内甲烷-空气预混燃烧爆炸进行了实验研究,通过大量实验来研究可燃气体爆炸压力与火焰及其传播变化规律。根据实验结果将超压以及气体燃烧的变化情况,对前驱冲击波与火焰面的相对时间及相对位置关系进行了分析。结果显示,管道中会产生前驱压力波,并超前火焰阵面甲烷气体在管道传播过程中,出现冲击波反压射、波叠加及反冲现象,压力的持续时间较火焰光信号持续时间长。所做的工作为油气受限空间中燃气燃烧爆炸特性与规律的进一步研究及工业防爆抑爆技术及工艺的实施、系统设计以及关键参数计算提供了理论依据。     

瓦斯爆炸火焰波在分叉管路中的传播规律

笔者在研究分叉管路中瓦斯爆炸火焰波传播特征的基础上,分析了管路分叉对瓦斯爆炸过程中火焰传播规律的重要影响。研究结果表明,管道分叉时,管道分叉处为一扰动源,诱导附加湍流,气流湍流度增大,使瓦斯爆炸过程中火焰的传播速度迅速提高,分叉管路支管中火焰在前端是增大的,然后迅速减小;而分叉管直管端口封闭反射对直管管段火焰传播影响很小(端口距各测点较远),火焰在分叉管路直管管段范围是加速的。因此,在矿井开拓中,应尽可能减少不必要的巷道分叉。在巷道分叉处采取保护措施,减少爆炸造成的损失。研究结果对指导现场如何防治瓦斯爆炸,减轻瓦斯爆炸的威力具有重要作用。     

Influence of laneway support spacing on methane/air explosion shock wave

A laneway support system provides an available way to solve problems related to ground movements in underground coal mines, but also poses another potential hazard. Once a methane/air explosion occurs in a laneway, inappropriate design parameters of the support system, especially the support spacing, likely have a negative influence on explosion disaster effects. The commercial software package AutoReaGas, a computational fluid dynamics code suitable for gas explosions, was used to carry out the numerical investigation for the methane/air explosion and blast process in a straight laneway with different support spacing. The validity of the numerical method was verified by the methane/air explosion experiment in a steel tube. Laneway supports can promote the development of turbulence and explosion, and also inhibit the propagation of flame and shock wave. For the design parameters in actual laneway projects, the fluid dynamic drag due to the laneway support plays a predominant role in a methane/air explosion. There is an uneven distribution of the peak overpressure on the same cross section in the laneway, and the largest overpressure is near the laneway walls. Different support spacing can cause obvious differences for the distributions of the shock wave overpressure and impulse. Under comparable conditions, the greater destructive effects of explosion shock wave are seen for the laneway support system with larger spacing. The results presented in this work provide a theoretical basis for the optimized design of the support system in coal laneways and the related safety assessments.     

缝洞型管道瓦斯爆炸特性数值模拟研究

为探究采空区遗煤、松散破碎岩块对瓦斯爆炸的影响，建立缝洞型管道模型，采用数值模拟与理论分析结合方法研究采空区内缝洞型管道内瓦斯爆炸的传播规律及管道长径比对瓦斯爆炸过程中速度与冲击波的影响。研究结果表明:在缝洞型结构内，随着火焰沿管道向前传播，各监测点速度逐渐变大、压力先增加后降低，而压力上升速率则表现出不规则的变化；缝洞结构加剧了火焰燃烧的剧烈程度，提高了管道内各监测点的温度峰值；在缝洞型管道内随长径比r增加，各监测点最大压力峰值以及速度大小依次降低。     

泡沫镍对甲烷-空气预混气体爆燃超压影响的研究

为了有效抑制气体爆炸时产生的冲击波强度,设计加工了内部截面为110 mm×80 mm,长500 mm的爆炸实验管道,利用高频动态压力传感器,对比研究了泡沫镍在管道内的安放位置对甲烷-空气预混气体爆炸的影响。结果表明:当把泡沫镍铺设在管道中间位置时其对爆炸超压的抑制效果最好,其次是放置在管道的尾部,效果最差的是将多孔材料放置在管道的前部。