Assessment of arsenic immobilization in synthetically prepared cemented paste backfill specimens

Mine tailings coming from the exploitation of sulphide and/or gold deposits can contain significant amounts of arsenic (As), highly soluble in conditions of weathering. Open mine voids backfilling techniques are now widely practiced by modern mining companies to manage the tailings. The most common one is called cemented paste backfill (CPB), and consists of tailings mixed with low amounts of hydraulic binders (3-5%) and a high proportion of water (typically 25%). The CPB is transported through a pipe network, to be placed in the mine openings. CPB provides storage benefits and underground support during mining operations. Moreover, this technique could also enhance contaminant stabilization, by fixing the contaminants in the binder matrix. CPB composites artificially spiked with As were synthesized in laboratory, using two types of hydraulic binders: a Portland cement, and a mix of fly ash and Portland cement. After curing duration of 66 days, the CPB samples were subjected to several leaching tests in various experimental conditions in order to better understand and then predict the As geochemical behaviour within CPBs. The assessment of the As release indicates that this element is better stabilized in Portland cement-based matrices rather than fly ash-based matrices. The As mobility differs in these two matrices, mainly because of the different As-bearing minerals formed during hydration processes. However, the total As depletion does not exceed 5% at the end of the most aggressive leaching test, indicating that As is well immobilized in the two types of CPB.     

Study on the damage statistical strength criterion of backfill with crack under thermo-mechanical coupling

ABSTRACT

Aiming at backfill with crack under the thermo-mechanical (TM) coupling, the concepts of crack macro-damage, loading meso-damage, thermal meso-damage, and total damage of backfill were proposed. Based on the statistical damage theory, considering the coupling effects of temperature, load and initial crack, a damage evolution model of backfill with crack under TM coupling effects was established. Based on this, the strength criterion of backfill with crack considering the effects of thermal and mechanical coupling was constructed by multivariate function full differential method. The research shows that: (1) The theoretical curves of damage evolution model and strength criterion of backfill with crack under TM coupling are in good agreement with the test curves, which verifies the rationality of the model. (2) The initial thermal damage decreases first and then increases with increasing temperature, reaches a minimum value at 40°C, and generally shows a “V” -shaped distribution law. The coupling effect of temperature and crack aggravates the total damage of the backfill. (3) The strength criterion can reflect the relationship between the stress and strain of each limit state and the parameters of backfill with crack under different temperature conditions and can provide a certain reference for the evaluation of the stability of backfill with geological defects such as joints and crack in deep high temperature mines.     

Soft subgrades’ stabilization by using various fly ashes

This publication presents the results of research involving different types of self-cementing fly ashes (without any other activators) for the stabilization of four different types of soft subgrades from various road sites in Wisconsin, USA. The strength approaches were applied to estimate the optimum mixture design and to determine the thickness of the stabilized layer. The stabilized soil samples were prepared by mixing fly ash at different contents at varying water contents. The performance of fly ash stabilized subbase depends both on the specific source of fly ash and the engineering properties of soils. It is suggested that the performance analysis of fly ash should be based upon the laboratory tests such as index properties, compaction, unconfined compressive strength and CBR tests of a specific site. This is suggested rather than using the study of the physical properties and chemical composition of fly ash and soil. As disclosed in the literature, the strength gain due to stabilization depends mainly upon three factors; ash content, molding water content and compaction delay. The samples were subjected to unconfined compression strength and California bearing ratio (CBR) tests after 7 days curing time to develop water content–strength relationship. To evaluate the impact of compaction delay that commonly occurs in the field during construction, the sets of samples were compacted 2 h later after mixing with water. The unconfined compression strength and CBR tests were performed and used to determine the thickness of the stabilized layer in pavement design. All of these factors were taken into account throughout this research.     

The leaching characteristics of selenium from coal fly ashes

The leaching characteristics of selenium from several bituminous and subbituminous coal fly ashes under different pH conditions were investigated using batch methods. Results indicated that pH had a significant effect on selenium leaching from bituminous coal ash. The minimum selenium leaching occurred in the pH range between 3 and 4, while the maximum selenium leaching occurred at pH 12. The release of selenium from subbituminous coal ashes was very low for the entire experimental pH range, possibly due to the high content of calcium which can form hydration or precipitation products as a sink for selenium. The adsorption results for different selenium species indicated that Se(VI) was hardly adsorbable on either bituminous coal ashes or subbituminous coal ashes at any pH. However, Se(IV) was highly adsorbed by bituminous coal ashes under acidic pH conditions and was mostly removed by subbituminous coal ashes across the entire pH range. This result suggests that the majority of selenium released from the tested fly ashes was Se(IV). A speciation-based model was developed to simulate the adsorption of Se(IV) on bituminous coal fly ash, and the pH-independent adsorption constants of HSeO3* and SeO3 2* were determined. The modeling approach is useful for understanding and predicting the release process of selenium from fly ash.     

Reclamation and revegetation of fly ash disposal sites - Challenges and research needs

Coal-fired power generation is a principal energy source throughout the world. Approximately, 70-75% of coal combustion residues are fly ash and its utilization worldwide is only slightly above 30%. The remainder is disposed of in landfills and fly ash basins. It is desirable to revegetate these sites for aesthetic purposes, to stabilize the surface ash against wind and water erosion and to reduce the quantity of water leaching through the deposit. Limitations to plant establishment and growth in fly ash can include a high pH (and consequent deficiencies of Fe, Mn, Cu, Zn and P), high soluble salts, toxic levels of elements such as B, pozzalanic properties of ash resulting in cemented/compacted layers and lack of microbial activity. An integrated organic/biotechnological approach to revegetation seems appropriate and should be investigated further. This would include incorporation of organic matter into the surface layer of ash, mycorrhizal inoculation of establishing vegetation and use of inoculated legumes to add N. Leaching losses from ash disposal sites are likely to be site-specific but a sparse number of studies have revealed enriched concentrations of elements such as Ca, Fe, Cd, Pb, and Sb in surrounding groundwater. This aspect deserves further study particularly in the longer-term. In addition, during weathering of the ash and deposition of organic matter during plant growth, a soil will form with properties vastly different to that of the parent ash. In turn, this will influence the effect that the disposal site has on the surrounding environment. Nevertheless, the effects of ash weathering and organic matter accumulation over time on the chemical, physical and biological properties of the developing ash-derived soil are not well understood and require further study.     

Activated fly ash/slag blended cement

This paper presents the results of the preparation of an ecological cementing material from granulated blast-furnace slag (GBFS) and Class C fly ash (CCFA). The desulphurization gypsum, calcined at 600–800 °C for 0.5–1.5 h, works as the main ingredient of the activator in the cementing material. The optimized formulation of the cementing material was obtained with the aid of factorial design method: slag, 70%; CCFA, 18%; activator, 12%. The “partial super-fine grinding process” was adopted to improve the performance, i.e., 85% of the mixture is ground to Blaine fineness of 3500 cm²/g, 15% further ground to around 5000 cm²/g. The compressive strength of 28 days of the cement mortar is up to 49 MPa and flexural strength 8.4 MPa. The hydration products, investigated by SEM and X-ray diffraction, are mainly ettringite and C–S–H gel.     

Utilization of washed MSWI fly ash as partial cement substitute with the addition of dithiocarbamic chelate

The management of the big amount of fly ash as hazardous waste from the municipal solid waste incinerator (MSWI) has encountered many problems in China. In this study, a feasibility research on MSWI fly ash utilization as partial cement substitute in cement mortars was therefore carried out. MSWI fly ash was subjected to washing process to reduce its chlorine content (from 10.16% to 1.28%). Consequently, it was used in cement mortars. Ten percent and 20% replacement of cement by washed ash showed acceptable strength properties. In TCLP and 180-day monolithic tests, the mortars with washed ash presented a little stronger heavy metal leachability, but this fell to the blank level (mortar without washed ash) with the addition of 0.25% chelate. Therefore, this method is proposed as an environment-friendly technology to achieve a satisfactory solution for MSWI fly ash management.     

Characterisation of an unprocessed landfill ash for application in concrete

An investigation was carried out to establish the physical, mechanical and durability characteristics of an unprocessed pulverised fuel ash (PFA) from a former landfill site at the Power Station Hill near Church Village, South Wales, United Kingdom. This was aimed at establishing the suitability of the ash in the construction of the Church Village Bypass (embankment and pavement) and also in concrete to be used in the construction of the proposed highway.Concrete made using binder blends using various levels of PFA as replacement to Portland cement (PC) were subjected to compressive strength tests to establish performance. The concrete was also subjected to sodium sulphate attack by soaking concrete specimens in sulphate solution to establish performance in a sulphatic environment. Strength development up to 365 days for the concrete made with PC–PFA blends as binders (PC–PFA concrete), and 180 days for the PC–PFA paste, is reported.The binary PC–PFA concrete did not show good early strength development, but tended to improve at longer curing periods. The low early strength observed means that PC–PFA concrete can be used for low to medium strength applications for example blinding, low-strength foundations, crash barriers, noise reduction barriers, cycle paths, footpaths and material for pipe bedding.     

Impact of Coal Ash from Electric Power Production on Changes in Water Quality1

ABSTRACT: Since 1972 the use of coal in the U.S. has increased much more rapidly than predicted, with much of this increased use by electric power generating plants. Residue after combustion consists primarily of inorganic materials, with the majority of chemical elements concentrated in fly ash as is sulfate. The concentration of sulfate in this ash fraction most affects the chemical and physical state of other elements when fly ash comes in contact with water by lowering the pH. In a properly constructed and operated ash settling basin, however, major water quality parameters of effluent may be improved as compared to source water. It is necessary, however, to consider the solubility or deposition in sediment of potentially toxic chemical elements from fly ash as these may affect reuse of this water, or as they may impact other parts of the aquatic environment.     

A study of the extraction of vanadium and nickel in oil-fired fly ash

Annual production of oil-fired fly ash in Taiwan is approximately 43 000 tons, of this approximately 13 000 tons is electrostatically precipitated, the rest is cyclonically collected. Structurewise, both consist of porous unburned carbon, vanadium and nickel oxide, and water-soluble sulfate. Electrostatically precipitated fly ash contains large amounts of ammonium sulfate. If these ashes are not properly disposed of, they become environmental problems, such as dusting, leakage of acid liquids, and pollution with heavy metals. This paper discusses the experimental extraction of vanadium and nickel from oil-fired fly ash. The results indicated that leaching of oil-fired fly ash in 0.5 N of sulfuric acid led to an extraction of 65% vanadium, 60% nickel, and 42% iron, along with an increase in the concentration of sulfuric acid. When leached in 2 N sodium hydroxide solution, the extraction of vanadium was 80%, and the extraction of nickel was negligible. If leached in an ammonia water, the extraction of nickel increased, along with an increase in the concentration of ammonia in water. When leached with 4 N ammonia water, the extraction of nickel was 60%, the extraction of vanadium was less than that obtainable from leaching in sulfuric acid solution or in sodium hydroxide solution. If electrostatically precipitated fly ash was leached in a solution of 0.25 N ammonia water and 2 N ammonium sulfate, it would yield an extraction of 60% nickel and 8% vanadium—leading to a selective extraction of nickel. This study has established an extraction flowsheet in which fly ash was first leached in an ammoniacal solution containing ammonium sulfate to recover nickel. The leached residues were then leached in an alkaline solution to recover vanadium.     

Field investigation of high-volume fly ash pavement concrete

Field investigation of high-volume fly ash (HVFA) concrete in pavement construction was carried out. Test results performed on cores drilled from pavement after 270 days of concrete age showed that use of HVFA results in production of pavement concrete with improvements in: strength; moisture barrier qualities; and abrasive resistance characteristics. These improvements are brought about by the pozzolanic reaction of fly ash with the hydrates of cement that favorably changes the microstructure and interfacial transition zone in the resulting concrete.Use of high volume of fly ash in pavement concrete as partial replacement for cement is estimated to produce major energy and environmental gains and is a practice that is aimed at producing durable and sustainable concrete-based infrastructure. The use of HVFA concrete can significantly economize the construction of concrete pavements and improve the service life of transportation infrastructure.     

Characterization of MSWI fly ash through mineralogy and water extraction

This paper investigates the mineralogical characteristics of fresh, aged and hot water extracted MSWI fly ash for providing the baseline information of minerals stability which controls the released heavy metals into the environment. Quantitative determination of bulk phase abundance in the fresh fly ash by the XRD Rietveld refinement method provided composition levels for amorphous and crystalline phases such as potassium tetrachlorozincate (K₂ZnCl₄), gehlenite, halite, quartz, anhydrite, and feldspar. The minerals association in the fly ash is clearly unstable and subject to mineralogical reactions. The phases of K₂ZnCl₄, halite and anhydrite in the fresh fly ash were involved in hydration and dissolution/precipitation processes to form new minerals such as the Zn-bearing mineral gordaite, syngenite, gypsum and hydrocalumite. The solubility-controlling phases and extractability of heavy metals were examined in a Soxhlet hot water-extractor. Here the soluble salts were simply removed from fly ash while Ca-, Al-, Si- and SO₄²⁻-bearing hydrate minerals were precipitated from the extraction solution. Furthermore, a low release of heavy metals Zn, Pb and Cd in hot water was noticed, indicating a strong retention of the trace metals in the mineral phases remaining in the insoluble fly ash residues.     

Use of ready-mixed concrete plant sludge water in concrete containing an additive or admixture

In this study, we investigated the feasibility of using sludge water from a ready-mixed concrete plant as mixing water in concrete containing either fly ash as an additive or a superplasticizer admixture based on sulfonated naphthalene-formaldehyde condensates (SNF). The chemical and physical properties of the sludge water and the dry sludge were investigated. Cement pastes were mixed using sludge water containing various levels of total solids content (0.5, 2.5, 5, 7.5, 10, 12.5, and 15%) in order to determine the optimum content in the sludge water. Increasing the total solids content beyond 5–6% tended to reduce the compressive strength and shorten the setting time. Concrete mixes were then prepared using sludge water containing 5–6% total solids content. The concrete samples were evaluated with regard to water required, setting time, slump, compressive strength, permeability, and resistance to acid attack. The use of sludge water in the concrete mix tended to reduce the effect of both fly ash and superplasticizer. Sludge water with a total solids content of less than 6% is suitable for use in the production of concrete with acceptable strength and durability.     

Treatment of drainage water with industrial by-products to prevent phosphorus loss from tile-drained land

Tile drained land with phosphorus (P)-rich topsoil is prone to P loss, which can impair surface water quality via eutrophication. We used by-products from steel and energy industries to mitigate P loss from tile drains. For each by-product, P sorption maximum (P(max)) and strength (k) were determined, while a fluvarium trial assessed P uptake with flow rate. Although two ash materials (fly ash and bottom ash) had high P(max) and k values, heavy metal concentrations negated their use in the field. The fluvarium experiment determined that P uptake with by-products was best at low flow, but decreased at higher flow in proportion to k. A mixture of melter slag (<10 mm) and basic slag (high P(max), 7250 mg kg(-1); and k, 0.508 L mg P(-1)) was installed as backfill in eight drains on a dairy farm. Four drains with greywacke as backfill were constructed for controls. The site (10 ha) had P-rich topsoil (Olsen P of 64 mg kg(-1)) and yielded a mean dissolved reactive P (DRP) and total P (TP) concentration from greywacke backfilled drains of 0.33 and 1.20 mg L(-1), respectively. In contrast, slag backfilled drains had DRP and TP concentrations of 0.09 and 0.36 mg L(-1), respectively. Loads of DRP and TP in greywacke drains (0.45 and 1.92, respectively) were significantly greater (P < 0.05) than those from slag drains (0.18 and 0.85, respectively). Data from a farm where melter slag was used as a backfill suggested that slag would have a life expectancy of about 25 yr. Thus, backfilling tile drains with melter slag and a small proportion of basic slag is recommended as an effective means of decreasing P loss from high P soils.     

The reuse of municipal solid waste incinerator fly ash slag as a cement substitute

The results of the treatment of fly ash from a municipal solid waste incinerator (MSWI) by melting are described, and the safety and the effectiveness of using the slag produced by this melting treatment are studied. The properties of the MSWI fly ash slag were analyzed, to evaluate the feasibility of its reuse as a substitute for part of the cement required in mortar preparation. This MSWI fly ash slag was found to be comprised mainly of SiO₂ and CaO, which can be substituted for up to 20% of the cement content in mortar, without sacrificing the quality of the resultant concrete. In fact, the concrete thus produced has greater compressive strength, 10% higher than that without the substitution. The setting time of the fresh mortar becomes lengthens as increasing amounts of cement are replaced; while the spread flow value increases with the increasing percentage of cement substitution. X-ray diffraction analysis reveals that when the W/C=0.38 and the curing AGE=28 days, the crystal patterns in the mortar samples, prepared with different amounts of cement having been replaced by MSWI fly ash slag are similar. According to the results of the toxic characteristic leaching procedure analysis, MSWI fly ash slag should be classified as general non-hazardous industrial waste, that meets the effluent standard. Therefore, the reuse of MSWI fly ash slag is feasible, and will not result in pollution due to the leaching of heavy metals.     

Utilization of municipal solid waste (MSW) ash in cement and mortar

Solid waste management is gaining significant importance with the ever-increasing quantities of waste materials generated these days. With increased environmental awareness and its potential hazardous effects, recycling/utilization of these materials have become an attractive alternative to disposal. Some of these waste and hazardous materials could possible be used in cement-based materials. One of such waste is municipal solid waste. Ash is obtained after incineration of MSW.This paper presents comprehensive details of the physical, chemical, and mineralogical composition, elemental analysis of ash obtained from MSW. It also covers the effect of MSW ash on the hydration characteristics, setting times, compressive strength, sulfate resistance and mass loss of cement and mortar. It also deals with the leachate analysis of MSW ash.     

Increasing bioavailability of phosphorus from fly ash through vermicomposting

Due to the environmental problems created by large-scale fly ash generation throughout the world, efforts are being made to recycle these materials. An important component of the recycling effort is using fly ash to improve low-fertility soils. Because availability of many nutrients is very low in fly ash, available ranges of such nutrients must be improved to increase the effectiveness of fly ash as a soil amendment. In the present study, we assessed the possibility of increasing P bioavailability in fly ash through vermicomposting in a yard experiment. Fly ash was mixed with organic matter in the form of cow (Bos taurus) dung at 1:3, 1:1, and 3:1 ratios and incubated with and without epigeic earthworm (Eisenia fetida) for 50 d. The concentration of phosphate-solubilizing bacteria (PSB) was found to increase many fold in the earthworm-treated series of fly ash and organic matter combinations compared with the series without earthworm. This helped to transform considerable amounts of insoluble P from fly ash into more soluble forms and thus resulted in increased bioavailability of the nutrients in the vermicomposted series. Among different combinations of fly ash and organic matter, P availability in fly ash due to vermicomposting was significantly higher in the 1:1 fly ash to cow dung treatment compared with the other treatments.     

湿法预处理对垃圾焚烧飞灰中重金属的形态及风险影响研究

以某典型城市生活垃圾焚烧飞灰为研究对象,采用X射线荧光光谱仪（XRF）、X射线衍射仪（XRD）和电感耦合等离子体光谱仪（ICP）测定了焚烧飞灰的主要成分、矿物学组成和重金属含量,探讨了湿法预处理工艺对飞灰的化学组成、矿物学形态、化学形态及风险水平的影响.结果表明,飞灰的主要化学组成为O、Ca、Cl、Na、K等,占飞灰总质量的93.54％,其次含有0.04％ ～0.68％的Zn、Pb、Cu、Cr等微量重金属元素;经过湿法预处理,飞灰中可溶性氯盐具有较好的去除效果,且几乎所有重金属元素的不稳定形态（弱酸提取态和可还原态）比例都有一定程度的减少,有效降低了重金属的毒性、生物有效性及环境风险水平.本研究有助于降低焚烧飞灰的环境风险和探寻其资源化的有效途径.     

Growth and elemental accumulation by canola on soil amended with coal fly ash

To explore the agronomic potential of an Australian coal fly ash, we conducted two glasshouse experiments in which we measured chlorophyll fluorescence, CO2 assimilation (A), transpiration, stomatal conductance, biomass accumulation, seed yield, and elemental uptake for canola (Brassica napus) grown on soil amended with an alkaline fly ash. In Experiment 1, application of up to 25 Mg/ha of fly ash increased A and plant weight early in the season before flowering and seed yield by up to 21%. However, at larger rates of ash application A, plant growth, chlorophyll concentration, and yield were all reduced. Increases in early vigor and seed yield were associated with enhanced uptake of phosphorus (P) by the plants treated with fly ash. Fly ash application did not influence accumulation of B, Cu, Mo, or Zn in the stems at any stage of plant growth or in the seed at harvest, except Mo concentration, which was elevated in the seed. Accumulation of these elements was mostly in the leaves, where concentrations of Cu and Mo increased with any amount of ash applied while that of B occurred only with ash applied at 625 Mg/ha. In Experiment 2, fly ash applied at 500 Mg/ha and mixed into the whole 30 cm soil core was detrimental to growth and yield of canola, compared with restricting mixing to 5 or 15 cm depth. In contrast, application of ash at 250 Mg/ha with increasing depth of mixing increased A and seed yield. We concluded that fly ash applied at not more than 25 Mg/ha and mixed into the top 10 to 15 cm of soil is sufficient to obtain yield benefits.     

Using Fly Ash as a Marker to Quantify Culturally‐Accelerated Sediment Accumulation in Playa Wetlands

Wetlands in the Rainwater Basin in Nebraska are vulnerable to sediment accumulation from the surrounding watershed. Sediment accumulation has a negative impact on wetland quality by decreasing the depth and volume of water stored, and the plant community species composition and density growing in the wetland. The objective of this study was to determine the amount of sediment that has accumulated in five selected wetlands in the Rainwater Basin in Nebraska. Soil cores were taken at five or six locations along transects across each wetland. This study used the fly ash, which is generated by coal‐burning locomotives that were present generally in the late 1800s and early 1900s, as a marker to quantify the sediment deposition rates. The cores were divided into 5 cm sections and the soils were analyzed using a fly ash extraction and identification technique. Results indicate that the average depth of sediment ranged from 23.00 to 38.00 cm. The annual average depth of sediment accumulation ranged from 0.18 cm/yr to 0.29 cm/yr. The annual sediment accumulation rate from both wind erosion and water erosion in these five sampling wetlands was between 1.946 and 3.225 kg/m²/yr. The results of this research can be used to develop restoration plans for wetlands. The fly ash testing technology can also be applied to other areas with the railroads across the United States.