A study of the extraction of vanadium and nickel in oil-fired fly ash

Annual production of oil-fired fly ash in Taiwan is approximately 43 000 tons, of this approximately 13 000 tons is electrostatically precipitated, the rest is cyclonically collected. Structurewise, both consist of porous unburned carbon, vanadium and nickel oxide, and water-soluble sulfate. Electrostatically precipitated fly ash contains large amounts of ammonium sulfate. If these ashes are not properly disposed of, they become environmental problems, such as dusting, leakage of acid liquids, and pollution with heavy metals. This paper discusses the experimental extraction of vanadium and nickel from oil-fired fly ash. The results indicated that leaching of oil-fired fly ash in 0.5 N of sulfuric acid led to an extraction of 65% vanadium, 60% nickel, and 42% iron, along with an increase in the concentration of sulfuric acid. When leached in 2 N sodium hydroxide solution, the extraction of vanadium was 80%, and the extraction of nickel was negligible. If leached in an ammonia water, the extraction of nickel increased, along with an increase in the concentration of ammonia in water. When leached with 4 N ammonia water, the extraction of nickel was 60%, the extraction of vanadium was less than that obtainable from leaching in sulfuric acid solution or in sodium hydroxide solution. If electrostatically precipitated fly ash was leached in a solution of 0.25 N ammonia water and 2 N ammonium sulfate, it would yield an extraction of 60% nickel and 8% vanadium—leading to a selective extraction of nickel. This study has established an extraction flowsheet in which fly ash was first leached in an ammoniacal solution containing ammonium sulfate to recover nickel. The leached residues were then leached in an alkaline solution to recover vanadium.     

TROPHIC LEVEL ACCUMULATION OF HEAVY METALS IN A COAL ASH BASIN DRAINAGE SYSTEM1

ABSTRACT: The uptake of ten chemical elements was measured in water, sediment, fly ash, and the major biotic components of an ash basin drainage system. The biota tested represent several trophic levels observed in the settling basin and receiving swamp of the system. Concentrations were measured by neutron activation (NAA) in the major biotic groups including aquatic bacteria, algae, macrophytes, midges, dragonflies, crayfish, tadpoles, and fish. Only three elements (Cu, Zn, Cd) were more highly concentrated in water from a nearby unpolluted stream than in the fly ash effluent. Sediment concentrations of all elements were highest in the ash drainage system with Al and Fe being consistently highest. Among the biota, Hydrodictyon sp. and Lemna perpusilla had the highest concentrations of Al and Fe while other macrophytes were the major accumulators of Mn and Ba. Invertebrates generally concentrated high amounts of Cu and Zn although Cd and Hg were accumulated most by crayfish. Selenium was selectively concentrated by bacteria, crayfish (Procambarus sp.) and mosquitofish (Gambusia afflnis). Consequences of elemental concentrations in sediment and in specific trophic level groups are discussed.     

Study on assessment of slope stability and mixed disposal of overburden in voids of Singrauli Coalfield

The mining industry can be considered the backbone of the Indian economy as well as facilitating the power that drives most of the other industries in the company. The overburden and waste rocks produced during coal mining are major concerns in regard to the amount of land that is required for their disposal, as well as the stability of dumps for these materials, which are of increasing height. Land reclamation issues are also a concern. In this work the adverse impacts caused by the dumping of overburden on land and acidic mine water on water bodies is discussed. Remote sensing tools were used along with the laboratory experimentation to assess the various impacts. This study also shows that silt released from waste dumps, can affected the angle of repose of the overburden dump slope. The angle of repose of the overburden materials varies with particle size composition. Thus, use of in‐pit crushers in large opencast mining operations can effectively reduce the area locked under the waste dumps. The acid neutralization potential of fly ash and overburden for the treatment of acid water was tested in the laboratory by using fly ash and waste rock materials on acidic coalfield water. The results are encouraging, and fly ash may prove to be a good acid neutralizer when used in conjunction of coal overburden material.     

粉煤灰在重金属废水处理中的应用

粉煤灰是一种可再资源化的工业固体废弃物。利用粉煤灰对重金属废水进行处理可谓是一种以废治废、变废为宝、实现废物综合利用的有效途径。综述了粉煤灰吸附法在重金属废水处理中的国内外研究现状,展望了该方法的应用前景。     

Reclamation and revegetation of fly ash disposal sites - Challenges and research needs

Coal-fired power generation is a principal energy source throughout the world. Approximately, 70-75% of coal combustion residues are fly ash and its utilization worldwide is only slightly above 30%. The remainder is disposed of in landfills and fly ash basins. It is desirable to revegetate these sites for aesthetic purposes, to stabilize the surface ash against wind and water erosion and to reduce the quantity of water leaching through the deposit. Limitations to plant establishment and growth in fly ash can include a high pH (and consequent deficiencies of Fe, Mn, Cu, Zn and P), high soluble salts, toxic levels of elements such as B, pozzalanic properties of ash resulting in cemented/compacted layers and lack of microbial activity. An integrated organic/biotechnological approach to revegetation seems appropriate and should be investigated further. This would include incorporation of organic matter into the surface layer of ash, mycorrhizal inoculation of establishing vegetation and use of inoculated legumes to add N. Leaching losses from ash disposal sites are likely to be site-specific but a sparse number of studies have revealed enriched concentrations of elements such as Ca, Fe, Cd, Pb, and Sb in surrounding groundwater. This aspect deserves further study particularly in the longer-term. In addition, during weathering of the ash and deposition of organic matter during plant growth, a soil will form with properties vastly different to that of the parent ash. In turn, this will influence the effect that the disposal site has on the surrounding environment. Nevertheless, the effects of ash weathering and organic matter accumulation over time on the chemical, physical and biological properties of the developing ash-derived soil are not well understood and require further study.     

垃圾焚烧飞灰处置与资源化利用研究进展

随着生活垃圾焚烧处理方式的不断推广,焚烧飞灰的产生量也不断增加。按照我国固体废物分类方法,焚烧飞灰属于危险废物,必须进一步处置才能进入填埋场或资源化利用。本文分析了飞灰物理化学特性,论述了常规处置技术（水泥固化、化学药剂稳定化、酸溶剂提取和熔融固化等）存在的问题。将原始飞灰直接应用于水泥、混凝土或路基材料,飞灰中高含量的重金属和盐类会产生新的环境问题。飞灰水洗可以高效去除其中的可溶性盐类,水洗飞灰在焙烧后重金属的浸出浓度远低于原始飞灰烧结后的相应浓度,飞灰水洗-焙烧技术具有很好的应用前景。     

Soft subgrades’ stabilization by using various fly ashes

This publication presents the results of research involving different types of self-cementing fly ashes (without any other activators) for the stabilization of four different types of soft subgrades from various road sites in Wisconsin, USA. The strength approaches were applied to estimate the optimum mixture design and to determine the thickness of the stabilized layer. The stabilized soil samples were prepared by mixing fly ash at different contents at varying water contents. The performance of fly ash stabilized subbase depends both on the specific source of fly ash and the engineering properties of soils. It is suggested that the performance analysis of fly ash should be based upon the laboratory tests such as index properties, compaction, unconfined compressive strength and CBR tests of a specific site. This is suggested rather than using the study of the physical properties and chemical composition of fly ash and soil. As disclosed in the literature, the strength gain due to stabilization depends mainly upon three factors; ash content, molding water content and compaction delay. The samples were subjected to unconfined compression strength and California bearing ratio (CBR) tests after 7 days curing time to develop water content–strength relationship. To evaluate the impact of compaction delay that commonly occurs in the field during construction, the sets of samples were compacted 2 h later after mixing with water. The unconfined compression strength and CBR tests were performed and used to determine the thickness of the stabilized layer in pavement design. All of these factors were taken into account throughout this research.     

PHOSPHATE IN WATERS: II. PLANT AVAILABILITY OF LIGNITE FLY ASH EXTRACTED FORMS IN GREENHOUSE TRIALS1

ABSTRACT: Orthophosphate P was removed from municipal waste water, lake waters, and P-spiked solutions by contact with fly ash from lignite burning electric power generating plants. The recovered ash was increased in total P content 3-fold, and Bray No. 1 soluble P, 9-fold. Phosphorus enriched ash so prepared was used in greenhouse trials with sand or soil as the major substrate material. Recovery of added P by barley plants ranged from 3 to 26 percent in the sand cultures and from 2 to 17 percent for soil cultures. Phosphorus contained in normal ash was partially available to barley under the conditions of these experiments. High B and the pozzolanic effect induced by ash reduced plant growth significantly.     

Characterization of MSWI fly ash through mineralogy and water extraction

This paper investigates the mineralogical characteristics of fresh, aged and hot water extracted MSWI fly ash for providing the baseline information of minerals stability which controls the released heavy metals into the environment. Quantitative determination of bulk phase abundance in the fresh fly ash by the XRD Rietveld refinement method provided composition levels for amorphous and crystalline phases such as potassium tetrachlorozincate (K₂ZnCl₄), gehlenite, halite, quartz, anhydrite, and feldspar. The minerals association in the fly ash is clearly unstable and subject to mineralogical reactions. The phases of K₂ZnCl₄, halite and anhydrite in the fresh fly ash were involved in hydration and dissolution/precipitation processes to form new minerals such as the Zn-bearing mineral gordaite, syngenite, gypsum and hydrocalumite. The solubility-controlling phases and extractability of heavy metals were examined in a Soxhlet hot water-extractor. Here the soluble salts were simply removed from fly ash while Ca-, Al-, Si- and SO₄²⁻-bearing hydrate minerals were precipitated from the extraction solution. Furthermore, a low release of heavy metals Zn, Pb and Cd in hot water was noticed, indicating a strong retention of the trace metals in the mineral phases remaining in the insoluble fly ash residues.     

Use of ready-mixed concrete plant sludge water in concrete containing an additive or admixture

In this study, we investigated the feasibility of using sludge water from a ready-mixed concrete plant as mixing water in concrete containing either fly ash as an additive or a superplasticizer admixture based on sulfonated naphthalene-formaldehyde condensates (SNF). The chemical and physical properties of the sludge water and the dry sludge were investigated. Cement pastes were mixed using sludge water containing various levels of total solids content (0.5, 2.5, 5, 7.5, 10, 12.5, and 15%) in order to determine the optimum content in the sludge water. Increasing the total solids content beyond 5–6% tended to reduce the compressive strength and shorten the setting time. Concrete mixes were then prepared using sludge water containing 5–6% total solids content. The concrete samples were evaluated with regard to water required, setting time, slump, compressive strength, permeability, and resistance to acid attack. The use of sludge water in the concrete mix tended to reduce the effect of both fly ash and superplasticizer. Sludge water with a total solids content of less than 6% is suitable for use in the production of concrete with acceptable strength and durability.     

Properties of several fly ash materials in relation to use as soil amendments

Fly ash samples from five power stations in Western Australia and Queensland, and two soils used for horticulture in Western Australia, were evaluated for a series of physical and chemical properties. Soils were comprised primarily of coarse sand-sized particles, whereas most of the fly ashes were primarily fine sand- and silt-sized particles. Hydraulic conductivities in the fly ashes were 105- to 248-fold slower than in the soils. The water-holding capacities of fly ashes at "field capacity" were three times higher than those of the soils. Extractable P in the fly ashes (except Tarong and Callide) were 20- to 88-fold higher than in the soils. The pH showed considerable variation among the different sources of fly ash, with samples from Muja being the most acidic (pH = 3.8; 1:5 in CaCl2 extract) and from Gladstone the most alkaline (pH = 9.9). The toxicity characteristic leaching procedure (TCLP) values indicate that the potential for release of trace elements from the fly ashes was well below regulatory levels. When applied at sufficient rates (e.g., to achieve 10% w/w in surface layers) to sandy soils, fly ash altered texture and increased water-holding capacity. Depending on the source of fly ash used, such amendments could also provide P and aid nutrient retention by increasing the phosphorus retention index (PRI) and/or cation exchange capacity (CEC). The considerable variability in physical and chemical properties among the fly ash samples evaluated in the present study supports the notion that field trials are essential to the future development of soil amendment strategies making use of any particular source of fly ash.     

湿法预处理对垃圾焚烧飞灰中重金属的形态及风险影响研究

以某典型城市生活垃圾焚烧飞灰为研究对象,采用X射线荧光光谱仪（XRF）、X射线衍射仪（XRD）和电感耦合等离子体光谱仪（ICP）测定了焚烧飞灰的主要成分、矿物学组成和重金属含量,探讨了湿法预处理工艺对飞灰的化学组成、矿物学形态、化学形态及风险水平的影响.结果表明,飞灰的主要化学组成为O、Ca、Cl、Na、K等,占飞灰总质量的93.54％,其次含有0.04％ ～0.68％的Zn、Pb、Cu、Cr等微量重金属元素;经过湿法预处理,飞灰中可溶性氯盐具有较好的去除效果,且几乎所有重金属元素的不稳定形态（弱酸提取态和可还原态）比例都有一定程度的减少,有效降低了重金属的毒性、生物有效性及环境风险水平.本研究有助于降低焚烧飞灰的环境风险和探寻其资源化的有效途径.     

我国南方某城市垃圾焚烧飞灰特性及固化/稳定化处置实验

我国南方某城市主要采用焚烧法处理生活垃圾,已建7个焚烧厂日产生飞灰量为101.62 t/d。文章分析了各个垃圾焚烧厂飞灰的化学组成和重金属浸出毒性,其主要成分为CaO、SiO2、MgO、Al2O3、Fe2O3、Na2O、SO3和Cl,所有焚烧飞灰都有至少一种重金属浸出浓度超标,属于危险废物。在飞灰处置出路亟待解决的背景下,实验探讨了飞灰稳定化工艺,结果表明10%的水泥添加量可以使飞灰中超标重金属(Cd、Pb和Zn)的浸出浓度满足危险废物鉴别浓度限值和安全填埋场入场浓度限值。同时,通过人体健康风险评价分析了飞灰豁免管理的可行性,并对近期和远期该城市焚烧厂飞灰的处理处置及管理提出建议。     

Experimental study on the effect of fly ash content in cemented paste backfill on its anti-sulfate erosion

ABSTRACT

In order to study the effect of fly ash content in cemented paste backfill (CPB) on its anti-sulfate erosion, the apparent phenomenon, strength development, and hydration products change the law of CPB with different fly ash content under long-term soaking of 5% sodium sulfate solution were studied by the macrotest and microanalysis, in addition, the mechanism of CPB anti-sulfate attack was analyzed by combining with a scanning electron microscope (SEM). The results indicated that the effect of sulfate environment on the strength of fly ash cemented paste backfill (FCPB) was mainly determined by the hydration products in the FCPB at different soaking times. In the early soaking stage, the formation of ettringite (AFt) in FCPB could improve its compactness, which was conducive to improving the strength of FCPB. In the late soaking stage, there were ettringite-type erosion damage and gypsum erosion-type damage internal of the FCPB with low content fly ash, resulting in microfracture, cracking of the FCPB, and reducing the strength. CPB with an appropriate content of fly ash could improve the internal structure of the FCPB to achieve the purpose of anti-sulfate erosion.     

Using Fly Ash as a Marker to Quantify Culturally‐Accelerated Sediment Accumulation in Playa Wetlands

Wetlands in the Rainwater Basin in Nebraska are vulnerable to sediment accumulation from the surrounding watershed. Sediment accumulation has a negative impact on wetland quality by decreasing the depth and volume of water stored, and the plant community species composition and density growing in the wetland. The objective of this study was to determine the amount of sediment that has accumulated in five selected wetlands in the Rainwater Basin in Nebraska. Soil cores were taken at five or six locations along transects across each wetland. This study used the fly ash, which is generated by coal‐burning locomotives that were present generally in the late 1800s and early 1900s, as a marker to quantify the sediment deposition rates. The cores were divided into 5 cm sections and the soils were analyzed using a fly ash extraction and identification technique. Results indicate that the average depth of sediment ranged from 23.00 to 38.00 cm. The annual average depth of sediment accumulation ranged from 0.18 cm/yr to 0.29 cm/yr. The annual sediment accumulation rate from both wind erosion and water erosion in these five sampling wetlands was between 1.946 and 3.225 kg/m²/yr. The results of this research can be used to develop restoration plans for wetlands. The fly ash testing technology can also be applied to other areas with the railroads across the United States.     

大庆石油管理局粉煤灰综合利用现状及前景

简要介绍了目前国内外粉煤灰利用的情况,分析了大庆石油管理局粉煤灰利用范围,主要包括筑路、生产水泥、加工切块、陶粒和步踏砖等,粉煤灰的综合利用率在70%以上。通过调查粉煤灰综合利用情况,对制作水泥和制作步踏砖存在的问题提出了解决办法。针对大庆油田的实际情况,在借鉴国内外其他方法和技术的基础上,提出了综合利用粉煤灰的其他建议,例如用于固井作业的水泥浆体系,生产铝盐,用于填埋固体废物等。     

An appraisal of the potential use of fly ash for reclaiming coal mine spoil

Growing dependence on coal-fired power plants for electrical generation in many countries presents ongoing environmental challenges. Burning pulverized coal in thermal power plants (TPPs) generates large amounts of fly ash (FA) that must be disposed of or otherwise handled, in an environmentally-sound manner. A possible option for dealing with fly ash is to use it as an amendment for mine spoil or other damaged soil. It has been demonstrated through studies in India and other countries that FA alone or in combination with organic or inorganic materials can be used in a productive manner for reclamation of mine spoil. The characteristics of FA, including silt-sized particles, lighter materials with low bulk density (BD), higher water holding capacity, favorable pH and significant concentrations of many essential plant nutrients, make it a potentially favorable amendment for mine spoil reclamation. Studies have indicated that the application of FA has improved the physical, chemical and biological qualities of soil to which it is applied. The release of trace metals and soluble salts from FA could be a major limitation to its application. This is particularly true of fresh, un-weathered FA or acidic FA, although perhaps not a concern for weathered/pond ash or alkaline FA. Some potential contaminants, especially metals and other salt ions, could be immobilized and rendered biologically inert by the addition of certain inorganic and organic amendments. However, in view of the variability in the characteristics of FAs that are associated with location, feed coal, combustion conditions and other factors, the suitability of a particular FA for a specific soil/mine spoil needs to be critically evaluated before it is applied in order to maximize favorable results and eliminate unexpected consequences. FA generated in India tends to be mostly alkaline, with lower levels of trace elements than are often found in FAs from other countries. The concentrations of potential chemical stressors, predominantly metals, in Indian FAs are often less than established or proposed permissible limits and are thus better suited for soil application. A major logistic limitation to the use of FA could be the cost involved in transport of ash from production to utilization sites.     

Management of Fly Ash Through Vermicomposting: A Rational Approach

Fly ash is a by‐product of coal combustion in thermal power plants. Its generation poses several environmental problems, the most important ones being its capacity for causing pollution and the need for large storage areas to keep it out of the environment. Fly ash management remains a major concern in the 21st century; however, despite these challenges, the material has great potential for beneficial use in agriculture due to its efficacy in modifying and improving soil health and improving crop performance. Vermicomposting is an excellent technique for reducing the toxic heavy metals in fly ash through the introduction of earthworms. The activities of several earthworm species minimize the solubility of heavy metals and increase the bioavailability of major nutrient elements such as phosphorous (P) and nitrogen (N). This article provides a comprehensive review of the scope and benefits of vermiremediating fly ash, demonstrating the abilities of different species of earthworms to accumulate heavy metals and increase the availability of plant nutrients. On the basis of a literature survey, the authors have concluded that adopting vermicomposting technology promises increased, effective fly ash utilization for agricultural benefits.     

Utilization of washed MSWI fly ash as partial cement substitute with the addition of dithiocarbamic chelate

The management of the big amount of fly ash as hazardous waste from the municipal solid waste incinerator (MSWI) has encountered many problems in China. In this study, a feasibility research on MSWI fly ash utilization as partial cement substitute in cement mortars was therefore carried out. MSWI fly ash was subjected to washing process to reduce its chlorine content (from 10.16% to 1.28%). Consequently, it was used in cement mortars. Ten percent and 20% replacement of cement by washed ash showed acceptable strength properties. In TCLP and 180-day monolithic tests, the mortars with washed ash presented a little stronger heavy metal leachability, but this fell to the blank level (mortar without washed ash) with the addition of 0.25% chelate. Therefore, this method is proposed as an environment-friendly technology to achieve a satisfactory solution for MSWI fly ash management.     

FACTORS INFLUENCING ACUTE TOXICfrY OF COAL ASH TO RAINBOW TROUT (SALMO GAIRDNERI) AND BLUEGILL SUNFISH (LEPOMIS MACROCHIRUS)1

ABSTRACT: The potentially toxic components in coal ash (ash particles, heavy metals) were evaluated in laboratory static, acute (96 hr) bioassays, both separately and in various combinations with extreme pH (5.0 and 8.5), using rainbow trout (Salmo gairdneri) and bluegifi sunfish (Lepomis macrochirus). Ash particle morphology and metal distribution anlaysis, using electron microscopy and surface-subsurface analysis by ion microscopy, showed that metals could be either clumped or evenly distributed on the surface of fly ash. Surface enrichment on fly ash particles from electrostatic precipitators, as measured by ion microscopy, was found for cadmium, copper, chromium, nickel, lead, mercury, titanium, arsenic, and selenium. Bottom (heavy) ash was not acutely toxic to either fish species at concentrations of up to 1500 mg/l total suspended solids (TSS) at pH 5.0, 7.5, or 8.5. Fly ash particles were not acutely toxic to blue-gill at levels up to 1360 mg/l TSS. Rainbow trout were highly sensitive to fly ash (25 to 60 percent mortality) at concentrations of 4.3 to 20.5 mg/I TSS when dissolved metal availability was high but were not sensitive at higher particulate concentrations (58 to 638 mg/I TSS) when dissolved metals were low. When metals were acid-leached from fly ash prior to testing, no rainbow trout mortality occurred at TSS concentrations of up to 2,350 mg/l TSS. When the percent of dissolved metal was high (e.g., 50–90 percent of the total), fish mortality was increased. Rainbow trout were nearly two orders of magnitude more sensitive than bluegill when subjected to a blend of cadmium, chromium, copper, nickel, lead, and zinc. The two species were similar in their acute sensitivity to acidic pH at levels at or below 4.0 and alkaline pH of 9.1. If the pH of coal ash effluent is contained within the range 6.0 to 9.0, acute toxicity to fish can be attributed to trace element availability from fly ash but not heavy ash. Control of holding pond and effluent pH and maximizing pond residence time are important strategies for minimizing effects of ash pond discharges on fish.