Comparative mesophilic and thermophilic anaerobic digestion of palm oil mill effluent using upflow anaerobic sludge blanket

The effects of organic loading rate and operating temperature on the microbial diversity and performances of upflow anaerobic sludge blanket (UASB) reactors treating palm oil mill effluent (POME) were investigated. The following two UASB reactors were run in parallel for comparison: (1) under a mesophilic condition (37 degrees C) and (2) under a mesophilic condition in transition to a thermophilic condition (57 degrees C). A polymerase chain reaction (PCR)-based denaturing gradient gel electrophoresis (DGGE) analysis showed that the microbial population profiles significantly changed with the organic loading rate (OLR) and the temperature transition from the mesophilic to the thermophilic condition. Significant biomass washout was observed for the mesophilic UASB when operating at a high organic loading rate (OLR) of 9.5 g chemical oxygen demand (COD)/L.d. In contrast, the thermophilic UASB can be operated at this OLR and at a temperature of 57 degrees C with satisfactory COD removal and biogas production. The PCR-based DGGE analysis suggested that the thermophilic temperature of 57 degrees C was suitable for a number of hydrolytic, acidogenic, and acetogenic bacteria.     

外循环式UASB反应器处理槟榔废水

在中温（35±2℃）条件下,利用外循环式UASB反应器处理中高有机浓度的槟榔加工废水,并着重探讨了水力停留时间（HRT）对厌氧消化的影响。研究表明,当反应器稳定运行,水力停留时间为1 d,进水COD浓度5 000 mg/L左右,容积负荷在2.53-5.25 kg COD/（m3·d）时,COD去除率在38%以上,出水COD〈3 000 mg/L,平均产气率为0.41 m3/kg COD;若水力停留时间延长至4 d,容积负荷为1.26-1.30 kg COD/（m3·d）,COD去除率可以达到79%,出水COD〈1 200 mg/L,出水可生化性下降,BOD5/COD平均为0.28,实验取得了良好的处理效果,为利用厌氧技术处理槟榔加工废水提供了设计依据。     

Treatment of carbofuran-bearing synthetic wastewater using UASB process

In the present study, fate of carbofuran in anaerobic environments and the adverse effects of carbofuran on conventional anaerobic systems were evaluated. Carbofuran degradation studies were carried out in batch reactors with varying carbofuran concentrations of 0 to 270.73 mg/L corresponding to a sludge-loading rate (SLR) of 2.12 x 10(-6) to 3.83 x 10(-3) g of carbofuran/g of volatile suspended solids (VSS)/d. Carbofuran concentration was reduced to undetectable levels at the end of 8 and 13 days in the batch reactors operated with a SLR of 2.12 x 10(-6) and 3.33 x 10(-5) g of carbofuran/g of VSS/d, respectively. Performances of two anaerobic reactors i.e. upflow anaerobic sludge blanket (UASB) and modified UASB (with tube settlers) were evaluated in the presence and absence of carbofuran using synthetic wastewater. In the absence of carbofuran, the soluble chemical oxygen demand (COD) removal efficiency in the conventional UASB reactor at 8 h and 6 h hydraulic retention time (HRT) was nearly 88% and 76%, respectively, whereas in modified UASB reactor it was increased to 90% at 8 h HRT and 78% at 6 h HRT. When 28 mg/L (SLR of 1.19 x 10(-2) g of carbofuran/g of VSS/d) of carbofuran was introduced in the reactors, the COD removal efficiency was reduced to 41% and 44% in conventional and modified UASB reactors respectively. However, the reactor could maintain around 80% COD removal efficiency at a carbofuran concentration of 7.84 mg/L (SLR of 3.64 x 10(-3) g of carbofuran/g of VSS/d). The reactor efficiency was also measured in terms of specific acetoclastic methanogenic activity (SMA). The toxic effect of carbofuran was reversible to a certain extent. Carbofuran removal efficiency in the conventional UASB reactor at carbofuran concentrations of 7, 13 and 28 mg/L were 40 +/- 3%, 27 +/- 3%, and 11 +/- 3%, respectively. In modified UASB reactor, carbofuran removal efficiency was almost uniform at 7 and 13 mg/L but it was reduced nearly by 56% at 28 mg/L. The major metabolite of carbofuran i.e. 3-keto carbofuran was found in all the reactors.     

Application of activated sludge model no. 3 for the modeling of organic matter biodegradation at thermophilic temperatures.

The primary aim of our research was to investigate the applicability of activated sludge models (ASM) for aerobic thermophilic processes, especially autothermal thermophilic aerobic digestion (ATAD). The ASM3 model (Gujer et al., 1999) theoretically seems to be the most suitable, because storage plays an important role in a batch-feed cycle system like ATAD. The ASM3 model was extended with an activation step of the thermophilic organisms. This model was calibrated and verified by independent test results, demonstrating its ability to describe the process. The growth (microH = 26.04 day(-1)), storage (k(STO) = 20.39 day(-1)), hydrolysis (kH = 11.15 day(-1)) and decay rates (b 9H,O2) = 1.28 day(-1), b(STO,O2 = 1.10 day-1)) obtained from calibration are significantly higher at 55 degrees C than at mesophilic temperatures, justifying the faster metabolism at higher temperatures. An inert fraction of the biomass (characterized by the model parameter f(i) = 0.4) was found to be significantly greater than in the mesophilic case. This can be attributed to the lower diversity of the thermophilic species and thus to their narrower substrate spectra.     

Kinetics of chemoheterotrophic microbially mediated reduction of ferric EDTA and the nitrosyl adduct of ferrous EDTA for the treatment and regeneration of spent nitric oxide scrubber liquor.

Biomass from a prototype reactor was used to investigate the kinetics of chemoheterotrophic reduction of solutions of ferric ethylenediaminetetraacetic acid (EDTA) and solutions containing the nitrosyl adduct of ferrous EDTA using ethanol as the primary electron donor and carbon source. A series of batch experiments were conducted using biomass extracted from the scrubber solution treatment and regeneration stage of a prototype iron EDTA-based unit process for the absorption of nitric oxide with subsequent biological treatment. Using a linear-sweep voltammetric method for analysis of the ferric EDTA concentration, iron-reducing bacteria were found to behave according to the Monod kinetic model, at initial concentrations up to 2.16 g chemical oxygen demand (COD) as ethanol per liter, with a half-velocity constant of 0.532 g COD as ethanol/L and a maximum specific utilization rate of 0.127 mol/L of ferric ethylenediamine-tetraacetic acid [Fe(III)EDTA]*(g volatile suspended solids [VSS]/L)d(-1). Based on batch analyses, biomass yield and endogenous decay values of iron-reducing bacteria were estimated to be 0.055 g VSS/g COD and 0.017 L/d, respectively. An average of 1.64 times the theoretical (stoichiometric) demand of ethanol was used to complete reduction reactions. Kinetics of the reduction of the nitrosyl adduct of ferrous EDTA are summarized by the following kinetic constants: half-velocity constant (Ks) of 0.39 g COD/L, maximum specific utilization rate (k) of 0.2 mol/L [NO x Fe(II)EDTA(2-)](g VSS/L)d(-1), and inhibition constant (K(I)) of 0.33 g COD/L, as applied to the modified Monod kinetic expression described herein. Based on batch analyses, the biomass yield of nitrosyl-adduct-reducing bacteria was estimated to be 0.259 g VSS/g COD, endogenous decay was experimentally determined to be 0.0569 L/d, and an average of 1.26 times the stoichiometric demand of ethanol was used to complete reduction reactions.     

Microbial activity in a combined UASB-activated sludge reactor system

A combined upflow anaerobic sludge bed-activated sludge (UASB-AS) reactor system with consistently wasting of excess biomass was used to treat suspended-solids pre-settled piggery wastewater (COD=2000 mg l(-1), total Kjeldahl nitrogen TKN=400 mg l(-1), suspended solids=250-400 mg l(-1)). Thus, the activity of nitrogen-related microbial groups in each individual bioreactor was investigated. When the granules retention time (GRT) of 20-50 d in the UASB reactor, the solids retention time (SRT) of 10-25 d in the AS reactor and the recycle-to-influent ratio (Re) of 1 were maintained, the combined system removed 95-97% of chemical oxygen demand (COD), 100% of TKN and 54-55% of total nitrogen (TN). Denitrification and methanogenesis occurred in the UASB reactor so that both biochemical processes contributed to most of the COD removal and, complete nitrification (most of the TKN removal) occurred in the AS reactor. Compact granules with good settling abilities developed in the UASB reactor, and rapid rates of granulation of break-up granules in the UASB reactor were confirmed by experiments. The activity of nitrifiers and denitrifiers (an=0.68-0.87; adn=0.55-0.70) and the calculated specific nitrification and denitrification rates (qn=0.26-0.47 mg NH4+ -N mg VSS(-1)d(-1); qdn=0.046-0.076 mg NOx- -N mg VSS(-1)d(-1)) significantly increased with decreasing SRT and GRT, respectively. Accordingly, the combined UASB-AS reactor system should be regarded a promising alternative for the removal of organic carbon and nitrogen from piggery wastewater.     

UASB启动及不同HRT对老龄垃圾渗滤液处理效果的影响

在UASB反应器中接种好氧污泥培养厌氧颗粒污泥进行启动,研究不同HRT对老龄(13年)垃圾渗滤液对处理效果的影响情况。通过保持进水COD浓度不变、逐步缩短HRT从而提高容积负荷到40 g COD/(L.d)的方法,可以培育出直径为1～3 mm颗粒污泥,最终产气量稳定在100 L/d,甲烷含量在60%～70%之间,COD去除率保持在90%左右,污泥层最底部MLSS为81 g/L。逐步提高HRT依次为6、12、24、48和72 h考察其对处理效果的影响,当HRT为24 h时处理效果最好,COD去除率最高达到35%左右。     

Methane production from the soluble fraction of distillers' dried grains with solubles in anaerobic sequencing batch reactors

Methane production from the soluble fraction of distillers' dried grains with solubles, a co-product of ethanol production, was studied in 2-L anaerobic sequencing batch reactors (ASBRs) under 10 different operating conditions. Methane production and chemical oxygen demand (COD) removal were quantified for a wide range of operating parameters. Chemical oxygen demand removals of 64 to 95% were achieved at organic loading rates ranging from 1.5 to 22.2 g COD/L x d, solids retention times from 8 to 40 days, and food-to-microorganism ratios ranging from 0.4 to 1.9 g COD/g volatile suspended solids (VSS) x d. Biogas methane content varied from 61 to 74%, with 0.29 L CH4 produced/g COD removed. Roughly 56% of the influent COD and 84% of the COD removed in the ASBRs was converted to methane. Microbial yield (Y) and decay (b) constants were determined to be Y = 0.126 g VSS/g COD removed and b = 0.032 day(-1), respectively. Methane produced from co-products can reduce the costs and fossil-fuel consumption of ethanol manufacture.     

Simultaneous nitrification and denitrification of municipal wastewater in aerobic membrane bioreactors.

Simultaneous nitrification-denitrification (SND) of municipal wastewater was investigated in a laboratory-scale membrane bioreactor (MBR) operated at two different hydraulic retention times (HRTs), 0.5 and 1 day, dissolved oxygen 3.0 to 0.5 mg/L, and solids retention time (SRT) between 28 and 120 days. The organic loading rate (OLR) (0.11 to 0.64 kg chemical oxygen demand [COD]/m3/d) and influent soluble COD (SCOD)/ total Kjeldahl nitrogen (TKN) ratio (5 to 19) were varied by the addition of glucose. The ammonia-nitrogen and TKN removals were over 97%, and total nitrogen removal was approximately 89% in the MBR. The maximum specific nitrification rates (98 mg N/d/g VSS) and specific denitrification rates (81 mg N/d/g VSS) occurred at an SCOD/TKN ratio of 9.1. The optimum conditions for maximum total nitrogen removal by SND in a single reactor MBR have been found to be low dissolved oxygen (< 0.6 mg/L) and high OLR (approximately 0.64 kg COD/m3/d) at an HRT of 0.5 day and SRT of approximately 85 days.     

Estimation of the intrinsic maximum substrate utilization rate using batch reactors with denitrifying biofilm: a proposed methodology.

A method for estimation of the maximum substrate utilization rate (q(max)) using batch reactors with denitrification biofilm was introduced and compared with the traditional method of using batch reactors with suspended growth for q(max) estimation. The values of q(max) obtained from the suspended-growth reactors (0.69 to 0.71 g N/g volatile suspended solids [VSS] x d) and from the attached-biomass reactors (0.74 to 0.85 g N/g VSS x d) are similar and within the range of the values reported in the literature (0.23 to 2.88 g N/g VSS x d). Therefore, the intrinsic kinetic parameter, q(max), can be obtained using attached-growth batch reactors, if the effectiveness factor, eta, is approximately equal to 1 and the bulk concentration of the rate-limiting substrate, C, is much higher than the half-velocity constant, K(S). The attached-growth batch reactor method is unique, because the biomass used in the batch tests is the same as that present in the parent reactor under investigation.     

UASB反应器处理链霉素废水启动及运行性能

采用上流式厌氧污泥床(UASB)反应器处理链霉素生产废水,研究了中温条件下反应器启动和稳定运行中废水处理性能及厌氧污泥颗粒化过程。结果表明,通过逐步提高链霉素废水进水比例和负荷,可以实现UASB反应器的启动和稳定运行,并对高浓度链霉素实际废水具有良好的处理性能,COD去除率稳定在80%以上,COD去除负荷达7.2 kg/(m3·d),CH4产生量达到6.2 L/d。UASB反应器启动运行过程中,链霉素废水对污泥活性具有抑制影响,造成短期反应器运行性能明显下降,而后很快恢复。同时高负荷链霉素废水造成甲烷产率降低。污泥性状变化显著,污泥形态逐渐转变为颗粒态,污泥粒径增大,出现大量0.5~1.0 mm颗粒污泥,污泥VSS/SS比值升高,污泥沉降性明显增强,比产甲烷活性显著升高,表明污泥开始实现颗粒化。     

Biological treatment of a synthetic gold milling effluent

This paper reports on biological sludge acclimatisation and the results concerning the removal of free cyanide, thiocyanate and metallocyanides (copper, iron and zinc) from a synthetic gold milling effluent. The experiments were carried out in a continuous bench-scale bioreactor, and the experimental set-up consisted of two identical units, one of which served as control. The acclimatisation of the biomass was based on a stepwise procedure, in which the proportion of synthetic solution in the influent was gradually increased. The reactors were fed with a mixture of synthetic effluent and sewage, and the treatment efficiency was evaluated through the monitoring of the following parameters: chemical oxygen demand (COD), free cyanide, thiocyanate, copper, iron and zinc concentrations. A well adapted microbial consortium was obtained at the end of the acclimatisation period, which was able to remove more than 95% of free cyanide, thiocyanate, copper and zinc, originally found in the influent. These removal efficiencies were obtained when the reactor was operated with a hydraulic retention time (HRT) of about 8 h. The performance results of experiments carried out with lower HRT (5 h) and higher dissolved oxygen (DO) concentration (6.5 mg litre(-1)) are also presented and discussed in this study.     

An anaerobic bioreactor allows the efficient degradation of HCH isomers in soil slurry

The insecticide gamma-hexachlorocyclohexane (gamma-HCH or lindane), which has been extensively used for agricultural and medical purposes, presents high persistence and toxicity to the environment and low solubility. This study intends to assess the efficiency of an anaerobic reactor to degrade HCH isomers contained in soil slurry cultures. This study was developed in two phases: experiments in flasks to optimize the process parameters, and assessment of the slurry process in the anaerobic slurry reactor operated for an approximate period of a year. The influence of different environmental conditions was evaluated: the HCH concentration (25-100 mg HCH kg-1), the type of substrate (volatile fatty acids or starch), the sludge concentration (2-8 g VSS l-1) and the replacement of spiked soil to simulate a fed-batch operation (10-50%). The best results were obtained when the reactor was operated with a sludge concentration of 8 g VSS l-1, starch concentration of 2 g COD l-1 and soil replacements of 10-20%. Under these conditions, alpha- and gamma-HCH were completely degraded after 10d while nearly 90% beta- and delta-HCH were removed only after 50 d. According to the obtained results related to the total degradation of the HCH isomers and the degradation rates, especially high for alpha- and gamma-HCH, the anaerobic slurry reactor appears to be a good alternative for the degradation of the HCH isomers present in polluted soil.     

Performance evaluation of sequencing batch reactor for beverage industrial wastewater treatment

Attempts were made in this study to examine the effectiveness of sequencing batch reactor (SBR) for the treatment of beverage industrial wastewater. The SBR was operated at three different organic loading rates (OLRs): 2, 1.7 and 1.1 kg COD/m3 d. Results of continuous long-term operation showed that by decreasing OLR from 2 to 1.7 kg COD/m3 day, the removal efficiency was increased from 95.5 to 99.3% for COD, from 95.3 to 98.1% for BOD and from 87 to 97.7% for TSS. While further decreasing of the OLR to 1.1 kg COD/m3 day, there is no significant adverse effect on organics removal. Also, residual total nitrogen (TN) concentration decreased by decreasing the OLR. However, increasing the OLRs exerted a slightly negative effect on the removal of total phosphorous. On the other hand, the experimental data indicated that the substrate utilization kinetic followed Monod's kinetics model approximately. The maximum specific substrate utilization rate (micro(max), half velocity coefficient (Ks), growth yield coefficient (Y) and decay coefficient (Kd) were 2.94 d(-1), 15.22 mg/L, 0.2384 g VSS/g COD and 0.2019 h(-1), respectively.     

垂直厌氧折流板反应器处理树脂废水的中试研究

介绍了采用垂直厌氧折流板反应器(VABR)处理离子交换树脂生产废水的中试实验装置以及实验研究过程,并着重分析了COD容积负荷和盐分对COD的去除率及出水VFA的影响,并确定了该废水的厌氧产沼气率。研究结果表明,在中温(37±1℃)环境下,容积负荷在9 kg COD/(m3.d)左右时,HRT为24 h的条件下,VABR对COD的平均去除率保持在70%左右,平均每去除1 kg COD约产生沼气0.44 m3,且运行稳定。     

Retooling the ethanol industry: thermophilic anaerobic digestion of thin stillage for methane production and pollution prevention.

Anaerobic digestion of corn ethanol thin stillage was tested at thermophilic temperature (55 degrees C) with two completely stirred tank reactors. The thin stillage wastestream was organically concentrated with 100 g/L total chemical oxygen demand and 60 g/L volatiles solids and a low pH of approximately 4.0. Steady-state was achieved at 30-, 20-, and 15-day hydraulic retention times (HRTs) and digester failure at a 12-day HRT. Significant reduction of volatile solids was achieved, with a maximum reduction (89.8%) at the 20-day HRT. Methane yield ranged from 0.6 to 0.7 L methane/g volatile solids removed during steady-state operation. Effluent volatile fatty acids below 200 mg/L as acetic acid were achieved at 20- and 30-day HRTs. Ultrasonic pretreatment was used for one digester, although no significant improvement was observed. Ethanol plant natural gas consumption could be reduced 43 to 59% with the methane produced, while saving an estimated $7 to $17 million ($10 million likely) for a facility producing 360 million L ethanol/y.     

内循环厌氧反应器的启动及影响因素

采用内循环(IC)厌氧反应器,以生产淀粉和酒精的混合废水为处理对象,研究了中温条件下IC反应器的启动及影响因素。结果表明:接种厌氧消化污泥进行培养,逐渐提高进水有机负荷,运行105 d后,可实现IC反应器的启动;当进水COD浓度为11 500 mg/L,有机容积负荷为6.13 kg COD/(m3·d),COD去除率能到达95%左右;水力停留时间对启动过程没有影响,而温度和温度波动影响COD去除率;VFA比pH更能准确快速地反眏出反应器内部环境的变化,防止反应器的酸化;反应器内污泥实现颗粒化,并且具有良好的沉降性。     

Response surface optimization of substrates for thermophilic anaerobic codigestion of sewage sludge and food waste

This study investigated the effects of food waste constituents on thermophilic (55 degrees C) anaerobic codigestion of sewage sludge and food waste by using statistical techniques based on biochemical methane potential tests. Various combinations of grain, vegetable, and meat as cosubstrate were tested, and then the data of methane potential (MP), methane production rate (MPR), and first-order kinetic constant of hydrolysis (kH) were collected for further analyses. Response surface methodology by the Box-Behnken design can verify the effects and their interactions of three variables on responses efficiently. MP was mainly affected by grain, whereas MPR and kH were affected by both vegetable and meat. Estimated polynomial regression models can properly explain the variability of experimental data with a high-adjusted R2 of 0.727, 0.836, and 0.915, respectively. By applying a series of optimization techniques, it was possible to find the proper criteria of cosubstrate. The optimal cosubstrate region was suggested based on overlay contours of overall mean responses. With the desirability contour plots, it was found that optimal conditions of cosubstrate for the maximum MPR (56.6 mL of CH4/g of chemical oxygen demand [COD]/day) were 0.71 g of COD/L of grain, 0.18 g of COD/L of vegetable, and 0.38 g of COD/L of meat by the simultaneous consideration of MP, MPR, and kH. Within the range of each factor examined, the corresponding optimal ratio of sewage sludge to cosubstrate was 71:29 as the COD basis. Elaborate discussions could yield practical operational strategies for the enhanced thermophilic anaerobic codigestion of sewage sludge and food waste.     

生产性IC反应器厌氧颗粒污泥的生物学特征

IC反应器以絮状污泥接种用于处理酒糟废水,运行至第180d时分别测定反应器第1、第2反应室颗粒污泥的VSS、产甲烷活性、胞外多聚物和辅酶F420等各项生物学指标。结果表明反应器内颗粒污泥具有较强活性,反应器COD去除率基本稳定在95%以上,出水COD不超过1000mg/L。     

AFB-SBR工艺处理蓝皮制革工业废水

采用厌氧流化床(AFB)-序批式反应器(SBR)工艺处理蓝皮制革工业废水。分别考察了水力停留时间(HRT)、容积负荷对厌氧流化床以及曝气时间、污泥浓度、溶解氧浓度对SBR反应器处理效果的影响。试验结果表明,AFB将实验废水的BOD_5/COD(B/C)值由0.19～0.26提高至0.35～0.42,有效提高了其可生化性;在进水COD浓度为1 700～1 890 mg/L、HRT为1 d、容积负荷为1.792 kg COD/(m~3·d)时,COD去除率达65.2%～68.5%,且具有良好的抗冲击负荷能力。SBR在进水COD浓度为628～712 mg/L、污泥浓度为2.9 g/L、曝气时间为10 h、溶解氧浓度为2 mg/L工况下,COD去除率达87.6%,NH_3-N去除率达93.6%,处理后出水水质符合污水综合排放标准(GB 8978-1996)中的一级标准要求。