Treatability studies on wastewater from textile dyeing factories in Bursa, Turkey

The textile industry is one of the most rapidly developing industries in Turkey. It generates a large amount of wastewater, with corresponding concerns about pollution. The main sources of pollution in wastewater are the dyeing and finishing processes. The dyestuffs and polyvinyl alcohol (PVA) are the main refractory organics of concern in terms of meeting more stringent effluent standards of chemical oxygen demand (COD) and colour. In this study, wastewaters from textile dyeing factories in Bursa were characterised, and physical, chemical and biological treatability studies were carried out. In the physical and chemical studies, 60.80% COD, 80% suspended solids (SS) and 10.92% turbidity removal efficiencies were obtained. In the biological studies, 90% COD and 40% SS removal were obtained. The initial soluble inert COD of wastewater was determined by using comparison methods. The initial inert COD of wastewater and the microbial product concentration were determined as 37 mg/l and 13 mg/l, respectively.     

Application of a constructed wetland for industrial wastewater treatment: a pilot-scale study

The main objective of this study was to examine the efficacy and capacity of using constructed wetlands on industrial pollutant removal. Four parallel pilot-scale modified free water surface (FWS) constructed wetland systems [dimension for each system: 4-m (L)x1-m (W)x1-m (D)] were installed inside an industrial park for conducting the proposed treatability study. The averaged influent contains approximately 170 mg l(-1) chemical oxygen demand (COD), 80 mg l(-1) biochemical oxygen demand (BOD), 90 mg l(-1) suspend solid (SS), and 32 mg l(-1) NH(3)-N. In the plant-selection study, four different wetland plant species including floating plants [Pistia stratiotes L. (P. stratiotes) and Ipomoea aquatica (I. aquatica)] and emergent plants [Phragmites communis L. (P. communis) and Typha orientalis Presl. (T. orientalis)] were evaluated. Results show that only the emergent plant (P. communis) could survive and reproduce with a continuous feed of 0.4m(3)d(-1) of the raw wastewater. Thus, P. communis was used in the subsequent treatment study. Two different control parameters including hydraulic retention time (HRT) (3, 5, and 7d) and media [vesicles ceramic bioballs and small gravels, 1cm in diameter] were examined in the treatment study. Results indicate that the system with a 5-d HRT (feed rate of 0.4m(3)d(-1)) and vesicles ceramic bioballs as the media had the acceptable and optimal pollutant removal efficiency. If operated under conditions of the above parameters, the pilot-plant wetland system can achieve removal of 61% COD, 89% BOD, 81% SS, 35% TP, and 56% NH(3)-N. The treated wastewater meets the current industrial wastewater discharge standards in Taiwan.     

Advanced oxidation treatment of physico-chemically pre-treated olive mill industry effluent

In this study, the applicability of physico-chemical methods was investigated for the pre-treatment of the olive mill effluents prior to the discharge into the common sewerage ending with a municipal wastewater treatment plant. The samples were taken from an olive oil industry operated as three-phase process located in Turkey. Various pre-treatment methods including acid craking, polyelectrolyte and lime additions were applied. Advanced oxidation study using Fenton's process was also investigated following pre-treatment by acid cracking and cationic polyelectrolyte. Acid cracking alone gave satisfactory treatment efficiencies and polyelectrolite additions to the acid-cracked samples enhanced treatment efficiency. Since a complete treatment plant is available at the end of the sewer system, results indicated that the effluents of the investigated industry could be discharged into the municipal sewerage in the case of total chemical oxygen demand (COD(tot)), suspended solid (SS) and volatile suspended solid (VSS) concentrations according to the Turkish Water Pollution Control Regulation after pre-treatment with 5 ppm anionic polyelectrolyte following acid cracking. The minimum COD(tot), SS and VSS removals were observed when raw wastewater was pre-treated with lime and the discharge standards to the municipal sewer system could not be met. Advanced oxidation with Fenton's process was applied after acid cracking and cationic polyelectrolyte treatment in order to investigate further reduction in chemical oxygen demand (COD) concentration for minimizing the influence of this industrial discharge on the existing municipal wastewater treatment plant. Results indicated that COD(tot) removal increased up to 89% from 74% after Fenton's oxidation for the acid cracked samples in which cationic polyelectrolite (10 ppm) was added.     

Characterization and COD fractionation of domestic wastewaters

Results of a comprehensive study are reported for wastewater characterization in relation to modelling and design of biological nutrient removal systems for the Metropolitan Area of Istanbul. Domestic sewage quality was experimentally assessed in terms of major polluting parameters. Size distribution and calculation of significant ratios such as BOD5:COD and COD:N were used to evaluate the merit of candidate physical, chemical and biological treatment alternatives. COD fractionation was effected to assess biological treatability and to yield the necessary process components to the recent modelling approaches.     

Analysis of chemical compositions contributable to chemical oxygen demand (COD) of oilfield produced water

This work was to give a comprehensive estimation for the chemical compositions contributable to COD of the produced water treatment system. For this purpose, the wastewater samples were collected from an onshore wastewater treatment plant. The chemical compositions of the wastewater were investigated, and the COD contributed by each component was estimated. The results showed that the COD levels of O&G and SS presented decreasing trends during the whole process and achieved total removal percentages of 95.1% and 62.3%, respectively. The final COD of organic acids and low-molecular-weight carbonyl compounds were respectively lowered to nearly 64% and 35% of their initial levels, and no regular trends were found for the COD of these chemicals during the whole treatment process. The COD of inorganic components presented minor variations at all sampling spots. The majority of COD was originated from O&G in raw wastewater. The COD contributed by O&G decreased greatly with continuous treatment and finally was lower than 17% of measured COD. At each sampling spot, the ratios of COD contributed by SS did not exceed 7.6% of measured COD. Other measured chemicals, including organic acids, carbonyl compounds, volatile phenols, reductive anions, metals and TDP were not the main sources of COD during the whole treatment process, and the ratio of COD was below 9% at each sampling spot. Most of the soluble components contributable to residual COD were still unknown after biological treatment, and the COD contributed by these components was greater than 57% of measured COD.     

The fate of lindane in the conventional activated sludge treatment process

A pilot-scale treatability study was performed to evaluate the fate of lindane (gamma-hexachlorocyclohexane) in wastewater treatment plants operating in the conventional activated sludge mode. Different types of wastewater (industrial and municipal) spiked with variable lindane concentrations were used at different dosing rates in order to determine distribution and removal under various operational conditions. The major amount (67-91%) of lindane inputs to the treatment process was found to concentrate in primary sludge. A significant linear correlation between the compound's partition coefficient (logKp) and the organic fraction of primary sludge (foc) was found. Sorption on primary sludge solids was concluded to be the major removal mechanism. Only 0.1-2.8% of lindane inputs was concentrated in activated sludge. Lindane losses in primary treatment were low (4-26%). Higher losses (up to 61%) were observed during the biological treatment probably due to biodegradation. These losses were negatively correlated with the inflow rate of lindane into the aeration tank. Activated sludge aged about 23 d presented the maximum loss of lindane. Increased sludge age was associated with increased percentages of lindane in the final effluent.     

Advanced oxidation treatment of physico-chemically pre-treated olive mill industry effluent

In this study, the applicability of physico-chemical methods was investigated for the pre-treatment of the olive mill effluents prior to the discharge into the common sewerage ending with a municipal wastewater treatment plant. The samples were taken from an olive oil industry operated as three-phase process located in Turkey. Various pre-treatment methods including acid craking, polyelectrolyte and lime additions were applied. Advanced oxidation study using Fenton's process was also investigated following pre-treatment by acid cracking and cationic polyelectrolyte. Acid cracking alone gave satisfactory treatment efficiencies and polyelectrolite additions to the acid-cracked samples enhanced treatment efficiency. Since a complete treatment plant is available at the end of the sewer system, results indicated that the effluents of the investigated industry could be discharged into the municipal sewerage in the case of total chemical oxygen demand (COD_tot), suspended solid (SS) and volatile suspended solid (VSS) concentrations according to the Turkish Water Pollution Control Regulation after pre-treatment with 5 ppm anionic polyelectrolyte following acid cracking. The minimum COD_tot, SS and VSS removals were observed when raw wastewater was pre-treated with lime and the discharge standards to the municipal sewer system could not be met. Advanced oxidation with Fenton's process was applied after acid cracking and cationic polyelectrolyte treatment in order to investigate further reduction in chemical oxygen demand (COD) concentration for minimizing the influence of this industrial discharge on the existing municipal wastewater treatment plant. Results indicated that COD_tot removal increased up to 89% from 74% after Fenton's oxidation for the acid cracked samples in which cationic polyelectrolite (10 ppm) was added.     

Industrial wastewater treatment using a bubble photo-Fenton reactor with continuous gas supply

Environmental Science and Pollution Research - The present study assesses the treatability of a real industrial wastewater (WW) with a high organic load (chemical oxygen demand (COD) above 5800...     

Biodegradability oriented treatability studies on high strength segregated wastewater of a woolen textile dyeing plant

Textile dyeing and finishing industry involves considerable amount of water usage as well as polluted and highly colored wastewater discharges. Biological treatability by means of mineralization, nitrification and denitrification of high strength woolen textile dye bathes, first- and second-rinses is presented. COD fractionation study was carried out and kinetic parameters were determined. Biodegradability of organic compounds in highly loaded composite wastewater after segregation and the effluent of applied biological treatment of high strength composite wastewater were measured by determining oxygen consumption rates. The results were used in terms of assessing an alternative method for inert COD fractionation. The study implied that about 80% soluble COD, 50% color and 75% toxicity reduction were possible by single sludge biological processes. Sixteen per cent of total COD was found to be initially inert. Inert fraction was increased to 22% by production of soluble and particulate microbial products through biological treatment.     

微波辅助工艺处理天然气净化废水的应用研究

进行了微波辅助工艺处理天然气净化废水的应用研究,考察了废水色度、COD、SS、含油量和细菌的去除效果以及对废水腐蚀率的降低作用,并进行了同等条件下的常温对照实验。研究结果表明:微波絮凝工艺中絮凝剂PAC和PAM的用量较常温下减少了100 mg/L和5 mg/L,絮凝沉降时间仅为常温絮凝的1/4,最佳微波辐照时间下废水的COD去除率比常温条件下提高4.6%。微波工艺处理后,难降解天然气净化废水的含油量去除率达到了94%、废水中硫酸盐还原菌死亡率达97%以上,废水腐蚀率降为原来的1/7,废水可生化性得到了很大提高,可直接进行好氧生化处理。实验表明,微波辅助工艺对难降解天然气净化废水具有很好的处理应用效果。     

用于高校优质中水原位处理的设备研究

为了提高高校优质中水的处理与回用率,提出了适用于高校优质中水的处理与回用系统,设计了中水原位处理设备,并进行了试验验证.结果表明,沉淀-SOBMR-过滤设备能够实现无动力、自动化运行,尤其适合于盥洗和洗浴废水的处理.沉淀单元对盥洗废水COD和SS去除率分别为23.8%和55.7%;SOBMR单元对盥洗废水COD和SS去除率分别为35.8%和27.9%;过滤单元能有效去除废水中绝大部分SS,且能耐受SS冲击负荷,对废水COD去除率先增后降,受水力负荷的影响,负荷越小,处理效果越好.整个系统出水水质满足杂用水对COD、SS和色度等要求,可用于冲厕和杂用.每套处理装置可节约水资源151.2 m3/a,设备投资回收期为2.01年,具有巨大的经济效益.     

A~2/O-MBR工艺处理印染废水中试研究

将平板微滤膜与A2/O工艺结合构建了A2/O-MBR中试系统,探讨了中试系统处理印染废水的效果及稳定性。结果表明,水解酸化可提高印染废水的可生化性,对COD平均去除率达到了43%。系统处理效果稳定,在最佳工况下COD、NH3-H和TN的去除率分别为88%、98%和80%。     

AOAB工艺处理难降解混合化工污水的挂膜启动

采用AOAB(水解酸化A1+生物接触氧化O+深度水解酸化A2+曝气生物滤池BAF)工艺处理难降解混合化工污水,重点研究工艺挂膜方式和生物膜的驯化。结果表明,采用分段连续式挂膜法进行反应器挂膜,20 d即可完成快速挂膜启动;采用分阶段同步培养驯化法驯化生物膜,30 d内可完成高浓度多组分混合化工污水进水的驯化,最终进水COD 1 456 mg/L,出水COD 324 mg/L,总去除率76.85%,驯化效果显著;整个工艺对COD的降解主要集中在生物接触氧化池和曝气生物滤池,驯化期间生物接触氧化池去除率稳定在40%左右,曝气生物滤池去除率稳定在50%以上。同时,通过对比一段水解酸化和深度水解酸化的VFA(挥发性脂肪酸)产出,表明在高有机负荷进水时,一段水解酸化降解大分子有机物的能力有限,但这些有机物可通过二段水解酸化再次降解,由此体现了AOAB工艺在处理多组分混合型的难降解化工污水的优势。     

工业废水COD剖析分析及其与有机物总量的关系

对钢铁厂、化工厂、制药厂、煤气焦化厂、煤矿废水COD进行了剖析分析,结果表明,废水中SS和可溶性无机物对COD有着重要贡献,不同类型或同一类型的工业废水,两者对COD贡献不同,且差值较大。SS贡献最大和最小者分别为61.1％和12.4％。可溶性无机物最大和最小贡献者分别为28.4％和14.6％。原水澄清或过滤测得COD明显偏低。同时,试验了GC法测得有机物总量与澄清水和原水COD的关系,前者呈相关,r为0.8183(n=7),后者无相关性,r仅为0.379(n=7)。     

Treatment of chemical mechanical polishing wastewater by electrocoagulation: system performances and sludge settling characteristics

Treatment of copper chemical mechanical polishing (CMP) wastewater from a semiconductor plant by electrocoagulation is investigated. The CMP wastewater was characterized by high suspended solids (SS) content, high turbidity (NTU), chemical oxygen demand (COD) concentration up to 500 mgl(-1) and copper concentration up to 100 mgl(-1). In the present study, electrocoagulation was employed to treat the CMP wastewater with an attempt to simultaneously lower its turbidity, copper and COD concentrations. The test results indicated that electrocoagulation with Al/Fe electrode pair was very efficient and able to achieve 99% copper ion and 96.5% turbidity removal in less than 30 min. The COD removal obtained in the treatment was better than 85%, with an effluent COD below 100 mgl(-1). The effluent wastewater was very clear and its quality exceeded the direct discharge standard. In addition, sludge settling velocities after electrocoagulation were measured and the data were employed to verify the empirical sludge settling velocity models. Finally, the sludge settling characteristic data were also utilized to establish the relation between the solids flux (G) and the initial solids concentration.     

无砾石微孔管地下渗滤系统处理生活污水的中试研究

进行了无砾石微孔管地下渗滤系统处理生活污水的中试研究。基于不同土壤、不同管径、不同植物的协同效应,对比研究了不同系统处理污水中有机物、氮、磷和SS的去除效果及其影响因素。结果表明,不同土壤、不同管径及不同植物组成的系统,对生活污水中有机物、氮、磷和SS的去除效果差别较大。中试系统对COD、总磷、氨氮、总氮和SS的最佳去除率分别达到86.13%、90.20%、61.24%、65.49%和97.43%,对应的出水COD、总磷、氨氮、总氮和SS的平均浓度分别为64.29、0.69、22.13、26.19和5.56 mg/L。分析表明,进水SS浓度过高、外界温度下降等共同作用是导致系统对生活污水中NH4+-N和TN的去除率相对较低的主要原因。     

物化-生化组合工艺处理提铜选矿药剂生产废水中试实验研究

采用“预处理(酸化沉降+铁炭微电解+石灰中和)-生化(水解酸化+两级好氧生化)-深度处理(Fenton试剂催化氧化+石灰中和)”组合工艺对提铜选矿药剂生产废水进行现场中试实验研究,主要考察其COD去除、脱色、除味效果,重点考察生化单元运行特性及其对有机物的去除能力.实验结果表明,该组合工艺对该生产废水具有较好的净化效果,出水清澈透明、无气味,主要出水水质指标pH、色度、COD可以达到《污水综合排放标准(GB8976-1996)》二级标准.     

Removal of organic compounds during treating printing and dyeing wastewater of different process units

Wastewater in Shaoxing wastewater treatment plant (SWWTP) is composed of more than 90% dyeing and printing wastewater with high pH and sulfate. Through a combination process of anaerobic acidogenic [hydraulic retention time (HRT) of 15h], aerobic (HRT of 20h) and flocculation-precipitation, the total COD removal efficiency was up to 91%. But COD removal efficiency in anaerobic acidogenic unit was only 4%. As a comparison, the COD removal efficiency was up to 35% in the pilot-scale upflow anaerobic sludge bed (UASB) reactor (HRT of 15h). GC-MS analysis showed that the response abundance of these wastewater samples decreased with their removal of COD. A main component of the raw influent was long-chain n-alkanes. The final effluent of SWWTP had only four types of alkanes. After anaerobic unit at SWWTP, the mass percentage of total alkanes to total organic compounds was slightly decreased while its categories increased. But in the UASB, alkanes categories could be removed by 75%. Caffeine as a chemical marker could be detected only in the effluent of the aerobic process. Quantitative analysis was given. These results demonstrated that GC-MS analysis could provide an insight to the measurement of organic compounds removal.     

Screening of physical-chemical methods for removal of organic material, nitrogen and toxicity from low strength landfill leachates

Physical-chemical methods have been suggested for the treatment of low strength municipal landfill leachates. Therefore, applicability of nanofiltration and air stripping were screened in laboratory-scale for the removal of organic matter, ammonia, and toxicity from low strength leachates (NH4-N 74-220 mg/l, chemical oxygen demand (COD) 190-920 mg O2/l, EC50 = 2-17% for Raphidocelis subcapitata). Ozonation was studied as well, but with the emphasis on enhancing biodegradability of leachates. Nanofiltration (25 degrees C) removed 52-66% of COD and 27-50% of ammonia, the latter indicating that ammonia may in part have been present as ammonium salt complexes. Biological pretreatment enhanced the overall COD removal. Air stripping (24 h at pH 11) resulted in 89% and 64% ammonia removal at 20 and 6 degrees C, respectively, the stripping rate remaining below 10 mg N/l h. COD removals of 4-21% were obtained in stripping. Ozonation (20 degrees C) increased the concentration of rapidly biodegradable COD (RBCOD), but the proportion of RBCOD of total COD was still below 20% indicating poor biological treatability. The effect of the different treatments on leachate toxicity was assessed with the Daphnia acute toxicity test (Daphnia magna) and algal growth inhibition test (Raphidcocelis subcapitata). None of the methods was effective in toxicity removal. By way of comparison, treatment in a full-scale biological plant decreased leachate toxicity to half of the initial value. Although leachate toxicity significantly correlated with COD and ammonia in untreated and treated leachate, in some stripping and ozonation experiments toxicity was increased in spite of COD and ammonia removals.     

核黄素废水处理工艺研究和设计

利用电解方法处理核黄素上清液可使CODCr去除率达到 70 % ,SS去除率达到 83% ,色度去除率达到 6 5 % ,从而大大降低了后续综合处理负担 ,降低了总厂废水处理总投资和运行费用。