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1.
There are at least two main requirements for repeatable and reliable measurements of flammability and explosibility parameters of dusts: a uniform dispersion of solid particles inside the test vessel, and a homogeneous degree of turbulence. In several literature works, it has been shown that, in the standard 20 L sphere, the dust injection system generates a non-uniform dust cloud, while high gradients characterize the turbulent flow field. In this work, the dust dispersion inside the 20 L sphere was simulated for nicotinic acid/anthraquinone mixtures (with different pure dust ratios, while keeping the total dust concentration constant) with a validated three-dimensional CFD model. Numerical results show that the fields of dust concentration, flow velocity and turbulence are strongly affected by both diameter and density of the pure dusts. These different dust properties lead to segregation phenomena with the formation of zones richer in one component and leaner in the other one and vice versa, and also result in preferential paths for the solid particles inside the sphere. Overall, the obtained results highlight the need for developing a dust injection system able to overcome the shortcomings of the actual one even when testing dust mixtures.  相似文献   

2.
According to the current international standards, to perform the correct evaluation of the explosion and flammability parameters, a uniform distribution of the dust particles should be achieved inside the 20 L and/or 1 m3 standard vessels.CFD simulations have shown that in both standard test vessels (20 L and 1 m3), the dust particles are not uniformly dispersed, being mostly concentrated at the edge of the macro-vortices generated by the injection of the fluid and particle through the nozzle. In addition, only a partial fed of the particles is obtained, and dust particles sedimentation phenomena can occur.As a result, the dust participating to the reactive process may be much lower than the expected nominal concentration in the vessel due to sedimentation and incomplete feeding. Consequently, misleading values of the flammability/explosion parameters could be measured.Particle sedimentation and incomplete feeding depends both on the Stokes number and on the Reynolds number, whereas the concentration distribution depends on the turbulence level, the fluid flow maps, and the number of particles which enter into the vessel through the nozzle.The aim of this work is to evaluate the key parameters (particle size, particle density, and fluid velocity) affecting sedimentation and incomplete feeding in 20 L vessel. To this end, CFD simulations of dust dispersion are performed at varying the particle density and size. Operating maps, in terms of the key parameters and/or their dimensionless combinations, are developed and a correlation for correction of the data is proposed.  相似文献   

3.
Dust explosion severities are closely associated with dust dispersion behaviors. To characterize the dispersion process of dust cloud, visualization experiments were conducted by using a transparent Siwek 20-L chamber. Dispersion processes of typical carbonaceous dust were recorded by a high-speed camera and, with the image processing technique, the qualitative analysis based on the transmission of dust cloud was carried out. Results have evidenced the three consecutive stages of dust dispersion process: the fast injection stage of dust particles, the stabilization stage and the sedimentation stage of dust cloud. The motion of dust particles and the variations of dust cloud in space and time can be clearly distinguished. In the stabilization stage, the good uniformity of dust dispersion is achieved when the deviation of transmission data at different locations reaches to the minimum value. Under different nominal dust concentrations, the time periods for dust dispersion stabilization are found to be significantly different, suggesting that different dust concentrations should correspond to different ignition delay in order to accurately measure the explosion characteristics in the Siwek 20-L chamber. Moreover, it is found that the decrease trend of transmission with increasing nominal dust concentration will become gradually leveling off, different from the inversely proportional relationship according to the Bouguer's law, and this indicates that the actual dust concentration will be lower than the nominal concentration or the dust cannot be fully dispersed at the case of high dust concentration. According to the experiment, when the nominal dust concentration exceeds to 1000 g/m3, the transmission will no longer vary visibly.  相似文献   

4.
According to standard procedures, flammability and explosion parameters for dusts and dust mixtures are evaluated in 20 L and/or 1 m3 vessels, with equivalent results provided a correct ignition delay time (60 ms in the 20 L vessel; 600 ms in the 1 m3 vessel). In this work, CFD simulations of flow field and dust concentration distribution in the 1 m3 spherical vessel are performed, and the results compared to the data previously obtained for the 20 L. It has been found that in the 1 m3 vessel, the spatial distribution of the turbulent kinetic energy is lower and much more uniform. Concerning the dust distribution, as in the case of the 20 L, dust is mainly concentrated at the outer zones of the vortices generated inside the vessel. Furthermore, an incomplete feeding is attained, with most of the dust trapped in the perforated annular nozzle. Starting from the maps of dust concentration and turbulent kinetic energy, the deflagration index KSt is calculated in both vessels. In the conditions of the present work, the KSt is found to be 2.4 times higher in the 20 L than in the 1 m3 vessel.  相似文献   

5.
A dispersion of fine particles in the air is needed for a dust explosion to occur since an explosion is the fast combustion of particles in the air. When particles are poorly dispersed, agglomerated, or their concentration is low, the combustion velocity decreases, and deflagration would not occur. The combustion rate is strictly related to dust concentration. Therefore, the maximum explosion pressure rise occurs at dust concentration close to stoichiometric. Conversely, Minimum Explosion Concentration (MEC) is the lower limit at which self-sustained combustion and a pressure rise are possible. Dust explosion tests are designed to reproduce the dispersion and generation of dust clouds in industrial ambiences by using dispersion devices activated by pressurised air pulses. The resulting dust cloud, which has a marked transient character, is considered representative of real clouds by current standards. Over time, several studies have been carried out to optimise these devices (e.g. to reduce the inhomogeneity of the cloud in the 20 L sphere). The Minimum Ignition Energy (MIE) of dust is measured using the Mike3 modified Hartmann tube, where the ignition attempt is made 60–180 ms after dust dispersion regardless of dust characteristics.This work investigates the dust clouds’ actual behaviour inside the modified Hartmann tube before ignition using high-velocity video movies and a new image post-treatment method called Image Subtraction Method (ISM). Movies are recorded with high-speed cameras at a framerate of 2000 fps and elaborated with an on-purpose developed LabVIEW® code. Concentration (mass per volume) and dispersion pressure are varied to evaluate their effect on dust clouds. Maise starch, iron powder and silica powder are chosen to investigate the effect of particle density and size on the cloud structure and turbulence. This approach will help to investigate the structure of the dust cloud, the shape and size of the particle lumps and the change in dust concentration over time. In addition, information on the actual concentration and cloud turbulence at the ignition location and delay time were obtained, which may help identify the local turbulence scale and widen the characterisation of the cloud generated in the Hartmann tube.  相似文献   

6.
A three-dimensional CFD model was developed to simulate the turbulent flow field induced by dust feeding and the associated dust dispersion within the 20-L explosion vessel equipped with the perforated annular nozzle. The model was validated against experimental data for pressure and root mean square velocity.Simulation results have shown that the turbulent kinetic energy is rather uniformly distributed and its values are significantly lower than those attained with the rebound nozzle. Furthermore, the perforated annular nozzle is able to generate a uniform dust/air cloud. However, a consistent fraction of the dust remains trapped inside the nozzle and, thus, it does not contribute to the explosion process.  相似文献   

7.
A new safety characteristic the “dustiness” according to VDI 2263 – part 9 (Verein Deutscher Ingenieure, 2008) is investigated. Dustiness means the tendency of a dust to form clouds. The paper deals with the physical reasons for the different behavior of dusts, even if they have similar properties such as particle size and density and the influence of the dustiness on dust explosions. In order to study the effects of the dustiness on dust cloud formation for different dispersion methods experiments in a vertical dust dispersion glass tube apparatus were carried out. Furthermore vented dust explosion experiments were done for two different dispersion methods and two static activation pressures.Experiments show that particle size and density are not the only factors which influence dispersibility. Particle shape, specific surface area, flow and dispersion method have an influence which can outweigh size and density. Preliminary explosion experiments showed that the dustiness has an influence on the reduced explosion pressure and flame speed in a vented 75 L test apparatus. In order to verify the results for applications in the process industries further tests with industrial scale experiments are planned.  相似文献   

8.
This paper presents the explosion parameters of corn dust/air mixtures in confined chamber. The measurements were conducted in a setup which comprises a 5 L explosion chamber, a dust dispersion sub-system, and a transient pressure measurement sub-system. The influences of the ignition delay on the pressure and the rate of pressure rise for the dust/air explosion have been discussed based on the experimental data. It is found that at the lower concentrations, the explosion pressure and the rate of pressure rise of corn dust/air mixtures decrease as the ignition delay increases from 60 ms; But at the higher concentrations, the explosion pressure and the rate of pressure rise increase slightly as the ignition delay increases from 60 ms to 80 ms, and decrease beyond 80 ms. The maximum explosion pressure of corn dust/air mixtures reaches its highest value equal to 0.79 MPa at the concentration of 1000 gm−3.  相似文献   

9.
Explosibility studies of hybrid methane/air/cork dust mixtures were carried out in a near-spherical 22.7 L explosibility test chamber, using 2500 J pyrotechnic ignitors. The suspension dust burned as methane/air/dust clouds and the uniformity of the cork dust dispersion inside the chamber was evaluated through optical dust probes and during the explosion the pressure and the temperature evolution inside the reactor were measured. Tested dust particles had mass median diameter of 71.3 μm and the covered dust cloud concentration was up to 550 g/m3. Measured explosions parameters included minimum explosion concentration, maximum explosion pressures and maximum rate of pressure rise. The cork dust explosion behavior in hybrid methane/air mixtures was studied for atmospheres with 1.98 and 3.5% (v/v) of methane. The effect of methane content on the explosions characteristic parameters was evaluated. The conclusion is that the risk and explosion danger rises with the increase of methane concentration characterized by the reduction of the minimum dust explosion concentration, as methane content increases in the atmosphere. The maximum explosion pressure is not very much sensitive to the methane content and only for the system with 3.5% (v/v) of methane it was observed an increase of maximum rate of pressure rise, when compared with the value obtained for the air/dust system.  相似文献   

10.
A 20 L spherical explosive device with a venting diameter of 110 mm was used to study the vented pressure and flame propagation characteristics of corn dust explosion with an activation pressure of 0.78–2.1 bar and a dust concentration of 400∼900 g/m3. And the formation and prevention of secondary vented flame are analyzed and discussed. The results show that the maximum reduced explosion overpressure increases with the activation pressure, and the vented flame length and propagation speed increase first and then decrease with time. The pressure and flame venting process models are established, and the region where the secondary flame occurs is predicted. Whether there is pressure accompanying or not in the venting process, the flame venting process is divided into two stages: overpressure venting and normal pressure venting. In the overpressure venting stage, the flame shape gradually changes from under-expanded jet flame to turbulent jet flame. In the normal pressure venting stage, the flame form is a turbulent combustion flame, and a secondary flame occurs under certain conditions. The bleed flames within the test range are divided into three regions and four types according to the shape of the flame and whether there is a secondary flame. The analysis found that when the activation pressure is 0.78 bar and the dust concentration is less than 500 g/m3, there will be no secondary flame. Therefore, to prevent secondary flames, it is necessary to reduce the activation pressure and dust concentration. When the dust concentration is greater than 600 g/m3, the critical dust concentration of the secondary flame gradually increases with the increase of the activation pressure. Therefore, when the dust concentration is not controllable, a higher activation pressure can be selected based on comprehensive consideration of the activation pressure and destruction pressure of the device to prevent the occurrence of the secondary flame.  相似文献   

11.
Among the factors influencing dust explosion, the particle size distribution (PSD) is both one of the most important and complex to consider. For instance, it is commonly accepted that the explosion sensitivity increases when the particle size decreases. Such an assertion may be questionable for nano-objects which easily agglomerate. However, agglomerates can be broken during the dispersion process. Correlating the explosion parameters to the actual PSD of a dust cloud at the moment of the ignition becomes then essential. The effects of the moisture content and sieving were investigated on a nanocellulose powder and the impact of a mechanical agglomeration was evaluated using a silicon coated by carbon powder. Each sample was characterized before and after dispersion using in situ laser particle size measurement and a fast mobility particle sizer, and explosion and minimum ignition energy tests were conducted respectively in a 20 L sphere and in a modified Hartmann tube. It was observed that drying and/or sieving the nanocellulose mainly led to variations in terms of ignition sensitivity but only slightly modified the explosion severity. In contrast, the mechanical agglomeration of the silicon coated by carbon led to a great decrease in terms of ignition sensitivity, with a minimum ignition energy varying from 5 mJ for the raw powder to more than 1J for the agglomerated samples. The maximum rate of pressure rise also decreased due to modifications in the reaction kinetics, inducing a transition from St2 class to St1 class when agglomerating the dust.  相似文献   

12.
Despite the extensive use of sulfur in the industry, very little information is available in the literature on its key dust explosion properties. The work presented in this paper contributes to filling the current knowledge gaps on sulfur dust explosion properties and focuses on the experimental determination of the MEC of sulfur dust using a Modified Hartmann Tube and a 20 L dust explosion sphere. First, the MEC of sulfur dust samples collected at a sulfur production facility from areas prone to the generation of fine sulfur dust was measured. The results showed that these sulfur dust samples are fine enough to cause dust explosions with 55 ± 5< MEC <105 ± 5 g/m3. Second, the influence of the particle size of sulfur dust was investigated with both equipment. The use of the Modified Hartmann Tube for MEC determination showed that the MEC increases with increasing particle size in the particle size range of 0–2000 μm. Unlike the Modified Hartmann Tube, MEC experiments done in the 20 L Sphere did not allow the quantification of the influence of the particle size on the MEC. These results were explained by the phenomenon of particle breakage induced by the 20 L Sphere's dispersion mechanism. Additional experiments with the 20 L sphere confirmed the particle breakage of sulfur dust particles and showed that it is inversely proportional to dust concentration and proportional to the dust's original particle size distribution.  相似文献   

13.
In this study, a physical model of the dust cloud ignition process is developed for both cylindrical coordinates with a straight-line shaped ignition source and spherical coordinates with a point shaped ignition source. Using this model, a numerical algorithm for the calculation of the minimum ignition energy (MIE) is established and validated. This algorithm can evaluate MIEs of dusts and their mixtures with different dust concentrations and particle sizes. Although the average calculated cylindrical MIE (MIEcylindrical) of the studied dusts only amounts to 63.9% of the average experimental MIE value due to reasons including high idealization of the numerical model and possible energy losses in the experimental tests, the algorithm with cylindrical coordinates correctly predicts the experimental MIE variation trends against particle diameter and dust concentration. There is a power function relationship between the MIE and particle diameter of the type MIE ∝ dpk with k being approximately 2 for cylindrical coordinates and 3 for spherical coordinates. Moreover, as dust concentration increases MIE(conc) first drops because of the decreasing average distance between particles and, at fuel-lean concentrations the increasing dust cloud combustion heat; however, after the dust concentration rises beyond a certain value, MIE(conc) starts to increase as a result of the increasingly significant heat sink effect from the particles and, at fuel-rich concentrations the no longer increasing dust cloud combustion heat.  相似文献   

14.
A new safety characteristic the “dustiness” according to VDI 2263 – part 9 (Verein Deutscher Ingenieure, 2008) is investigated. Dustiness means the tendency of a dust to form clouds. The paper deals with the influence of the dustiness on vented dust explosions. In order to look into the effects of the dustiness on dust cloud formation and explosion properties experiments and simulations in a vertical dust dispersion glass tube apparatus were carried out.Preliminary explosion experiments showed that the dustiness has an influence on the reduced explosion pressure in a vented 75 L test apparatus. Dusts with comparable pmax and KSt values and different dustiness were tested. Dusts with higher dustiness produced higher overpressures, despite comparable safety characteristics. In order to verify the results for applications in the process industries further tests with different settings are planned as well as industrial scale experiments. Characteristics of the dust such as particle size, density, specific surface area and particle shape, which influence the dispersibility, have been determined experimentally.The Euler/Lagrange and the Euler/Euler approaches are compared for simulating an exemplary dust/air mixture. Especially sedimentation and the ability of the approaches to simulate the tendency of dust to stay airborne were investigated. The Euler/Lagrange approach is better suited for simulating local dust concentrations, particle size distributions and particle forces. It could be used to point out regions of high dust concentrations in a vessel. With the Euler/Euler method it is possible to achieve fast solutions for one specified diameter, but the simulated dust/air mixtures are always more homogenous than in reality. ANSYS CFX version 13 was used in all simulations.  相似文献   

15.
On the basis of a systematic testwork with a number of different dusts, the explosion indices as determined within the 20 l sphere and with the ISO-VDI 1 m3 vessel have been compared. The repeatability has been assessed and since some systematic deviations appear a refined physical analysis of the explosion processes is developed. It appears in particular that the cube root law supposed to link both vessels is not verified. A striking illustration of this appears when a dust with a significant explosion severity inside the 20 l sphere is not even explosible in the larger vessel. It is strongly suggested that the ignition energy is forcing very significantly the explosion in the smaller vessel inducing several tens of Celsius degrees of preheating. It is shown also that the inner level of turbulence is decreasing very fast in the 20 l sphere during the flame development so that difficult-to-ignite mixtures would tend to burn at a lower combustion rate. It is further demonstrated that the major bias between the chambers can be explained and quantified with these elements. A correlation with the standard 1 m3 vessel and a grid of interpretation of the data is proposed.  相似文献   

16.
Ducts are often recommended in the design of dust explosion venting in order to discharge materials to safe locations. However, the maximum reduced overpressure increases in a duct-vented vessel rather than in a simply vented vessel. This needs to be studied further for understanding the duct-venting mechanism. Numerous duct-vented dust explosion experiments were conducted, using a 20 L spherical chamber at elevated static activation overpressures, ranging from 1.8 bar to 6 bar. Duct diameters of 15 mm and 28 mm, and duct lengths of 0 m (simply venting), 1 m and 2 m, were selected. Explosion pressures both in the vessel and in the duct were recorded by pressure sensors, with a frequency of 5 kHz. Flame signals in the duct were also obtained by phototransistors. Results indicate that the secondary explosion occurring in the duct increases the maximum reduced overpressure in the vessel. The secondary explosion is greatly affected by the duct diameter and static activation overpressure, and hence influences the amplification of the maximum reduced overpressure. Larger static activation overpressure decreases the severity of the secondary explosion, and hence decreases the increment in the maximum reduced overpressure. The secondary pressure peak is more obvious as the pressure accumulation is easier in a duct with a smaller diameter. However, the increment of the maximum reduced overpressure is smaller because blockage effect, flame front distortion, and turbulent mixing due to secondary explosion are weaker in a narrow duct. The influence of duct length on the maximum reduced overpressure is small at elevated static activation overpressures, ranging from 1.8 bar to 6 bar at 15 mm and 28 mm duct diameters.  相似文献   

17.
The Siwek 20-L chamber is widely used throughout the world to evaluate the explosibility of dusts. This research evaluated the quality of dust dispersion in the Siwek 20-L chamber using Pittsburgh coal, Gilsonite, and purple K dusts. A Pittsburgh Research Laboratory (PRL) optical dust probe was used to measure optical transmittance through the dust cloud at various locations within the chamber. A total of 540 tests were performed, with triplicate tests at five nominal dust concentrations and six locations. The two standard dispersion nozzles (rebound and perforated annular nozzle) were compared. The transmissions corresponding to the normal ignition delay period were used to: (a) determine variations in spatial uniformity of dispersion obtained with both nozzles; (b) make comparisons between the experimental transmission data and those calculated from theory for the three dusts; and (c) make comparisons with transmission data measured in the PRL 20-L and Fike 1-m3 dust explosion chambers.The uniformity of dispersion for the three dusts was similar with both nozzles, despite the differences in nozzle geometry and mode of operation. Transmission data of the three dusts were all significantly lower than those calculated from theory. This was discovered to be, in part, due to significant reduction in particle size that occurred during dispersion. By measuring particle sizes before and after dispersion, values of 60%, 50%, and 20% reduction in particle size (based on the surface-weighted mean diameter) were obtained for Pittsburgh coal, Gilsonite, and purple K, respectively. Transmission data from the PRL 20-L, Fike 1-m3 and the Siwek 20-L chambers indicated comparable results in terms of uniformity of dispersion. However, transmission data from the Siwek 20-L chamber were significantly lower than those of the PRL and Fike chambers. Again, this was attributed, in part, to the significant reduction in particle size that occurred during dispersion in the Siwek chamber. The design of the outlet (dispersion) valve of the Siwek 20-L apparatus charge vessel was largely responsible for the particle break-up. The contribution to particle break-up by the dispersion nozzles and the high level of turbulence in the chamber were found to be minimal. This is a significant finding in that the dust particle size tested for explosibility in the Siwek chamber is considerably smaller than the original dust sample.  相似文献   

18.
The use of Coloured powder (Holi powder orcolour dust) has been largely used in India for their festivities. Due to their popularity is extensive around the world since the popularity of the parties and events with this kind of show is increasing considerably. Despite the fact of its extensive use, its highly flammable nature is poorly known. Currently, some serious accidents related to the Coloured powder have been registered. Coloured powder organic nature implies a significant increase in the probability to form an explosive atmosphere as their use includes dust dispersion, leading to explosion hazards as has been previously reported. Moreover, it is important to take into account the effects on the flammability of the additives and the colorings existing in the Coloured powder as they might increase the hazard. To properly understand Coloured powder potential for producing an explosive atmosphere, and the attached risk of dust explosions, several samples were tested. Coloured powder from 6 different manufacturers were gathered. Each manufacturer provided several colours (between 5 and 8) which were characterized through moisture content and particle size determination. Once each sample was characterized, screening tests were performed on each sample determining whether ignition was produced or not. Those screening tests were carried out under certain conditions using the equipment for minimum ignition temperature on cloud determination (0.5 g set at 500 °C and 0.5 bar), and minimum ignition energy determination (using 100 and 300 mJ energies and 900 and 1200 mg). From those test results, important differences were seen between manufacturers, but most important, differences between colours of the same manufacturer were observed. The screening tests allowed the selection of 11 samples that were fully characterized through thermogravimetric analysis, maximum pressure of explosion, Kst, minimum ignition temperature on cloud, and minimum ignition energy. When carrying out thermogravimetric analysis, some samples increased mass at temperatures close to 300 °C and unexpectedly absorbed energy, followed by the expected combustion reaction at higher temperatures. From the obtained results it was noticed that the colour powders that included talcum in its composition did not produce explosion. Flammability and explosion tests, again, showed important differences between manufacturers and colours, and so it was possible to determine the relative flash fire and explosion risks of the various tested powders.  相似文献   

19.
Hybrid mixtures – mixtures of burnable dusts and burnable gases – pose special problems to industries, as their combined Lower Explosion Limit (LEL) can lie below the LEL of the single substances. Different mathematical relations have been proposed by various authors in literature to predict the Lower Explosion Limit of hybrid mixtures (LELhybrid). The aim of this work is to prove the validity or limitations of these formulas for various combinations of dusts and gases. The experiments were executed in a standard 20 L vessel apparatus used for dust explosion testing. Permanent spark with an ignition energy of 10 J was used as ignition source. The results obtained so far show that, there are some combinations of dust and gas where the proposed mathematical formulas to predict the lower explosible limits of hybrid mixtures are not safe enough.  相似文献   

20.
Experiment-based investigations of magnesium dust explosion characteristics   总被引:1,自引:0,他引:1  
An experimental investigation was carried out on magnesium dust explosions. Tests of explosion severity, flammability limit and solid inerting were conducted thanks to the Siwek 20 L vessel and influences of dust concentration, particle size, ignition energy, initial pressure and added inertant were taken into account. That magnesium dust is more of an explosion hazard than coal dust is confirmed and quantified by contrastive investigation. The Chinese procedure GB/T 16425 is overly conservative for LEL determination while EN 14034-3 yields realistic LEL data. It is also suggested that 2000-5000 J is the most appropriate ignition energy to use in the LEL determination of magnesium dusts, using the 20 L vessel. It is essential to point out that the overdriving phenomenon usually occurs for carbonaceous and less volatile metal materials is not notable for magnesium dusts. Trends of faster burning velocity and more efficient and adiabatic flame propagation are associated with fuel-rich dust clouds, smaller particles and hyperbaric conditions. Moreover, Inerting effectiveness of CaCO3 appears to be higher than KCl values on thermodynamics, whereas KCl represents higher effectiveness upon kinetics. Finer inertant shows better inerting effectiveness.  相似文献   

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