CFBC固硫灰和粉煤灰复掺作水泥混合材的研究

循环流化床燃烧技术是一种节能环保的先进燃烧煤技术,但其燃烧产物固硫灰的综合利用是个重要难题.将CFBC固硫灰和普通粉煤灰复合化处理,研究了复合混合材对水泥胶砂物理性能和水泥净浆膨胀性能的影响.实验结果表明:固硫灰和粉煤灰复掺存在超叠加效应,在合适的互掺比例和细度下复合混合材具有比单掺更好的水泥胶砂强度;掺加30%复合混...     

循环流化床燃煤固硫灰改良云南红粘土

为因地制宜寻求适合固硫灰大掺量利用的新途径,解决固硫灰滞销的问题,提高固硫灰的综合利用率,利用固硫灰具有游离氧化钙含量高、火山灰特性、自硬性的特点,将其掺入红粘土进行土质改良,开展土工实验,以满足高速路基填筑材料技术要求为指标,确定适宜的固硫灰掺入量。结果表明:在红粘土中掺入适量固硫灰,能够有效降低塑性指数、增强压实性、提高承载比,固硫灰掺入量为30%以内,CBR可提高至5%以上,符合路床土最小强度要求;当固硫灰掺入量为10%~20%时,CBR可提高至15%以上,符合高速公路路床土最小强度要求。在红粘土中掺入适量固硫灰,能够有效改良红粘土,当固硫灰掺入量为10%~20%时,改良红粘土用作高速公路路床土在技术上是可行的。     

固硫灰路面基层材料的性能

以固硫灰作为路面基层材料,研究了固硫灰原灰和经预处理固硫灰路面基层材料的最佳含水量、最大干密度、体积安定性、膨胀率和强度等性能。同时,通过重金属浸出实验评估了固硫灰对土壤环境的影响。结果表明,经预处理固硫灰路面基层材料体积安定性好,膨胀率低,性能良好;此外,固硫灰重金属浸出率低,符合环保要求。     

温拌沥青混合料摊铺节能减排效果的定量化研究

通过对温拌沥青混合料(WMA)和热拌沥青混合料(HMA)生产能耗值的测量和计算,对利用WMA替代HMA作为路面材料的节能效果进行了定量核算;并结合沥青路面摊铺的实际工程设计检测方案,通过实地检测,对WMA替代HWA进行路面摊铺这一重要环节的减排效果进行了定量化。测试和分析结果显示,采用适当的温拌技术,生产能耗可降低22.4%,但是提高生产环节的能源利用效率才是降耗的重要途径。对摊铺施工的实地测量表明,WMA替代HWA摊铺可使沥青烟排放降幅53.1%,一氧化碳排放降低35.4%,二氧化氮排放降低53%,二氧化硫排放降低63.1%,综合挥发性有机物化合物VOC排放降幅达56.2%。利用WMA代替HWA作为路面材料节能减排效果十分明显。     

型煤燃烧过程中石灰石固硫的试验研究（Ⅱ）

采用石灰石作固硫剂，考察其加入量和空气流量对北宿型煤固硫的影响，研究了固硫型煤矿析出特性和石灰石对不同煤的固硫能力。研究表明：石灰石的最佳固硫温度为８００℃、Ｃａ／Ｓ＝２：１；石灰石中所含的杂质对低温固硫有利，煤中所含钙基组分对固硫有利，石灰石对低灰熔点煤高温固硫不利。     

半干法烧结烟气脱硫灰的氧化改性

半干法烧结烟气脱硫灰中含有大量CaSO_3,而CaSO_3对于脱硫灰的稳定性具有重要影响,限制了脱硫灰的处理和综合利用。为了解决该问题,采用低温静态氧化改性实验和高温动态焙烧改性实验,在掺加和不掺加催化剂条件下,对含CaSO_3的脱硫灰进行了氧化改性研究,并结合热重实验考察了半干法烧结烟气脱硫灰中CaSO_3的高温动态氧化改性效果。结果表明,在低温为45、75和90℃时,掺入不同催化剂对半干法烧结烟气脱硫灰中CaSO_3进行氧化改性2 h,效果依次为:MnO_2Fe_2O_3不掺催化剂V_2O_5,且CaSO_3的氧化率均低于2.2%;在不掺催化剂的条件下,在350℃以上焙烧30~60 min,CaSO_3的氧化率均可达到85%以上。结合热重分析结果发现,选择合适的焙烧温度和时间对提高CaSO_3的氧化率有重要作用。     

赤泥掺加硅灰用于道路基层材料的试验研究

选用洛阳某铝业尾矿库赤泥为试验材料,添加不同量的水泥、粉煤灰和硅灰,采用单因素正交试验,分析赤泥固化体的无侧限抗压强度、微观形貌及其浸出液的pH、含氟量,得出赤泥道路基层材料的最佳配合比:水泥掺量10%(质量分数,下同),粉煤灰掺量10%,硅灰掺量15%。该配合比在工程上不仅能满足道路基层技术要求,通过掺加硅灰还减小了水泥掺量,使赤泥固化体浸出液的碱性和含氟量降低。     

贝壳粉型煤固硫剂固硫的实验及机理研究

以贝壳粉作为型煤固硫剂,用正交实验的方法研究了影响贝壳粉固硫率的主要影响因素,在高温(1 150℃)时固硫效率达到56.6%,比CaCO3的固硫率提高40%以上,具有较好的高温固硫性。分析得知,贝壳的主要成分为CaCO3,其含钙量在40%左右,贝壳中又含有较高的Na等碱金属元素以及Fe,Al和Si等。用X射线粉末衍射法分析了高温(1 150℃)型煤样生成的灰渣,分析了贝壳粉作为型煤固硫剂在高温下具有较高固硫率的机理。发现CaAlSi2O8为主的复合晶体在高温下包裹在CaSO4的表面,抑制了CaSO4的热分解从而有效地提高了固硫率。     

掺加矿粉胶凝固化垃圾焚烧飞灰中重金属的研究

通过单因素实验探究了矿粉质量分数、激发剂(NaOH)投加量和加水量对掺加矿粉胶凝固化垃圾焚烧飞灰中重金属的影响,并初步探究了固化机理。结果表明,矿粉质量分数和激发剂投加量对重金属的固化影响较大,而加水量影响不大。综合考虑增容比、重金属浸出浓度和抗压强度,矿粉质量分数15%、激发剂投加量3%(质量分数)、加水量37.5%(质量分数)为有效稳定固化重金属的最佳条件,此时重金属浸出质量浓度分别是Ba 19.091mg/L、Cd 0.041mg/L、Ni 0.216mg/L、Pb 0.196mg/L,含水率为27.04%,满足《生活垃圾填埋场污染控制标准》(GB 16889—2008),抗压强度为9.61 MPa,可进入垃圾填埋场填埋。所制备胶凝材料的最终水化产物主要为水化硅酸钙、水化铝硅酸钙和钙矾石,它们可以通过包裹和吸附对重金属进行固化。     

非饱和压实膨胀土掺煤矸石的特性研究

研究了掺煤矸石的非饱和压实膨胀土的工程性质。通过击实实验确定混合料的最佳含水率和最大干容重;在最佳含水率、不同的煤矸石掺量和控制压实度条件下,通过加州承载比实验测得CBR值和膨胀率;由直剪实验测定混合料的黏聚力(c)和内摩擦角(φ);利用滤纸法在3种控制压实度、5种控制含水率、不同煤矸石掺量组合条件下测定混合料的吸力。实验结果表明:随着煤矸石掺量的增加,膨胀土的最佳含水率随之降低,最大干容重逐渐增大;当煤矸石掺量在25%~35%之间,混合料的c、φ值得到明显提高;当煤矸石掺量大于35%时可较大地提高CBR值和降低膨胀率,可取得较好的压实效果,满足各级公路全厚式填筑路堤的强度要求;掺入煤矸石后,同一压实度条件下,随着煤矸石掺量的增加,混合料的吸力随之降低,利于降低膨胀土的膨胀率,减少吸水膨胀变形破坏。     

三种钙基脱硫剂在CFBA烧结烟气脱硫中的对比试验研究

在一台处理能力5000m^3／h的循环流化床(CFBA)半工业性试验装置上,通过三种钢铁工业生产原料和废料构成的钙基脱硫剂的交叉对比试验研究,选择适于烧结烟气脱硫的脱硫剂。结果表明,以生石灰和烧结机头灰配制的脱硫剂各项技术指标较好,表现出良好的工业化运行效果。     

循环流化床锅炉燃煤技术热电厂生命周期评价

运用生命周期评价方法,应用Gabi5.0软件对采用循环流化床锅炉燃煤技术的热电企业进行资源耗竭和环境影响分析,计算各生产单元生命周期清单的全球变暖潜值、酸化效应潜值、富营养化潜值、非生物资源耗竭潜值、人体毒性潜值以及光化学烟雾和臭氧生成潜值等主要环境影响类型,对燃煤发电过程进行生命周期评价。结果表明,全球变暖和非生物资源耗竭为发电运行过程中主要的环境影响因素,分别占53%和15.05%;锅炉燃烧阶段的环境影响最重,占整个生命周期影响值的77.12%,并且除生物耗竭潜值外的其他5项指标均为发电运行阶段各个单元中最高。采用SNCR脱硝技术减少燃烧过程中NOx的排放量,并对该技术方案进行生命周期评价,比较方案实施前后的环境影响。     

采用循环流化床技术焚烧城市生活垃圾

根据目前我国城市生活垃圾热值偏低的实际情况 ,提出以煤为辅助燃料 ,采用循环流化床焚烧技术处理生活垃圾 ,可大幅度降低运行成本 ,符合国情。阐述了循环流化床焚烧技术在降低NOx、SO2 和二噁等方面的优越性。尾气处理建议采用喷活性碳 +布袋除尘组合工艺 ,飞灰处理建议采用高温熔融处理     

新型循环流化床硝化-反硝化启动试验研究

利用新型循环流化床进行清水实验及硝化、反硝化启动试验研究,考察了系统对有机物和氮的去除效果,并分析了曝气量对系统启动的影响。结果表明,将输送床和传统流化床工艺进行有机结合,技术上可行,可以在系统内不同区建立缺氧、好氧条件,通过硝化和反硝化作用完成脱氮。     

Dioxins and their fingerprint in size-classified fly ash fractions from municipal solid waste incinerators in China—Mechanical grate and fluidized bed units

The distribution of polychlorinated dibenzo-p-dioxins/dibenzofurans (PCDD/Fs), in brief dioxins, has seldom been addressed systematically in fly ash from municipal solid waste incinerators (MSWIs). This study shows the amount and fingerprint of PCDD/Fs in fly ash from four different Chinese MSWIs, that is, three mechanical grate units and one circulating fluidized bed unit. In these fly ash samples, dioxins-related parameters (international toxic equivalent quantity, total amount of PCDD/Fs, individual isomer classes, and 17 toxic 2,3,7,8-substituted congeners) all tend to increase with decreasing particle size for mechanical grate incinerators, yet only for the finest fraction for fluidized bed units. Moreover, the fluidized bed incinerator seems superior to grate incineration in controlling dioxins, yet a comparison is hampered by internal differences in the sample, for example, the fluidized bed fly ash has much lower carbon and chlorine contents. In addition, the presence of sulfur from mixing coal as supplemental fuel to the MSW may poison the catalytic steps in dioxins formation and thus suppress the formation of dioxins. With more residual carbon and chlorine in the fly ash, it is easier to form dioxins during cooling. Nevertheless, there is no apparent relation between Fe, Cu, and Zn contents and that of dioxins in fly ash.

Implications This paper is of interest because it presents the amounts and distribution of PCDD/Fs in fly ash samples from some typical waste incineration plants in China, featuring distinct incinerator types, combustion conditions, fuel composition, or residual carbon, chloride, and heavy metal contents in fly ash.     

Stabilization of Heavy Metal Containing Hazardous Wastes with Byproducts from Advanced Clean Coal Technology Systems

ABSTRACT

The purpose of this investigation was to evaluate the success of residues from advanced Clean Coal Technology (CCT) systems as stabilization agents for heavy metal containing hazardous wastes. In the context examined here, stabilization refers to techniques that reduce the toxicity of a waste by converting the hazardous constituents to a less soluble, mobile, or toxic form.¹ Three advanced CCT byproducts were used: coal waste-fired circulating fluidized bed combustor residue, pressurized fluidized bed combustor residue, and spray drier residue. Seven metal-laden hazardous wastes were treated: three contaminated soils, two air pollution control dusts, wastewater treatment plant sludge, and sandblast waste. Each of the seven hazardous wastes was treated with each of the three CCT byproducts at dosages of 10, 30, and 50% by weight (byproduct:waste). The treatment effectiveness of each mixture was evaluated by the Toxicity Characteristic Leaching Procedure. Of the 63 mixtures evaluated, 21 produced non-hazardous residues. Treatment effectiveness can likely be attributed to mechanisms such as precipitation and encapsulation due to the formation of hydrated calcium silicates and calcium sulfo-alu-minates. Results indicate that these residues have potential beneficial uses to the hazardous waste treatment community, possibly substituting for costly treatment chemicals.     

流化床中污泥干燥特性

以湿污泥为原料在气固流动流化床干燥器内进行了污泥干燥特性的实验研究,考察流化风速、送风温度、联合干燥热量配比的变化对干燥强度、干燥热效率及平均传热系数的影响。实验结果表明,流化床污泥干燥最佳流化风速为1.48 m/s左右;随着流化风温的升高,干燥强度和干燥热效率逐渐增大,但增幅减小;单独的加热管干燥和流化风干燥的干燥热效率均较低,分别为33%和45%左右。在相同总输入热量下,随着内置加热管输入热量的比重越来越大,干燥热效率、干燥强度和平均传热系数均先增大后减小。     

Incineration of paper sludge in a prototype vortexing fluidized bed combustor

All experiments were carried out in a prototype vortexing fluidized bed combustor (VFBC). The dimension of the combustion chamber is 0.7 x 1.4 x 2 m, and the freeboard section is 1 m i.d. and 4 m in height. Paper sludge was used as the feeding material. Two types of coal particles were employed as the supplementary fuel. In order to understand the characteristics of the VFBC system for paper sludge incineration, the effect of various operating parameters, such as the primary airflow, excess air ratio, and secondary airflow rates, on temperature distribution, ash elutriation, combustion efficiency, and pollutant emissions were investigated.     

Incineration of Paper Sludge in a Prototype Vortexing Fluidized Bed Combustor

ABSTRACT

All experiments were carried out in a prototype vortexing fluidized bed combustor (VFBC). The dimension of the combustion chamber is 0.7 x 1.4 x 2 m, and the freeboard section is 1 m i.d. and 4 m in height. Paper sludge was used as the feeding material. Two types of coal particles were employed as the supplementary fuel. In order to understand the characteristics of the VFBC system for paper sludge incineration, the effect of various operating parameters, such as the primary airflow, excess air ratio, and secondary airflow rates, on temperature distribution, ash elutriation, combustion efficiency, and pollutant emissions were investigated.     

循环流化床锅炉燃烧城市生活垃圾的研究进展

城市生活垃圾(MSW)产量的与日俱增及环保要求的不断提高,使循环流化床(CFB)燃烧技术逐渐在MSW的回收和利用方面扮演越来越重要的角色.简要分析了国内外采用分类回收及综合利用、卫生填埋、堆肥和一般焚烧方法处理MSW的不足之处以及采用CFB燃烧技术的优越性,重点介绍了国内外采用CFB燃烧装置焚烧MSW的研究和应用现状,指出了目前存在的问题及努力的方向.采用CFB燃烧装置焚烧MSW关于SO2、NOx、CO排放的实验研究和运行结果令人满意,但对HCl、二恶英及重金属排放还需要进一步研究.试验及实际运行结果都表明,采用CFB燃烧装置对MSW进行焚烧处理是切实可行的,它将是未来解决MSW问题的重要手段.