Design Variables Associated with Fiberglass/Fly Ash Fabric Filter Cleaning

This paper documents the variation in pressure drop and collection efficiency for fiberglass/fly ash fabric filter systems caused by variations in cleaning intensity (reverse air and reverse pulse), air to cloth ratio, and dust loading. Reverse air rates greater than 2 fpm were required to produce stable pressure characteristics. Pulse jet pressure greater than 50 psi reduced collection efficiency. Increased air to cloth ratios produced decreased collection efficiency.     

文丘里对脉冲喷吹过滤系统清灰的影响

在自建的脉冲喷吹实验台上，利用Y—YD-7044型压电式传感器和MYD-8801加速度传感器，测试0120×2000mm覆PTFE膜无纺布滤袋在不同喷吹压力下，加文丘里与不加文丘里时的最大侧壁压力峰值和最大反向加速度，并对比计算了获得同样清灰强度时的脉冲阀一次喷吹耗气量。结果显示，添加文丘里能显著增大滤袋中下部最大侧壁压力峰值和整条滤袋上的最大反向加速度，即提高脉冲喷吹清灰强度；对应同样的喷吹压力，加文丘里时的平均最大侧壁压力峰值和平均最大反向加速度比不加文丘里时分别平均提高大约70％和50％；加文丘里获得同样清灰强度时的脉冲阀一次喷吹耗气量比不加文丘里时节省40％左右。证实对于脉冲喷吹清灰系统，添加文丘里能有效改善清灰效果以及减小能量？肖耗。     

On the forming mechanism of the cleaning airflow of pulse-jet fabric filters

To reveal the formation mechanism of a pulse-jet airflow’s cleaning effect in a filter bag, a theoretical model is built by using the theory of the gas jet and unitary adiabatic flow according to given specifications and dimensions of the bags and resistance characteristics of the cloth and dust layer. It is about the relationship between cleaning system structure and operating parameters. The model follows the principle that the flow and kinetic energy of jet flow injected into a filter bag should be consistent with the flow of cleaning airflow in the bag and the pressure drop flowing through the filter cloth and dust layer. The purpose of the model is to achieve the peak pressure of cleaning airflow, which dominates the effect of the pulse-jet cleaning process. The cleaning system structure includes air pressure in the nozzle, structure and size of nozzle, exit velocity of nozzle, jet distance, and diameter of jet cross section. Based on the condition of the cleaning system structure and operating parameters established by using the theoretical model, Fluent software is applied to carry out a numerical simulation of the jet airflow field at the nozzle’s outlet, jet airflow field between nozzle and bag top, and cleaning airflow field in the filter bag. Experimental results are used to verify the reliability of the theoretical model. They are obtained in a pilot-scale test filter with a single bag, with length 2 m and in general full-scale dimensions of the cleaning system. The results show that when any rectification measure is not installed at the bag opening, the cross-sectional area covered by the jet gas is hardly sufficient to cover the entire area of the bag opening. A large portion of the gases injected into the filter bag will overflow reversely upward from the edge due to pressure differences between the upper area and lower area inside the bag opening. This led to a serious shortage of the cleaning airflow and ar limited increase in static pressure. When a venturi-type rectifier tube is installed at the bag opening, the jet flow is converted to funnel flow for which the cross-section velocity distribution is more uniform at the throat of the rectifier tube due to the guided effects of the upper tapered pipe. Then it is transited to stressful flow below the bag opening via rectified effects of the lower dilated pipe. The results show that the gap between the static pressure of gas in the bag and the expected value is significantly reduced. The theoretical value of the nozzle diameter is enlarged to compensate for two aspects of adverse effects of cleaning airflow and energy. This is because the flow is not a purely free-form jet from the nozzle to the entrance of the rectifier tube and because the gas suffers from local resistance while flowing through the rectifier tube. The numerical simulation and experiment show that the peak pressure of cleaning airflow in the filter bag is able to reach the expected value. The results confirm that the mechanism of the pulse-jet cleaning airflow and the calculation method of the pulse-jet cleaning system structure and operating parameters offered in this study are correct. The study results provide a scientific basis for designing the system of pulse-jet fabric filters.

Implications: Pulse-jet cleaned fabric filters are commonly used for air pollution control in many industries. Pulse-jet cleaning is widely used for this purpose as it enables frequent cleaning while the filter is operating. However, the theoretical system of the forming mechanism of the pulse-jet cleaning has not formed so far. This indicates the theoretical model plays an important role in designing effective pulse-jet cleaned fabric filters.     

Theory for Penetration in A Pulse-Jet Cleaned Fabric Filter

Presently, there is no effective way to interpret or predict dust penetration through a pulse-jet cleaned fabric filter. This paper presents a model which considers penetration straight through the filter and penetration by seepage. A considerable number of studies have been devoted to penetration by the straight through process; however, a comparison of data from the literature with the present model indicates that seepage and not straight through penetration accounts for virtually all penetrating dust. Although insufficient information is presently available to use the model to predict penetration, the model does show trends that should occur with changes in filter operating variables such as filtration velocity and pulse pressure, and suggests areas in which further research is necessary.     

Economic comparison of emission control systems for glass manufacturing furnaces with heat recovery

Glass manufacturing, like other process industries, is faced with air pollution compliance problems due to ever stricter emission limits. Several waste gas cleaning equipment options are available for air pollution control (APC) in glass plants, the most common arrangements being based on electrostatic precipitator (ESP) or fabric filter (FF) dust collectors and semi-wet or dry processes for acid gas removal. However, several counteracting aspects affect the choice of gas cleaning technologies, which are confirmed by the discrepancies encountered in actual suppliers' bids. In this paper, the main pollution control options are analyzed by carrying out a critical comparison under the cost-effectiveness point of view to select the lowest cost arrangement considering capital investment, operating expenses, and energy-saving revenues from heat recovery processes. The analysis is carried out with reference to a case study involving actual float glass production lines at Pilkington plants in Italy.     

Survey on the Use of Pulse-Jet Fabric Filters

Pulse-jet fabric filters rely on the filtration of dirty flue gas by the outside surface of the bags, which are then cleaned by a shock wave generated by an air pulse entering each bag from the top. As it travels down the length of the bag, the shock wave flexes the fabric and dislodges the dust cake. Enhancement of the pulse may be achieved by using a venturi, and cleaning may be on-line or off-line. This paper summarizes the results of an exhaustive study conducted for the Electric Power Research Institute to provide a convenient and versatile information base about the use of pulse-jet fabric filters on coal-fired boilers. Predominant features of the many pulse-jet installations identified by vendor survey and literature survey are shown in graphical and tabular form.     

Economic Comparison of Emission Control Systems for Glass Manufacturing Furnaces with Heat Recovery

ABSTRACT

Glass manufacturing, like other process industries, is faced with air pollution compliance problems due to ever stricter emission limits. Several waste gas cleaning equipment options are available for air pollution control (APC) in glass plants, the most common arrangements being based on electrostatic precipitator (ESP) or fabric filter (FF) dust collectors and semi-wet or dry processes for acid gas removal. However, several counteracting aspects affect the choice of gas cleaning technologies, which are confirmed by the discrepancies encountered in actual suppliers' bids. In this paper, the main pollution control options are analyzed by carrying out a critical comparison under the cost-effectiveness point of view to select the lowest cost arrangement considering capital investment, operating expenses, and energy-saving revenues from heat recovery processes. The analysis is carried out with reference to a case study involving actual float glass production lines at Pilkington plants in Italy.     

Filtration Properties of Fly Ash from Fluidized Bed Combustion

Some of the features of the fluidized-bed combustion (FBC) process have a direct bearing on the particulate properties that most strongly influence filtering pressure drop. A laboratory program was conducted to experimentally determine the relative pressure drop characteristics of ashes from the TVA-EPRI 20-MW bubbling bed, atmospheric pressure FBC (AFBC) pilot plant and six pulverized-coal combustion (PC) units. The combined influences of measured particle and dust cake properties on filtering pressure drop were estimated with existing filtration theories. These theories predict a higher pressure drop for a dust cake produced with the AFBC ash than for one consisting of any of the PC ashes. Laboratory measurements were made of the flow resistance of idealized, simulated dust cakes to confirm these predictions. Field operating data from the fabric filters collecting some of the tested ashes were available to validate the laboratory results. The laboratory and field data show relatively good agreement. The AFBC ash must be treated as a special case for fabric filters, and careful selection of cleaning method and fabric must be made to minimize the inherently high pressure drop characteristics of this ash.     

Dust Deposit Profiles in a High Velocity Pulse-Jet Fabric Filter

Dust deposit profiles in a pilot-scale pulse-jet fabric filter were measured using a beta gauge. Fly ash was collected on polyester needled felt bags, and the dust profiles were measured after the test system was operated to equilibrium at superficial filtration velocities of 50, 75,100,125, and 150 mm/s. The profiles measured show that a large mass of dust is retained on the fabric of a pulse-jet filter when operated at high filtration velocities. This dust mass retention can be caused by two mechanisms: the failure to remove dust from the fabric during a cleaning pulse, and the redeposition of suspended dust onto the fabric after a cleaning pulse. The dust deposit measured at the highest test velocity was found to be much different from the deposits measured at all other velocities. The deposit found at 150 mm/s had almost twice the average areal density and was more evenly distributed than the deposits found at lower velocities.     

响应面法优化袋式除尘器脉冲清灰性能

基于计算流体动力学的方法采用三维、可压缩、非稳态流动数学模型对袋式除尘器脉冲清灰过程进行了数值模拟,得到了滤袋内外压差,并与文献实验值进行了比较,验证了仿真模型的可靠性。基于响应面法研究了喷吹压力、喷吹高度、滤袋直径和滤袋长度对脉冲清灰性能的影响,得到这4个影响因子的二次多项式预测模型,并进行优化。结果表明,喷吹压力为0.3 MPa,喷吹高度为0.2 m,滤袋直径为0.16 m,滤袋长度为6 m时,内外压差峰值最优,优化结果与仿真模拟结果相差小于3%。研究结果为袋式除尘器脉冲清灰系统的设计与优化提供了重要参考。     

四喷嘴射流曝气器性能的三维数值模拟与实验研究

应用FLUENT对四喷嘴射流曝气器在不同工况下的引射空气性能进行三维数值模拟,分析了射流器内的场分布特性与气液两相流动结构;同时建立射流器性能实验台,对四喷嘴射流曝气器的性能进行实验研究。研究表明,四喷嘴射流器性能较高,能量损失较少,两相流动结构稳定;相对于单喷嘴射流器,四喷嘴射流器的流量比和效率随压力比的变化显著;四喷嘴射流曝气器在工况4下工作性能最好,其流量比q为3.20,效率η为36%,而相似工况下单喷嘴结构流量比q仅为1左右,效率η不超过20%;数值模拟结果与实验结果吻合较好。     

A model for pulse jet fabric filters

A new model for pulse jet fabric filtration is proposed. In contrast to the earlier model of Ravin and Humphries, which was formulated on the steady state assumption, the present study is aimed at developing a predictive capability for both transient and steady state operations, taking into account the compression effect of filter cakes. The model's relative simplicity allows frequent updating of the model parameter values, thus improving the accuracy of predictions. As a result, the model is particularly useful in developing control algorithms and designing controllers of pulse jet fabric filtration systems.     

Nodular Deposits in Fabric Filters

The retention of highly adherent fine particles in a fabric filter can cause a measurable difference in the forward and reverse air flow pressure drops. This difference, termed the check valve effect, results from the movement of aggregations or nodules of dust particles held by fibers on the surface or in the interstices of a fabric. The measurement of forward and reverse pressure drops is a useful method for determining the presence of nodules. Currently, we do not know of a simple way to prevent the formation of nodules nor to remove them easily once they form. However, we hope that in describing their effects, we may aid those individuals attempting to improve filter performance.     

低压供气式射流器工业化性能研究

简要介绍了低压供气式射流器的工作原理和作用,对其在氧化沟污水处理工艺中的氧利用率和动力效率等因素做了测试和分析,比较了不同水深对充氧性能的影响。结果表明,低压供气式射流曝气器氧利用率达23.17%,动力效率达2.43 kg O2/(kW.h),优于其他形式的曝气设备,可以有效降低能耗。     

Mesoscale behavior study of collector aggregations in a wet dust scrubber

In order to address the bottleneck problem of low fine-particle removal efficiency of self-excited dust scrubbers, this paper is focused on the influence of the intermittent gas-liquid two-phase flow on the mesoscale behavior of collector aggregations. The latter is investigated by the application of high-speed dynamic image technology to the self-excited dust scrubber experimental setup. The real-time-scale monitoring of the dust removal process is provided to clarify its operating mechanism at the mesoscale level. The results obtained show that particulate capturing in self-excited dust scrubber is provided by liquid droplets, liquid films/curtains, bubbles, and their aggregations. Complex spatial and temporal structures are intrinsic to each kind of collector morphology, and these are considered as the major factors controlling the dust removal mechanism of self-excited dust scrubbers. For the specific parameters of gas-liquid two-phase flow under study, the evolution patterns of particular collectors reflect the intrinsic, intermittent, and complex characteristics of the temporal structure. The intermittent initiation of the collector and the air hole formation-collapse cyclic processes provide time and space for the fine dust to escape from being trapped by the collectors. The above mesoscale experimental data provide more insight into the factors reducing the dust removal efficiency of self-excited dust scrubbers.

Implications: This paper focuses on the reconsideration of the capturer aggregations of self-excited dust scrubbers from the mesoscale. Complex structures in time and space scales exist in each kind of capturer morphology. With changes of operating parameters, the morphology and spatial distributions of capturers diversely change. The change of the capturer over time presents remarkable, intermittent, and complex characteristics of the temporal structure.     

A Model for Pulse Jet Fabric Filters

ABSTRACT

A new model for pulse jet fabric filtration is proposed. In contrast to the earlier model of Ravin and Humphries,¹ which was formulated on the steady state assumption, the present study is aimed at developing a predictive capability for both transient and steady state operations, taking into account the compression effect of filter cakes. The model's relative simplicity allows frequent updating of the model parameter values, thus improving the accuracy of predictions. As a result, the model is particularly useful in developing control algorithms and designing controllers of pulse jet fabric filtration systems.     

A Portable,Battery-Operated,Immediate-Readout Dust-Particle Analyzer

A portable, battery-operated, electro-optical dust analyzer operating on the principle of light scattering from individual dust particles in air drawn through a high-intensity light field has been developed for monitoring dust levels where external power may be unavailable. The instrument counts and size-discriminates airborne particles over two size ranges upwards of 0.3 microns with immediate readout. A dilution mechanism permits analysis of particulate concentrations as high as 2400 particles/cm³ on each channel. The self-contained Ni-Cd batteries are rechargeable. Total weight, including batteries and all components, is approximately 14 Ib. Total power used, mainly for pumping a filtered air sheath at 300 cm/sec and for the light source, is less than 34 watts. Another unique feature is the flow system designed for turbulence suppression.

Electronic calibration in terms of number of particles/cm³ for each size range is accomplished in the laboratory by means of a pulse generator with respect to which the readout indicator is calibrated for count. The input voltages to the pulse-height discriminators are appropriately attenuated for various pulse amplitudes simulating the output of the light-sensitive pickup, a photomultiplier tube.Pulse height as a function of particle size was measured for polystyrene latex beads ranging from 0.3 to 2 microns in diameter. Good correlation is obtained with results from commercial analyzers.

Field surveys have been undertaken with the CAES prototype analyzer at various sites in central Pennsylvania and at numerous sampling points within the cities of Pittsburgh and Philadelphia. Particulate concentrations as high as 1400 particles/ cm³ have been measured at a coal cleaning plant.     

Advanced Electrostatic Stimulation of Fabric Filtration

In advanced electrostatic stimulation of fabric filtration (AESFF), a high voltage electrode is placed coaxially inside a filter bag to establish an electric field between the electrode and the bag surface. The electric field alters the dust deposition pattern within the bag, yielding a much lower pressure drop than that found in a conventional bag. Pilot plant results show that AESFF bags can operate with a rate of pressure loss that is 70 percent below that for conventional bags. The presence of the electric field also affects the aging characteristics of the AESFF bags. On the average, the AESFF bags had residual drags that were 10 percent below those of conventional bags. The results show that AESFF baghouses can yield the same pressure drop performance as conventional baghouses while operating at much higher air-to-cloth ratios. An economic analysis evaluated the capital, operating, and maintenance costs for electric utility plants ranging from 200 to 1,000 MW. For AESFF baghouses the capital cost was found to be 25 to 48 percent below that of a conventional baghouse. A lifetime cost analysis predicts a net present value for an AESFF baghouse that is 10 to 30 percent below that of a conventional baghouse.     

Collection Efficiency as a Function of Particle Size,Shape and Density: Theory and Experience

The performance features of both industrial and experimental fabric filter systems with respect to the concentration and particle size properties of the collector effluents are examined. From a qualitative viewpoint the factors that should influence significantly the collection characteristics of a fabric filter are dust properties, fabric properties, operating parameters, filter cleaning method, and critical interdependencies. The quantitative prediction of performance and the establishment of design parameters are limited for a generalized approach but data have been reported that provide excellent support for limited applications.     

A New Catalytic Reactor for Nitrogen Oxides Removal

The body of information presented in this paper is directed to those individuals concerned with the catalytic NO_x removal reactor for a dirty (containing dust) flue gas. In the case of treating a dirty flue gas, the concentration of dust is the most important factor. While the dirty gas passes through the catalytic reactor, dust particles deposit and plug up the catalyst causing the reactor pressure loss to rise. As a result, the NO_x reduction efficiency decreases more and more, and continuous operation becomes impossible. A new type of NO_x removal reactor for dirty flue gas, the intermittent moving bed reactor, has been developed. The following characteristics have been evaluated: (1) method of calculating reactor pressure loss caused by dust particles, (2) static pressure distribution across the catalyst bed in the reactor, (3) method of evaluating uniform movement of catalyst and (4) reentrainment pattern of dust by catalyst movement. After carrying out various successful pilot plant tests, the information needed for construction and operation of a commercial plant has been developed.