Measurements in the raw gas of a full scale municipal waste incinerator using a wavelength resolved REMPI mass spectrometer

A resonance enhanced multiphoton ionization (REMPI) mass spectrometer consisting of a tunable laser unit (Nd:YAG pump laser and OPO) and a reflectron mass spectrometer have been upgraded to cope with the difficult conditions such as vibrations, temperature fluctuations and dust, prevailing in an incinerator. On-line measurements of the raw gas have been carried out at the municipal waste incinerator in Stuttgart. Although this test series could not be completed the results are encouraging. They show that wavelength resolution can provide valuable information beyond the one obtainable by fixed frequency REMPI. Examples discussed include separation of interferants to the aniline signal and identification of phenantrene.     

垃圾焚烧炉二次配风优化数值模拟

针对城市生活垃圾焚烧发电的排放问题，以重庆市某垃圾焚烧炉为原始模型，在炉膛两侧炉壁的适当位置设置二次配风口，并采用CFD（计算流体动力学）方法对炉膛内气体的二次燃烧过程进行数值模拟。通过观察对比有无二次配风以及二次配风口位置不同时炉膛内气体的温度场、气体在炉膛内的停留时间分布以及炉膛内气体的混合程度和湍动能等，重点分析了二次风在气体燃烧过程中所起的作用，并对2种不同二次配风口位置时抑制二恶英产生的效果进行了评价。通过对垃圾焚烧炉二次风的优化数值模拟，获得了适合本焚烧炉的比较合理的二次配风条件，可为焚烧炉的设计和改进提供一些有价值的参考。     

An assessment of dioxin contamination from the intermittent operation of a municipal waste incinerator in Japan and associated remediation

Significant dioxin (polychlorinated dibenzo-para-dioxins (PCDDs)/polychlorinated dibenzo-furans (PCDFs)) pollution from a municipal solid waste incinerator was discovered in 1997 in Osaka prefecture/Japan. The cause and mechanism of pollution was identified by a detailed assessment of the environment and incinerator plant. The primary sources of PCDD/PCDF pollution were high dioxin releases from an intermittently operated waste incinerator with PCDD/PCDF emissions of 150 ng-TEQ/Nm³. PCDD/PCDF also accumulated in the wet scrubber system (3,000 μg TEQ/L) by adsorption and water recirculation in the incinerator. Scrubber water was air-cooled with a cooling tower located on the roof of the incinerator. High concentrations of dioxins in the cooling water were released as aerosols into the surrounding and caused heavy soil pollution in the area near the plant. These emissions were considered as the major contamination pathway from the plant. Decontamination and soil remediation in and around the incinerator plant were conducted using a variety of destruction technologies (including incineration, photochemical degradation and GeoMelt technology). Although the soil remediation process was successfully finished in December 2006 about 3 % of the waste still remains. The case demonstrates that releases from incinerators which do not use best available technology or which are not operated according to best environmental practices can contaminate their operators and surrounding land. This significant pollution had a large impact on the Japanese government’s approach toward controlling dioxin pollution. Since this incident, a ministerial conference on dioxins has successfully strengthened control measures.     

Estimation of the contribution of a municipal waste incinerator to the overall emission and human intake of PCBs in Wilrijk, Flanders

The contribution of the emission of PCBs by a municipal waste incinerator in Wilrijk, a relatively industrialized district in the largest city of Flanders, to the total emission to air and to the total human intake was estimated. Therefore it was compared to the emission of PCBs by evaporation from PCB containing applications (transformers, capacitors, paint, ink, etc.) and to the intake of PCBs with food. As there was a lack of PCB data from the incinerator, the PCB emission concentration was estimated using three different approaches. A PCB measurement of the incinerator emission, performed later on, fell within the predicted range of 0.0004-0.005 ng TEQ/Nm3. Emission of PCBs from PCB containing applications and intake from food were deduced from information available on Flemish and European level. The results indicate a PCB contribution from the incinerator to local emissions between 0.3% and 3% of the emission from PCB containing applications and a contribution to human intake less than 6 x 10(-4)% of the intake from food.     

Proportional Sampling System for the Collection of an Integrated Auto Exhaust Gas Sample

Carbon baking process involves evolution of fumes containing hydrocarbons and soot particles which cannot be discharged directly into the atmosphere. An incinerator can be used to clean these fumes. However, length of the baking cycle, nature of the fumes and variations in fume volume and temperature may result in excessive auxiliary fuel usage and inefficient incineration, if the incinerator is not designed properly. This paper describes the application of fundamental knowledge of aerodynamics, reaction kinetics and combustion, together with clear understanding of the process, in design of a highly efficient, fully automated incinerator. The design incorporates a unique but simple control system which results in reduction of auxiliary fuel usage without endangering the safety and efficiency of the incineration process. Operations and economics of the incinerator are described by illustrating a typical baking cycle and comparing actual fuel usage with the thermal ratings of the incinerator. Operating experience from a number of installations in the U. S. and Canada is also noted.     

Characterization and classification of complex PAH samples using GC-qMS and GC-TOFMS

The aim of this study was to compare the polycyclic aromatic hydrocarbon (PAH) contents in a number of complex samples, including soil samples from industrial sites, anti-skid sand, urban dust and ash samples from municipal solid waste incinerators. The samples were characterized by routine analysis of PAHs (gas chromatography–quadrupole mass spectrometry) and gas chromatography–time of flight mass spectrometry (GC–TOFMS). Classification of the samples by principal component analysis (PCA) according to their composition of PAHs revealed that samples associated with traffic and the municipal incinerator formed homogeneous clusters, while the PAH-contaminated soils clustered in separate groups. Using spectral data to resolve co-eluting chromatographic peaks, 962 peaks could be identified in the GC–TOFMS analysis of a pooled sample and 123–527 peaks in the individual samples. Many of the studied extracts included a unique set of chemicals, indicating that they had a much more diverse contamination profile than their PAH contents suggested. Compared to routine analysis, GC–TOFMS provided more detailed information about each sample and in this study a large number of alkylated PAHs were found to be associated with the corresponding unsubstituted PAHs. The possibility to filter peaks according to different criteria (e.g. to include only peaks that were detected in the analysis of another sample) was explored and used to identify unique as well as common compounds within samples. This procedure could prove to be valuable for obtaining relevant chemical data for use in conjunction with results from various biological test systems.     

Chemical kinetic modeling of de novo synthesis of PCDD/F in municipal waste incinerators

A kinetic model is developed for de novo synthesis of PCDD/F from carbon in incinerator fly ash. The main mechanistic steps considered in the model are carbon gasification, PCDD/F formation, desorption and degradation. Rate equations are derived which can relate PCDD/F formation with process variables including carbon concentration of fly ash, partial pressure of oxygen, reaction temperature and time. The kinetic model has been verified using laboratory de novo synthesis data reported in the literature. When the model is applied to industrial incinerator conditions, PCDD/F formation levels of 0.1-0.5 microg/N m3 in the gas phase and 0.1-1.2 microg/g in the solid phase are calculated, and both are in good agreement with incinerator measurements.     

Waste incineration and pulmonary function: an epidemiologic study of six communities

This study investigated the chronic effects of emissions from three different waste incinerators on pulmonary function of both healthy and sensitive subjects with chronic respiratory symptoms. Participants were 8-80 years old, not currently smoking, and living in one of three communities each with an incinerator or one of three matched comparison communities. In total, 1018 subjects underwent a spirometric test once a year during 1992-1994. Exposure was assessed by three methods: living in an incinerator community; distance from the incinerator; and an incinerator exposure index, a function of the distance and direction of each subject's residence to the incinerator, days downwind, and average time spent outdoors. The results generally showed no statistically significant association between pulmonary function and these three incinerators, adjustment for gas oven/range use at home, length of residency, and smoking history in the mixed linear models. Two significant associations were that exposure to the hazardous waste incinerator in 1994 and to the municipal waste incinerator in 1993 were related to poor forced vital capacity. Sensitive subjects were not more adversely affected by incineration emissions than were hay fever or normal subjects. Possible explanations for the negative findings are low exposure levels and bias due to nondifferential misclassification of exposures.     

Relationship of Destruction Parameters to the Destruction/Removal Efficiency of PCBs

The destruction/removal efficiency (DRE), and the ability to accurately measure it, is a function of the concentration of the chemical compound in the input waste, the incinerator design and operation, sampling methods, and the analytical procedures. All of these are interrelated. This paper discusses the basic DRE equation [DRE = W_In W_out)/W_in × 100] and how it relates to some of the other destruction parameters. Some example data from the literature are presented. While PCBs have been used as the example, the equations and graphs are equally valid for some other hazardous compounds (POHCs), with the substitution of the 99.99% DRE requirement in lieu of the 99.9999% DRE for PCBs. The use of the relationships discussed in this paper should allow incinerator operators to more efficiently plan demonstration test burns which will adequately demonstrate the DRE.     

Transient puffs of trace organic emissions from a batch-fed waste propellant incinerator

Emissions data have been obtained from a waste propellant incinerator. The incinerator is a dual fixed hearth, controlled air incinerator equipped with acid gas and particulate scrubbing. "Puffing" has been evident in this waste propellant incinerator by spikes in the CO concentration. Transient puffs of organics may travel down the combustion chambers and lead to stack emissions. The major conclusions from this study are that (1) transient puffs are formed due to the semi-batch feed nature of the combustion process (causing a local oxygen deficiency) and high water content of the desensitized propellant; (2) in batch-fed combustors, puffs can contribute to most of the organic emissions (which are relatively low) measured with US EPA sampling and analytical methods; (3) it is estimated that batch-fed combustion contributes up to 7-18 times more emissions than steady-state combustion will generate; (4) by applying dispersion analyses to determine the amount of oxygen deficiency in the flame zone, the combustion zone concentration of CO during batch-fed operation could be as high as 160,000 ppm, compared to a measured peak stack concentration of 1200 ppm CO; and (5) an organic sample is collected and averaged over at least a 2-h period that smooths out the transient peaks of organics emissions during batch-fed operation. For emissions that are associated with long-term potential health impacts, this is an appropriate sampling method. However, if a compound has a short-term potential health impact, it may be important to measure the time-resolved emissions of the compound.     

Waste Incineration and Pulmonary Function: An Epidemiologic Study of Six Communities

ABSTRACT

This study investigated the chronic effects of emissions from three different waste incinerators on pulmonary function of both healthy and sensitive subjects with chronic respiratory symptoms. Participants were 8-80 years old, not currently smoking, and living in one of three communities each with an incinerator or one of three matched comparison communities. In total, 1018 subjects underwent a spirometric test once a year during 1992-1994. Exposure was assessed by three methods: living in an incinerator community; distance from the incinerator; and an incinerator exposure index, a function of the distance and direction of each subject's residence to the incinerator, days downwind, and average time spent outdoors. The results generally showed no statistically significant association between pulmonary function and these three incinerators, adjustment for gas oven/range use at home, length of residency, and smoking history in the mixed linear models. Two significant associations were that exposure to the hazardous waste incinerator in 1994 and to the municipal waste incinerator in 1993 were related to poor forced vital capacity. Sensitive subjects were not more adversely affected by incineration emissions than were hay fever or normal subjects. Possible explanations for the negative findings are low exposure levels and bias due to nondifferential misclassification of exposures.     

Polybrominated diphenyl ethers in blood from Korean incinerator workers and general population

This study was conducted to examine PBDE exposure in Koreans, with a special focus on incinerator workers due to their potential for occupational exposure to PBDEs. A total of 92 blood samples from 30 incinerator workers, 51 nearby residents and 11 controls were analyzed. The mean total PBDE concentration calculated from the 13 most concentrated congeners for all samples was 16.84+/-7.48 ng/g lipid, which was somewhat higher concentration than in other countries except North America and Canada. The PBDE levels and congener profiles detected in incinerator workers were not distinctly different from those found in the general population. In all groups tested, BDE-47 was dominant (mean contribution=32.5%) followed by BDE-153 (23.6%) and relatively high portions of BDE-183 (16.5%) were found. No strong trend was observed between PBDE levels and a number of key biological factors examined in this study, however, weak correlations were observed in PBDE levels measured against dietary habits, particularly in fish consumption frequency and gender. Overall, our data suggest that the occupational exposure of incinerator workers to PBDEs can be considered minor, while other lifestyle factors can have a greater contribution to PBDE exposure.     

Exposure assessment of polychlorinated dibenzo-p-dioxins and dibenzofurans (PCDD/Fs) in temporary municipal-waste-incinerator maintenance workers before and after annual maintenance

Polychlorinated dibenzo-p-dioxins and dibenzofurans (PCDD/Fs) have been found in ambient air around municipal waste incinerators (MWIs), and elevated serum levels in incinerator workers have also been observed in some studies. However, few studies have focused on temporary employees who work intermittently through the annual maintenance and clean-up around different incinerators. The present study aimed to assess the change in serum PCDD/F levels of temporary employees between the beginning of periodic incinerator maintenance and one month the work was completed. Thirty-five volunteer workers, most of them transient and temporary maintenance staff, were recruited from a contractor that provided annual maintenance for four incinerators in this study. Information about each participant was obtained by questionnaire at the beginning of annual maintenance. The questionnaire asked for work history, health status, and diet information. As measured by the PCDD/F levels in blood, a significant increase was observed in workers after a month of maintenance work. The increase was greater in workers who had never done this type of maintenance than in those with previous experience, especially for 2,3,4,6,7,8-HxCDF levels. The data also showed that the laborers and employers need to pay more attention to occupational health issues even for short-term incinerator maintenance workers.     

Evaluation of PCDD/Fs patterns emitted from incinerator via direct ambient sampling and indirect serum levels assessment of Taiwanese

The aim of this study was to evaluate the PCDD/Fs patterns in ambient air based on data information emitted from incinerator generated from ambient air measurements and those in serum. Four circular zones, namely A, B, C, and D, were identified based on simulated ambient annual average PCDD/Fs concentrations, from a selected municipal waste incinerator. Sixteen ambient samples were taken from the 4 circular zones across 4-seasons. Eighty-nine volunteers were recruited according to the demographic distribution within each zone. PCDD/Fs profiles were documented both for air and serum samples collected. Comparing to the congener patterns from ambient air and serum samples, we found that OCDD, OCDF, 1,2,3,4,6,7,8-HpCDD, and 1,2,3,4,6,7,8-HpCDF were the predominant groups among 17 congeners from both the ambient air and serum sample. And, factor analysis showed the distribution patterns of PCDD/Fs from ambient air and serum samples are almost identical across different zones, except for congener patterns of serum samples from residents in zone C. In addition, the average PCDD/Fs level significantly reduced for about 10 folds than those of the other three seasons when the incinerator was shut down in one of sampling periods. We might conclude that ambient air exposure was the most important contributor to PCDD/Fs levels in ambient air but not the single in serum. Therefore, another or more powerful source, such as occupational exposure, dietary intake or the consumption of local food, should be further investigated at the same time.     

Dietary exposure to PCDD/PCDFs by individuals living near a hazardous waste incinerator in Catalonia, Spain: temporal trend

The levels of polychlorinated dibenzo-p-dioxins (PCDD) and polychlorinated dibenzofurans (PCDF) were measured in foodstuffs randomly acquired in July 2006 in various locations of Tarragona County (Catalonia, Spain), which are near a hazardous waste incinerator (HWI). A total of 35 composite samples, belonging to various food groups (vegetables, pulses, cereals, fruits, fish and seafood, meat and meat products, eggs, milk, dairy products, and oils and fats) were analyzed by HRGC/HRMS. The dietary intake of PCDD/PCDFs was subsequently determined and compared with a previous survey performed in 2002. For calculations, recent data on consumption of the selected food items were used. Total dietary intake of PCDD/PCDFs for the general population of Tarragona County was estimated to be 27.81 pg WHO-TEQ/day, value notably lower than that found in the 2002 study, 63.80 pg WHO-TEQ/day. Fish and seafood (28%), oils and fats (22%), eggs (17%), and dairy products (11%) were the most important contributors to this intake, while pulses (1%), milk (2%), vegetables (3%) and fruits (3%) showed the lowest contribution to total WHO-TEQ. The current PCDD/PCDF intake is also considerably lower than the intake estimated in 1998 for the population of the same geographical area, 210.1 pg I-TEQ/day, when a baseline study was carried out during the construction of the HWI. The present intake is also compared with the dietary intakes of PCDD/PCDFs recently (2006-2007) reported for a number of regions and countries.     

PCB levels and congener patterns from Korean municipal waste incinerator stack emissions

Congener specific polychlorinated biphenyl (PCB) data from the stack gas of nine Korean municipal waste incinerators was used to determine characteristic congener patterns of emitted PCBs. Principal component analysis revealed three classes of incinerators according to their pattern of PCB congener emissions: those resembling the background sampling material; those producing large quantities of a few tetra-chlorinated congeners; those producing large proportions of mono (MO-) and non-ortho (NO-) congeners relative to di-ortho (DO-) levels. Also, correlations between individual PCB congeners and polychlorinated dibenzo-p-dioxins and furans (PCDD/Fs) were discovered for several NO-PCBs and tetra and penta chlorinated PCDFs. Full PCB congener data is presented along with operating conditions for each incinerator.     

The Cost Estimation of Thermal and Catalytic Incinerators for the Control of VOCs

In an earlier paper, major commercially available incinerator technologies designed to treat dilute waste gas streams containing volatile organic compounds (VOCs) were described in a qualitative comparison. In addition, a simplified procedure was outlined through which important sizing parameters could be calculated given certain information about the waste gas. This paper describes the use of these parameters in developing a study (±30percent) cost estimate for the total capital investment and the total annual costs incurred in treating a waste stream of volatile organic compounds (VOCs). An illustrative problem used in the former paper is completed here in order to contrast some of the economic differences between thermal and catalytic incinerator systems.     

Comparison of variability in dioxin and furan data acquired using single train and simultaneous multiple train stack sampling methods

The variance of polychlorinated dibenzo-p-dioxin (PCDD; dioxin) and polychlorinated dibenzofuran (PCDF; furan) data obtained from single- and simultaneous multiple train methods was compared. Single train triplicate data were used from 4 stack tests obtained from a long dry kiln cement plant and 18 stack tests from a municipal solid waste (MSW) incinerator. Data from the American Society of Mechanical Engineers (ASME) report Reference Method Accuracy and Precision (ReMAP) (Lanier and Hendrix, 2001) were used for the simultaneous multiple samples, which accounted for 27 data points. Nineteen data points were acquired from an ASME research facility, 5 from a MSW incinerator unrelated to the single train MSW incinerator, and 3 from a lightweight aggregate kiln (LWAK). The ReMAP procedure was used to determine the relationship between the standard deviation and the concentration of the single train and simultaneous multiple train data. Results indicated that there was benefit from the use of simultaneous multiple train sampling for concentrations above 129 pg toxic equivalency (TEQ)/m³. There was no indication of benefit from the use of simultaneous multiple train sampling at concentrations below 129 pg TEQ/m³.

Implications:Precision of stack sampling data can be the difference between meeting and failing compliance limits. Generally, three dioxin/furan samples are acquired when stack sampling to meet compliance regulations. A reliable estimation of the data’s true concentration is not possible with this small amount of data. Increasing the precision decreases the chance that the acquired concentration deviates greatly from the true concentration. Facilities that use the appropriate stack sampling method will benefit by either improved data precision or minimal stack sampling expenses. The observations made suggest that facilities that are expected to have dioxin/furan concentrations above 129 pg TEQ/m³ would increase the precision of samples by using simultaneous multiple train sampling.     

Simultaneous sampling of PCDD/PCDF inside the combustion chamber and on four boiler levels of a waste incineration plant

At a MSWI (municipal solid waste incinerator) plant PCDD/PCDF samples (gasphase and particulates) were taken simultaneously be a shock-freezing method in the incinerator combustion chamber at approx. 800°C and in four sampling sections in the boiler at about 490°C, 370°C, 330°C and 270°C. In this way PCDD/PCDF-formation in the flow through the boiler was determined. Two data sets were evaluated. A considerable PCDD/PCDF-formation had occurred already at boiler temperatures of about 490°C; the highest concentration, however, was found at the end of the boiler at about 300°C. The accompanying measuring program of plant parameters made the calculation of the PCDD/PCDF mass flows possible, which allowed the inclusion of the PCDD/PCDF-content in the ESP dust in the mass flow calculations.     

The fate of PAHs in the carbon black manufacturing process

This study measured PAHs contained in the feedstock oil, carbon black products, and stack flue gas, then the fate of PAHs was assessed from the mass balance point of view for a carbon black manufacturing process. Results show the carbon black manufacturing process would result in the depletion of total-PAHs and the summation of top three carcinogenic PAH species (i.e., BbF+BaP+DBA) up to 98.15% and 99.83%, respectively. The above results suggest that the carbon black manufacturing process would result in not only the decrease of the amount of total-PAHs, but also the carcinogenic potencies of PAHs originally contained in the feedstock oil. Regarding PAHs contained in the carbon black products and stack flue gas, this study suggest they might be resulted mostly from high-temperature pyrolytic process, rather than the PAHs originally contained in the feedstock oil. For the carbon black manufacturing industry, since the soot (i.e., the carbon black) was completely collected as its final product, therefore most of carbon black-bearing PAHs did not directly release to atmosphere. On the other hand, PAHs contained in the stack flue gas were directly exhausted to the atmosphere and thus were assessed in this study. The results show the emission rates for total-PAHs and BbF+BaP+DBA for the stack flue gas were 2.18 kg/day and 1.50 g/day, respectively, which were approximately 25% and 40% of those exhausted from a municipal incinerator with a treatment capacity of 300 metric tons/day. It is concluded that the carbon black manufacturing process might not be a significant PAHs emission source, as compared to the municipal incinerator.