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楔横轧制是生产台阶轴轧件的高效方法 ,工业发达国家的汽车变速轴大多采用楔横轧件来代替模锻件。但是 ,楔横轧制的最大截面直径和最小截面直径之比 (又称压缩比 ) ,一般不宜超过 2 ,否则容易产生内部缺陷。在理论上 ,当轧件的压缩比超过 2时 ,可采用多道轧制。但是 ,国内外的实践表明 ,如果工艺参数不能优化匹配 ,在轧制过程中坯料的心部将会出现疏松空洞 ,以致有人一提到楔横轧件就“摇头”,使这一高效工艺不能广泛地应用到生产中。四川省机械研究设计院通过多年的研究和实验 ,为德阳华升轧制有限公司设计的江西五十铃二轴 (最大压缩比为 … 相似文献
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冷轧时轧件塑性变形热和摩擦热是导致轧件温度升高的两个主要原因。采用包含滑动摩擦和粘着摩擦在内的预位移 滑动摩擦模型较准确地计算了轧制区摩擦热 ,并综合考虑轧件塑性变形热 ,推导了冷轧薄板温升计算公式。 相似文献
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在阐述Al-Li合金熔铸特点基础上讨论了该合金垂直半连铸凝固过程温度场模拟问题.讨论时.把问题当作非稳态,并考虑结晶潜热.用交替隐式差分法计算了不同熔铸工艺条件下的温度场.对计算结果作了分析.讨论并和实验结果作了对比,指出了熔铸工艺条件对温度场的影响. 相似文献
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《Journal of Manufacturing Processes》2002,4(2):97-108
The upper bound element technique (UBET) is used to determine the optimum intermediate shape for profile ring rolling using backward simulation. The lowest energy rate is the key issue in achieving the optimal intermediate shape as well as the backward simulation of the process. The plastic flow of material in ring rolling is assumed to be a sequence of successive closed-die forging processes. The ring is divided into features, which provide an approximated profile consisting of a number of rectangular elements. The simulation of the profile ring rolling was tested with different profiles of rolls, and two such cases are presented here. The present method was validated using an experimental radial ring rolling mill designed and fabricated in the Dept. of Mechanical Engineering at Ohio University for the investigation of both cold and hot ring rolling processes. As the results show, this technique is capable of solving the backward simulation of profile ring rolling problems in a much shorter time compared to the finite element method (FEM), which cannot easily simulate profile ring rolling. Moreover, as an engineering tool, this approach can be applied effectively to the profile ring rolling process and can serve as a useful tool in industrial applications. 相似文献
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此文介绍了利用数字计算机进行矩形截面环轧制的优化规程设计方法,优化是基于轧制过程的物理模型,考虑了各种轧制约束条件,结果符合实际生产情况,并且可使轧机容量得到充分利用,大大缩短轧制所需时间,节约材料与能源消耗。 相似文献
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《Journal of Manufacturing Processes》2000,2(4):217-224
Accurate prediction of the onset of chatter is difficult in designing and operating a rolling mill. Both the lack of precise rolling process models and analytical methods for the investigation of mill stability have forced designers and users to rely on experience and trial and error, which are time consuming and cost demanding. A comprehensive rolling process model is introduced to form the foundation of chatter analysis that includes a range of possible process variations. Analytical chatter models for both single and multiple-stand rolling mills are constructed that account for interactions between mill structure and rolling process, as well as between adjacent stands. Stability analysis is performed to formulate criteria for rolling mill design and operation. Finally, simulations and experiments are presented to verify some basic components of the rolling process model that constitute the proposed chatter models. 相似文献
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以X110型车门为例,分析零件工艺性,介绍滚压成形工艺过程,强调在模具设计和制作中应注意的问题。设计由滚压、校正、滚焊和自动断料等工艺流程组成的滚压线,可作为类似滚压工艺参考。 相似文献
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对5座高山电视塔在自然环境下金属腐蚀与防护进行了调查和分析研究,寻求其规律性,以便在今后建设中有针对性地改进抗蚀措施,提高并延长其结构使用寿命,更好地为广播电视宣传服务。 相似文献
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目的分析旋转尾翼对火箭测试平台平衡滚速的影响,基于旋转尾翼式火箭测试平台开展飞行弹道设计。方法以旋转尾翼火箭测试平台为例,分析旋转尾翼、箭体和滚动轴承间的受力,建立旋转尾翼火箭测试平台箭体和尾翼滚转通道动力学模型,分析旋转尾翼不对称性、不同摩擦力系数时旋转尾翼对平台箭体平衡滚速的影响关系,并以倾斜有轨发射旋转尾翼火箭测试平台为例,开展弹道设计与仿真。结果采用旋转尾翼设计,当滚转等效舵偏较大时,能够降低固定尾翼平台平衡滚转。随着滚转等效舵偏的增加,箭体的平衡滚速不会持续增加,箭体的平衡滚转速度将稳定在4.4 rad/s左右。旋转尾翼轴承摩擦力系数显著影响旋转尾翼对箭体平衡滚速的抑制作用。经过弹道设计仿真,箭体的平衡滚速为4.01rad/s,满足试验载荷对转速的需求。结论旋转尾翼能够有效抑制箭体的平衡滚速,基准弹道设计满足飞行试验要求。 相似文献
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结合用盘条生产药芯焊丝过程 ,对冷态金属连续轧制成形工艺特点进行了多方面的分析 ,特别是在改善连轧稳定性、提高轧制精度、降低能耗、减少设备成本等方面 ,提出了一些改进措施。 相似文献