垃圾焚烧炉二次配风优化数值模拟

针对城市生活垃圾焚烧发电的排放问题，以重庆市某垃圾焚烧炉为原始模型，在炉膛两侧炉壁的适当位置设置二次配风口，并采用CFD（计算流体动力学）方法对炉膛内气体的二次燃烧过程进行数值模拟。通过观察对比有无二次配风以及二次配风口位置不同时炉膛内气体的温度场、气体在炉膛内的停留时间分布以及炉膛内气体的混合程度和湍动能等，重点分析了二次风在气体燃烧过程中所起的作用，并对2种不同二次配风口位置时抑制二恶英产生的效果进行了评价。通过对垃圾焚烧炉二次风的优化数值模拟，获得了适合本焚烧炉的比较合理的二次配风条件，可为焚烧炉的设计和改进提供一些有价值的参考。     

二次风喷嘴角度对炉排式垃圾焚烧炉内燃烧及选择性非催化还原脱硝的影响

利用CFD技术,对某城市处理量为750 t·d~(-1)的垃圾焚烧炉内燃烧与选择性非催化还原脱硝(SNCR)过程进行建模分析,重点研究了二次风喷嘴角度的改变对焚烧炉内燃烧温度场的影响及其对提高SNCR脱硝效率的作用。模拟结果表明,焚烧炉二次风喷嘴角度调整为相互交叉45°,可以改善炉内燃烧状况,促进炉膛内烟气与空气的混合,使炉膛内温度场分布均匀,有利于SNCR还原反应;二次风喷嘴角度改变后,在一定程度上保证了SNCR系统喷入的尿素液滴在炉膛内的停留时间。与平行二次风相比,使用交叉二次风送风方案,前墙喷嘴脱硝效率提高4.8%,后墙喷嘴脱硝效率提高了19.7%。     

回转炉床式焚烧炉计算机实时监测系统的研究

将计算机实时监测和控制技术引入到城市垃圾焚烧设备中，对回转炉床式焚烧炉的整个流程中各环节的生产数据，进行实时监测及控制，以提高焚烧炉的焚烧量和焚烧质量，使焚烧效率最佳，并且保证系统的安全可靠运行。     

新型转式垃圾焚烧过程中脱氯脱硫机理的研究

为了探讨有机垃圾焚烧过程钙基添加剂对HCl，SO_x生成特性的影响，分别在自行设计的中空水冷转式垃圾焚烧炉和固定床加热炉中进行了一系列的实验，研究结果表明新型转式焚烧炉具有强化传热传质特性，能提高HCl、SO_x的脱除率，可抑制有害气体的生成；同时也研究了 HCl，SO₂气体同时存在时，钙基添加剂对脱氯脱硫效率的影响规律。     

燃烧过程颗粒物的形成及我国燃烧源分析

燃料燃烧会排放一次颗粒物和二次颗粒物,一次颗粒物中亚微米粒子主要是由于无机矿物质经蒸发-成核-凝结-凝并的途径形成的;超微米颗粒的产生不同于亚微米颗粒的形成,是由于破碎机理.二次颗粒物是由气态前驱体在大气中转化而成的.我国燃烧源主要是煤燃烧、燃油机动车和农村生活燃料等.深入认识颗粒物的形成及燃烧源的特征对有效控制颗粒物的排放是很有帮助的.     

燃烧过程颗粒物的形成及我国燃烧源分析

燃料燃烧会排放一次颗粒物和二次颗粒物,一次颗粒物中亚微米粒子主要是由于无机矿物质经蒸发-成核-凝结-凝并的途径形成的;超微米颗粒的产生不同于亚微米颗粒的形成,是由于破碎机理.二次颗粒物是由气态前驱体在大气中转化而成的.我国燃烧源主要是煤燃烧、燃油机动车和农村生活燃料等.深入认识颗粒物的形成及燃烧源的特征对有效控制颗粒物的排放是很有帮助的.     

蓄热式热氧化器的改进与应用

为了解决城市周边小企业挥发性有机物空气污染问题,研发了一种新型多蓄热室旋转换向蓄热式热氧化器,对现有蓄热式热氧化器内不合理的流通截面积分配比例进行了改进,并在北京市郊某工厂建设了处理能力3 000 m3/h的应用示范装置.应用情况表明,新型蓄热式热氧化器对VOC的处理效率可达96%,同时比常规热力焚烧炉节能70%以上....     

运用CFD技术进行二段往复炉排焚烧炉二次风口的辅助设计

二次风口的合理布设是实现炉膛内气体混合均匀、反应完全的有效措施之一,运用CFD技术进行二段往复炉排焚烧炉二次风口的辅助设计,借助PHOENICS软件模拟二次风口对炉内流场的影响.通过模拟发现,二次风口的布设可明显提高烟气的湍流程度,前后墙各设一排直径为0.04 m的二次风口可以实现最佳的炉膛流场工况.     

垃圾焚烧炉炉拱改造与燃烧优化的数值模拟

炉排式垃圾焚烧炉在处理比设计水分高、热值低的垃圾时,容易出现着火位置滞后、垃圾＂烧不透＂、残炭含量高等问题。采用FLIC软件的床层模型和商业软件FLUENT,对焚烧炉炉排和炉膛燃烧过程进行了模拟计算。结合某城市生活垃圾焚烧炉存在的燃烧不完全问题,通过一系列的数值实验,探索后拱高度和挡板的有无对燃烧过程的影响。比较了炉拱辐射强度、挥发分质量分数、温度沿炉排长度方向的分布以及炉膛内的速度矢量图。结果表明,降低后拱高度或增加挡板均可使着火位置有不同程度的前移;同时降低炉拱高度和增加挡板可使着火位置前移约1.1 m,提前进入稳定燃烧阶段。     

垃圾焚烧炉炉膛温度的影响因素

垃圾焚烧过程的不稳定会导致大量有害物质的生成,为确保垃圾的清洁燃烧需要将炉膛温度控制在850℃以上,为此测试了焚烧炉运行的主要可控参数对炉膛温度的影响。结果表明,垃圾堆放位置在垃圾池深3～8 m处,并经过6 d以上发酵脱水后适合焚烧;炉膛温度随给料量、一次风率和一次风温增加而增大,随过量空气系数增加而降低,其中给料量宜控制在95%～110%之间;当过量空气系数为1.6、一次风率为90%、一次风温为260℃、给料量为100%时炉膛温度达901℃。     

Field Testing and Computer Modeling of an Oxygen Combustion System at the EPA Mobile Incinerator

The LINDE® Oxygen Combustion System has been demonstrated successfully at the EPA Denney Farm site as part of the modified EPA mobile incinerator. This paper describes the field testing results and computer modeling of the LINDE system. The oxygen system enables the EPA unit to incinerate dioxin and PCB contaminated soil at a consistent rate of 4000 lb/h—200 percent of the original maximum capacity. The pure oxygen combustion system improved the thermal efficiency of the incinerator by over 60 percent and reduced the flue gas volume dramatically. Therefore, the dust carryover problem was mitigated. The destruction and removal efficiencies of hazardous wastes exceeded EPA requirements.

The design of the proprietary burner allows the use of up to 100 percent oxygen in place of air for incineration with improvements over conventional oxy-fuel burners. As a result, the temperature distributions in the rotary kiln are uniform and NO_x emissions are low.

The oxygen combustion system, controlled by a programmable controller, provided much better response and flexibility than conventional air based systems. The system generated a stable flame and responsed well to the transient conditions of the rotary kiln. Kiln puff occurrence was virtually eliminated in the operation of the mobile incinerator.

A computer model of the incinerator was developed and used for the process design of the LINDE system. The model predicted the test results reasonably well. This model can be a useful tool in the design and operation of rotary kiln incineration systems.     

3-D Flow Modeling of a Hazardous Waste Incinerator

A three-dimensional flow model of a hazardous waste incinerator kiln and vertical secondary combustion chamber arrangement was constructed to evaluate critical system parameters. The chamber wall configuration, location and arrangement of burners, and the positioning of the outlet duct were examined to determine the critical secondary combustion chamber gas residence time and mixing of the combustion flows. The scale model consisted of the rotary kiln as a primary combustion chamber, the secondary combustion chamber, two burners, and the exhaust ducting. Flue gas velocities in the model inlets and outlet were maintained to provide a Reynolds numbers equal to the full size unit. Patterns of smoke which were injected into the model inlets were viewed to evaluate flow mixing. Slow motion playback of video tape was used to determine the minimum residence time of flow in the high temperature combustion zone. The results of the model study were used to complete the engineering of a waste incineration system.     

垃圾焚烧过程中水分促燃脱氯效果的研究

分别在转式垃圾焚烧炉和固定床加热炉中,研究了水分对垃圾焚烧及钙基脱氯效果的影响.研究结果表明,垃圾焚烧过程中一定量水分的存在能促进垃圾焚烧效率,提高钙基氯剂的脱氯效率.同时,分析水分促进垃圾焚烧率和脱氯效果提高的原因,这是由于水分能强化焚烧过程的传质传热,能活化脱氯剂,改善脱氯剂的物理和化学性质,这些研究结果将为垃圾焚烧技术在我国的进一步推广提供科学依据.     

垃圾焚烧过程中水分促燃脱氯效果的研究

分别在转式垃圾焚烧炉和固定床加热炉中，研究了水分对垃圾焚烧及钙基脱氯效果的影响。研究结果表明，垃圾焚烧过程中一定量水分的存在能促进垃圾焚烧效率，提高钙基氯剂的脱氯效率。同时，分析水分促进垃圾焚烧率和脱氯效果提高的原因，这是由于水分能强化焚烧过程的传质传热，能活化脱氯剂，改善脱氯剂的物理和化学性质，这些研究结果将为垃圾焚烧技术在我国的进一步推广提供科学依据。     

Combustion modeling and performance evaluation in a full-scale rotary kiln incinerator.

This work summarizes the results of numerical investigations and in situ measurements for turbulent combustion in a full-scale rotary kiln incinerator (RKI). The three-dimensional (3D) governing equations for mass, momentum, energy, and species, together with the kappa - epsilon turbulence model, are formulated and solved using a finite volume method. Volatile gases from solid waste were simulated by gaseous CH4 distributed nonuniformly along the kiln bed. The combustion process was considered to be a two-step stoichiometric reaction for primary air mixed with CH4 gas in the combustion chamber. The mixing-controlled eddy-dissipation model (EDM) was employed to predict the conversion rates of CH4, O2, CO2, and CO. The results of the prediction show that reverse flows occur near the entrance of the first combustion chamber (FCC) and the turning point at the entrance to the second combustion chamber (SCC). Temperature and species are nonuniform and are vertically stratified. Meanwhile, additional mixing in the SCC enhances postflame oxidation. A combustion efficiency of up to 99.96% can be achieved at approximately 150% excess air and 20-30% secondary air. Reasonable agreement is achieved between numerical predictions and in situ measurements.     

回转窑式纯氧熔融焚烧垃圾技术研究

生活垃圾安全无害化处理是目前迫切需要解决的问题,直接气化熔融焚烧垃圾技术以降低二恶英排放方面巨大优势得到广泛关注,在此基础上提出纯氧熔融焚烧垃圾技术,几乎可以实现所有二次污染物近零排放。以350 t/d回转窑垃圾焚烧炉为例,对纯氧代替空气应用在回转窑上熔融焚烧垃圾系统进行了详细热力计算及分析。结果表明,纯氧熔融焚烧垃圾系统的锅炉效率可达90.56%,回转窑熔融焚烧系统还可以在垃圾焚烧后灰渣达到熔融温度的条件下,保持该系统热量平衡,稳定燃烧。并参考回转窑设计标准对该纯氧熔融焚烧城市生活垃圾的回转窑参数进行确定。     

Prediction of Flue Gas Composition of an Incinerator Based on a Nonequilibrium-Reaction Approach

A nonequilibrium-reaetion model is developed to predict the flue gas composition of an incinerator for solid waste combustion and gasification. The model may also be effectively utilized to predict the composition of exit gas from the primary chamber of an incinerator where invariably substoichiometrie combustion conditions exist The model assumes that the drying and pyrolysis of waste occurs in sequence followed by combustion of devolatilized gas and residue separately. The model is applied to the combustion of pine wood, and the flue gas compositions are computed as a function of operating parameters such as temperature (1100 to 1500 K), initial moisture content (0 to 40 percent), and percentage excess air (up to 100 percent). The model is extended to include substoichiometric combustion (to simulate the gasification process without steam injection) to compare its predictions with the available experimental data. The general agreement of theory and experiment is good.     

Rotary Kiln Incineration III. An Indepth Study—Kiln Exit/Afterburner/Stack Train and Kiln Exit Pattern Factor Measurements During Liquid CCl4 Processing

Temperature and stable species concentration data are presented from various locations within a full-scale rotary kiln incinerator firing natural gas/carbon tetrachloride/air. The data are being collected as part of a cooperative program involving university, industry and government participation. The overall goal of the program is to develop a more sophisticated understanding of and a predictive capability for rotary kiln and afterburner performance as influenced by basic design and operational parameters. Non-uniformities in stable species and temperature exist for this particular kiln, at the kiln exit, under certain operating conditions. Flow perturbations from within the kiln were found to persist into the afterburner, but not into the stack. High destruction and removal efficiencies (DRE’s) were achieved under the operating conditions of these tests through adequate secondary combustion processing.