双向微槽道多孔复合结构沸腾传热研究

目的研究出新型的表面结构,以提高沸腾传热强化。方法在紫铜板上烧结铜粉多孔层,然后利用线切割对多孔层进行开槽。研究槽道参数包括槽数、槽宽、槽间距和槽向等对沸腾传热效果的影响。结果开槽增大了传热的表面积,有利于气体逸出,减少气体的逸出阻力,从而多孔表面开槽强化了沸腾传热效果,传热系数与光滑表面相比可提高2~3倍。与单向微槽道相比,双向交叉槽道有着更好的传热效果,能够形成一个稳定的液体补充和气体逸出网络。结论在多孔表面加工微型复合结构,能够大幅度提高沸腾传热强化。     

翅片宽度及厚度对管板式热沉传热性能的影响

目的研究翅片宽度及厚度对管板式热沉性能的影响。方法利用Ansys中的Fluent模块,对管板式热沉不同宽度和厚度翅片的传热性能进行模拟仿真,分析翅片宽度和厚度对管板式热沉温度均匀性的影响。结果翅片越窄,热沉温度均匀性越好,且翅片平均温度越接近载冷剂温度。增加翅片厚度,可以强化传热,但热沉质量和制造成本也会上升,且增大到一定值时,传热效果增强不显著。结论热沉翅片的宽度和厚度对热沉的温度均匀性有很大的影响,翅片越厚,宽度越窄,热沉的温度均匀性越好,但不能一味采取增加厚度和减小宽度的方式来提高热沉温度均匀性,在设计热沉时,需结合其他因素综合选取翅片的宽度和厚度。     

热水解污泥在波节管中流动传热的数值研究

利用数值模拟方法,考察了低湍流雷诺数(Re=4 000)情况下热水解污泥在几种型号波节管的管内流动和传热性能,系统研究了波节管的波节高度H、波谷圆角半径r、波节间距P以及波节长度S1对波节管的流动及传热性能的影响。结果表明,在相同管径及管长下,波节管的换热效果明显比光滑管好。由于管内形成径向二次流,湍动剧烈,传热得到强化,但是进出口压差也相应增大。波节高度H对波节管的强化传热起决定性作用,波谷圆角半径r、波节间距P以及波节长度S1主要对流动阻力产生影响。在研究中采用的波节管相对于光滑管,努赛尔数Nu和阻力系数f分别最大增加130%和129%,并且当H=4 mm,r=10 mm,S1=20 mm,S2=25 mm时,综合换热因子η达到最大值2.1。     

蜂窝流道热沉强化传热数值模拟

热沉是模拟太空深冷环境的核心部件。为提高空间深冷环境的模拟效果,更好地满足型号试验需求,设计了一种蜂窝流道热沉。利用流体力学理论和有限元方法对蜂窝热沉内部流体的流动和强化传热进行数值模拟,分析流道结构参数对流体流动和换热的影响,确定最优的流道结构参数。结果表明,同等条件下蜂窝热沉表面温度低于管板式热沉5 K左右,温度均匀性可达到±2 K;流道深度和间距是影响流体在热沉中流动与传热的重要因素,合理选择流道结构参数可以提高热沉的换热性能;需要综合考虑传热和阻力问题来确定最优的流道结构参数,最优的蜂窝热沉流道间距为75 mm,深度为10 mm。     

城市污水二级出水超滤膜污染与膜特性的研究

以城市污水二级出水为过滤介质,考察了PVA、PVP、PMMA等与PVDF的二元及三元共混超滤膜的过滤污染行为.结果表明,共混优化了PVDF超滤膜的结构参数,添加剂PVP、PVA可有效改善膜的亲水化程度,提高膜渗透通量.超滤膜的亲水性和结构特性对膜抗污染性能影响较大;堵孔阻力是二级出水过滤膜污染不可逆的主要原因.亲水性较强的超滤膜,二级出水过滤初期易因浓差极化而导致滤饼层污染,造成一定的通量衰减,但易清洗恢复,不可逆污染指数(rir)为0,抗污染性能好.致密的超滤膜表面有利于防止二级出水中的中低分子量污染物进入膜内部,而断面通透大孔和疏松海绵层结构的超滤膜,能减少二级出水中的污染物在膜中沉积形成堵孔阻力.膜表面多孔,内部大孔发育不充分,易形成堵孔污染,通量衰减大且不易清洗恢复,膜污染不可逆.     

混凝对膜污染的防止作用

研究了混凝改善膜通量和防止膜污染的效果 .结果表明 :直接过滤原水的情况下 ,反冲洗后的膜通量恢复仅为初始通量的40% ;而投加了混凝剂 4mg/L和10mg/L(以Al计 )后 ,反冲洗后的通量得到了完全的恢复 .混凝防止膜污染取决于过滤过程在膜表面形成的滤饼层的性能 .在过滤混凝液的情况下 ,混凝能在膜表面形成滤饼层 ,从而有效地防止膜污染 ,而过滤上清液的情况下 ,无法为混凝去除的中性亲水性的有机物沉积在膜表面 ,造成膜污染 .     

轻质Cf/SiOC复合材料表面抗氧化涂层烧蚀性能的研究

目的提高轻质碳纤维增强SiOC(C_f/SiOC)多孔陶瓷复合材料的抗烧蚀性能。方法用TaSi_2、MoSi_2为高温抗氧化组分,SiB_6为烧结助剂,硼硅酸玻璃为粘结剂,采用浆料法在C_f/SiOC复合材料表面制备多层梯度化抗氧化涂层。用氧乙炔考核带涂层复合材料的抗氧化及抗烧蚀性能,并通过扫描电子显微镜对烧蚀后的形貌进行分析。结果采用硼硅酸玻璃能够在较低的温度下获得表面致密的涂层,有效地提升涂层的阻氧能力,同时能够降低涂层与基体材料之间的热失配。通过浆料法能够获得梯度化的抗氧化涂层,即涂层由靠近基体部分的多孔层逐渐过渡至最外层的致密层。在氧乙炔考核烧蚀实验下,涂层表现出优良的抗烧蚀性能,并且随着表面烧蚀温度的不同,表现出不同的烧蚀行为。在1660℃下烧蚀后,线烧蚀率及质量烧蚀率分别为0.03μm/s,2.96×10-8g/(mm2·s),随着烧蚀温度增加至1760℃,线烧蚀率及质量烧蚀率增加至0.06μm/s,1.03×10-7g/(mm2·s)。带涂层的复合材料烧蚀后,涂层表面没有裂纹,但都出现了大量的孔洞,其主要原因是硼硅酸玻璃的挥发,基体材料并没有发生明显的氧化,涂层表现出优良的抗氧化、阻氧能力。结论硼硅酸玻璃的引入能够在较低的温度下获得表面致密的涂层,提升涂层的阻氧能力。制备的多组分抗氧化烧蚀涂层,可以有效地提高C_f/SiOC复合材料的抗烧蚀能力。     

飞行器隔热瓦1200℃性能测试中接触热阻影响仿真与验证

目的 建立统一的飞行器隔热材料性能测试标准。方法 利用数值方法对飞行器隔热瓦1 200℃热环境性能测试中的传热模型进行计算。设计3种不同热导率和表面粗糙度的绝热材料隔热性能对比试验。在考虑接触面间凹凸点完全接触导热、接触间隙介质导热和相邻界面辐射传热联合作用时,能够获得与实测数据基本一致的计算结果。结果 试验证明,接触热阻是导致实测数据与理想传热结果相悖的主要原因。获得了接触热阻条件下热扩散系数随传热过程的变化关系,定量得到了相同测试条件下给定的3种不同热导率与粗糙度底部绝热材料对隔热性能测试结果的影响。结论 测试结果存在较大偏差的主要原因是表面粗糙度所致,两接触面在高温条件下更有利于热流传播。研究结果可为飞行器热防护系统设计与性能考核试验方案的确定提供重要参考依据。     

身管内膛镀铬性能检测研究

目的对内膛表面强化层性能进行定量评估,给后续镀铬层的优化及新型内膛表面强化层技术的优选提供试验方法。方法以成熟度最高、应用最广泛的内膛表面镀铬技术为依据,开展强化层检测研究,主要包括硬度、厚度及微观缺陷、结合性能、抗烧蚀性能、抗磨损性能等研究。量化镀铬层抗烧蚀、抗磨损性能,实现实验室对内膛镀铬层性能的综合评估。结果铬层硬度约为521.8HV,高于基体硬度。铬层裂纹初始宽度约为300 nm,多数裂纹未连接成“网状”。铬层与基体结合力约为67.2 N。相同条件下,相比基体,镀铬层的烧蚀量和磨损量始终较小。结论镀铬层综合性能优于基体材料。     

热防护系统热真空模拟试验技术

介绍了一种能模拟可重复使用运载器热防护系统内、外表面气动热和压力环境的热真空模拟试验装置,该装置不仅能模拟TPS外表面所受气动热和气动压力条件,还能模拟TPS内表面的真空压力环境。其外部环境压力4．0×10^2-2.0×10^5Pa,内部环境压力4．0～1．013×10^5Pa,热面温度可高达1100℃。利用该装置可以对热防护系统的传热性能进行稳态和瞬态测试。简要介绍了该装置的构成及功能,以及用其进行材料和结构的传热性能测试的试验方法。该装置的研制将为我国高超音速飞行器热防护系统的验证提供必要的技术手段。     

国产海水淡化装置铝黄铜换热管腐蚀调查分析

目的了解国产万吨级LT-MED装置铝黄铜换热管的腐蚀情况。方法通过对设备现场调研和腐蚀产物分析,对换热管的腐蚀类型和腐蚀原因进行分析,并对其腐蚀的危害性进行判断。结果铝黄铜换热管在凝结水侧发生全面腐蚀和点蚀,在海水侧主要发生轻微脱锌腐蚀。结论铝黄铜换热管在凝结水中腐蚀率很低,其全面腐蚀可以接受。换热管在凝结水侧的点蚀轻微,可对其进行定期检测。铝黄铜在海水侧的脱锌腐蚀轻微,可以忽略。换热管腐蚀程度轻微,不影响水质和设备正常运行。     

Preparation of steel slag porous sound-absorbing material using coal powder as pore former

The aim of the study was to prepare a porous sound-absorbing material using steel slag and fly ash as the main raw material, with coal powder and sodium silicate used as a pore former and binder respectively. The influence of the experimental conditions such as the ratio of fly ash, sintering temperature, sintering time, and porosity regulation on the performance of the porous sound-absorbing material was investigated. The results showed that the specimens prepared by this method had high sound absorption performance and good mechanical properties, and the noise reduction coefficient and compressive strength could reach 0.50 and 6.5 MPa, respectively. The compressive strength increased when the dosage of fly ash and sintering temperature were raised. The noise reduction coefficient decreased with increasing ratio of fly ash and reducing pore former, and first increased and then decreased with the increase of sintering temperature and time. The optimum preparation conditions for the porous sound-absorbing material were a proportion of fly ash of 50% (wt.%), percentage of coal powder of 30% (wt.%), sintering temperature of 1130°C, and sintering time of 6.0 hr, which were determined by analyzing the properties of the sound-absorbing material.     

Numerical prediction of radiative heat transfer in reciprocating superadiabatic combustion in porous media

A numerical study of Reciprocating Superadiabatic Combustion of Premixed gases in porous media (hereafter, referred to as RSCP) is performed. In this system the transient combustion of methane-air mixture is stabilized in a porous media combustor by periodically switching flow directions. The mass, momentum, energy and species conservation equations are solved using a two-dimensional control volume method. Local thermal non-equilibrium between the gas and the solid phases is considered by solving separate energy equations for the two phases and coupling them through a convective heat transfer coefficient. The porous media is assumed to emit, absorb and isotropically scatter radiation. The influences of the dominating operating parameters, such as filtration velocity, equivalence ratio and half cycle on the temperature profile, heat release rate, radiant flux, radiant efficiency and combustion efficiency are discussed. The results show that coupling calculating of flow field, combustion reaction and volume radiation of the optically thick media is successively achieved and heat radiation plays an important role in the overall performance of the burner. The temperature profile inside the RSCP combustor has a typical trapezoidal shape and the profile of radiation flux is similar to sinusoidal shape. Compared with the conventional premixed combustion in porous medium, combustion behavior in RSCP combustor is superior, such as better thermal structure and higher radiation efficiency and combustion efficiency.     

铁路行业喷漆工艺中VOCs废气净化的研究

本文拟采用烧结金属粉末微孔过滤材料为吸附材料,催化剂为CuMn/γ-Al2O3来净化铁路行业喷漆过程中产生的VOCs废气。试验结果：VOCs中甲苯和二甲苯在温度高于260℃条件下转化率大于99%。在温度高于290℃,苯的转化率同样可以超过99%。经过现场试验验证：VOCs在温度300℃时经过烧结金属粉末过滤器处理后,以上三种废气的去除率均大于99%,排放浓度低于北京市《大气污染物综合排放标准》DB11/501-2007中的排放限值。     

非均性多孔介质中生物炭胶体的迁移行为研究

生物炭颗粒在多孔介质中的迁移行为不仅决定了其在环境中的归趋,也极大地影响了被吸附污染物的环境行为.以往的研究主要集中在生物炭胶体在均性多孔介质中的迁移行为,但实际环境介质通常是非均性的,目前对生物炭胶体在非均性多孔介质中的迁移行为知之甚少.本研究采用两种不同粒径的石英砂构建了上下两层非均性填充柱（上层细颗粒,下层粗颗粒）,研究了生物炭胶体在非均性多孔介质中的迁移和截留行为,考察了溶液离子强度和pH对生物炭胶体迁移能力的影响.研究结果表明在非均性多孔介质中,生物炭胶体具有很高的迁移能力,在离子强度为1~50 mmol·L^-1,pH为4.0~11.0条件下,生物炭胶体的迁移率达40.2%~88.0%.非均性介质中生物炭胶体的截留曲线表现为非单调型曲线,截留量峰值往往出现在细-粗石英砂的交界面处（细石英砂侧）,这与非均性介质中显著的电荷异质性、介质尺寸异质性和迁移过程中传质通量异质性有关.生物炭胶体在上层细石英砂中的截留量显著大于其在下层粗石英砂中的截留量,表明上层细石英砂是影响生物炭胶体迁移行为的关键层.随着溶液离子强度增加,生物炭胶体自团聚作用增强,其与石英砂介质间界面作用能垒降低,因而生物炭胶体的迁移能力减弱.由于生物炭胶体与细石英砂间的物理张力作用趋于显著,增加离子强度提高了生物炭胶体在上层细石英砂中的截留比率.中性和碱性条件下生物炭胶体的迁移能力较强,而在酸性条件下,生物炭胶体表面电负性显著降低,团聚体粒径增大,生物炭胶体的迁移能力较弱.降低溶液pH增加了生物炭胶体在上层细石英砂中的截留比率.本研究的结果将有利于人们更好地了解生物炭胶体在复杂多孔介质中的迁移行为,为全面评估生物炭的潜在环境风险提供理论支持.     

Water purification with sintered porous materials fabricated at 400℃ from sea bottom sediments

A sintering technology for preparing porous materials from sea bottom sediments was developed for use in water purification. The purpose of the present study was to develop methods for converting the sea bottom sediments dredged from Ago Bay into value-added recycled products. The sintered products fabricated at 400℃ were found to be very effective adsorbents for the removal of heavy metals.     

Water purification with sintered porous materials fabricated at 400℃ from sea bottom sediments

A sintering technology for preparing porous materials from sea bottom sediments was developed for use in water purification. The purpose of the present study was to develop methods for converting the sea bottom sediments dredged from Ago Bay into value-added recycled products. The sintered products fabricated at 400℃ were found to be very effective adsorbents for the removal of heavy metals.     

Study of ultrasonic assisted cryogenically cooled EDM process using sintered (Cu–TiC) tooltip

In most EDM operations, the maximum contribution in the total operation cost is the tool cost. Electrode wear is a major problem in EDM process. Therefore, in this paper, the process performance of sintered copper (Cu)–titanium carbide (TiC) electrode tip in ultrasonic assisted cryogenically cooled electrical discharge machining (UACEDM) has been studied. The performance parameters studied in this paper are electrode wear ratio (EWR), material removal rate (MRR), surface roughness (SR), out of roundness and surface integrity. The process parameters considered in this study are discharge current, pulse on time, duty cycle and gap voltage. Cermet was fabricated, having copper content of 75% and titanium carbide content of 25%, by mixing, pressing, and sintering. The performance of the newly formed cermet electrode tip is compared with conventional copper electrode tip for UACEDM process and analyzed. It has been observed that EWR and out of roundness decreases when cermet electrode tip is used as compared to conventional tooltip. It has also been observed that MRR and SR increase when cermet tooltip is used. The surface cracks density and crack width on workpiece machined by cermet tooltip have been found to be lesser as compared to the specimen machined by conventional tooltip.     

经度、纬度及时差设置对AERMOD预测结果的影响

为了验证经度、纬度和时差参数对AERMOD模式预测结果是否有影响,假设在某气象条件下存在一个点源,利用AERMOD模式计算该点源排放的污染物的浓度分布.保持气象条件和污染源参数不变,仅改变点源所在地的经度、纬度或时差,重新利用AERMOD模式进行了预测,比较预测结果的差异.结果表明,经度、纬度和时差参数对白天时段行星边界层参数的计算值有影响,受影响的参数包括地表热通量、摩擦速度、Monin-Obukhov长度、对流速度尺度、温度尺度和混合高度.经度、纬度和时差的不同取值对AERMOD计算出的污染物小时平均浓度最大值和浓度分布影响明显.根据AERMOD公式的描述和能量变化得出,经度、纬度和时差的改变引起了项目所在地白天太阳高度角的变化,进而改变了地表热通量.地表热通量的改变,造成了行星边界层参数的变化,最终影响了浓度分布的计算值.