Application of domino effect quantitative risk assessment to an extended industrial area

Escalation of primary accidental scenarios triggering a “domino effect” have caused extremely severe accidental events in the chemical and process industry. The identification of possible escalation events is required in the safety assessment of sites where relevant quantities of hazardous substances are stored or handled. In the European Union, “Seveso-II” Directive requires the assessment of on-site and off-site possible escalation scenarios in sites falling under the obligations of the Directive. In the present study, a methodology developed for the quantitative assessment of risk due to domino effect was applied to the analysis of an extended industrial area. Recently developed equipment damage probability models were applied for the identification of the final scenarios and for escalation probability assessment. The domino package of the Aripar-GIS software was used for risk recomposition. The results evidence that quantitative risk assessment of escalation hazard is of fundamental importance in order to identify critical equipment and to address prevention and protection actions.     

Improved models of failure time for atmospheric tanks under the coupling effect of multiple pool fires

Fire accidents of chemical installations may cause domino effects in atmospheric tank farms, where a large amount of hazardous substances are stored or processed. Pool fire is a major form of fire accidents, and the thermal radiation from pool fire is the primary hazard of domino accidents. The coupling of multiple pool fires is a realistic and important accident phenomenon that enhances the propagation of domino accidents. However, previous research has mostly focused on the escalation of domino accidents induced by a single pool fire. To overcome the drawback, in this study, the failure of a storage tank under the coupling effect of multiple pool fires was studied in view of spatial and temporal synergistic process. The historical accident statistics indicated that the accident scenario of two-pool fires accounted for 30.6% in pool fires. The domino accident scenario involving three tanks is analyzed, and the typical layout of tanks is isosceles right triangle based on Chinese standard “GB50341-2014”. The thermal response and damage of a target tank heated by pool fires were numerically investigated. The volume of 500 m³, 3000 m³, 5000 m³ and 10000 m³ were selected. Flame temperature was obtained by FDS, and then was input onto the finite element model. The temperature field and stress field of target tanks were simulated by ABAQUS. The results showed that the temperature rise rate of the target tanks under multiple pool fires was higher than that under a single pool fire. The failure time of the tank under the coupling effect of multiple fires was lower than that under the superposition of multiple fires without the first stage. The stress and yield strength were compared to judge the failure of the target tank. The model of failure time for the tank under the coupling effect of pool fires was established. Through the verification, the deviation of this model is 4.02%, which is better than the deviation of 15.76% with Cozzani's model.     

Risk and system integrity concepts for safety-related control systems

This paper provides an overview of the concepts of “risk” and “safety-integrity” in relation to safety-related electrical/electronic/programmable electronic systems. The paper is an abridged version of Annex A of the emerging International Electrotechnical Commission (IEC) Standard; “Functional safety of electrical/electronic/programmable electronic systems”. Although based on Annex A, the authors have deviated in a few instances, from the strict wording of Annex A in order to more properly represent their own views. Where this occurs, a note in the text has been added to alert the reader of the deviation. The concepts of risk (including tolerable risk; safety integrity; safety-related system; System and Software Integrity Levels) are discussed.     

What is most important for safety climate: The company belonging or the local working environment? – A study from the Norwegian offshore industry

Obtaining knowledge about factors affecting health, safety and environment (HSE) is of major interest to the petroleum industry, but there is currently a severe shortage of relevant studies. The aim of this study was to examine the relative influence of offshore installation (local working environment) and company belonging on employees’ opinions concerning occupational health and safety. We analyzed data from a safety climate survey answered by 4479 Norwegian offshore petroleum employees in 2005 on the dimensions “Safety prioritisation”, “Safety management and involvement”, “Safety versus production”, “Individual motivation”, “System comprehension” and “Competence” using one way analysis of variance (ANOVA), effect size and mixed model. The companies differed significantly for “Safety prioritisation”, “Safety versus production”, “Individual motivation”, “System comprehension” and “Competence”. The local offshore installation explained more of the safety climate than the company they were employed in or worked for did.     

Measurement techniques for organizational safety causal models: Characterization and suggestions for enhancements

Through a review of literature from diverse disciplines with actual and potential application to causal modeling of organizational safety risk, this paper explores issues regarding measurement techniques in a quantitative safety analysis context. The interdependencies of modeling perspectives, constructs, and measures are indentified, leading to (a) characterization and classification of measurement techniques, (b) suggestions on the selection of appropriate measurement methods for different types of model constructs including individual-level, global, configural, and shared, and (c) discussion of the modeling implications of interactions between measurement, constructs, and causal paths. A multi-dimensional perspective is offered through combinations of different “measurement methods” and “measurement bases”. A Bayesian approach is also proposed to operationalize the multi-dimensional measurements. Examples are provided to help explain the roles of these measurements in capturing the relation between organizational factors and safety performance. This paper is a product of research which has the primary purpose of extending Probabilistic Risk Assessment (PRA) modeling frameworks to include the effects of organizational factors as the fundamental causes of accidents and incidents.     

Decision analysis on fire safety design based on evaluating building fire risk to life

This study presents a framework of decision analysis on fire safety design alternatives based on evaluating building fire risk to life. A probabilistic risk assessment method for occupant life is presented with consideration of some uncertainties of evacuation process and fire development at first. For occupant evacuation time assessment, occupant pre-movement time is characterized by normal distribution. For onset time to untenable conditions assessment, its uncertainty is considered as probability distribution according to the range of design fires. Based on event tree technique, probable fire scenarios are analyzed with consideration of the effect of fire protection systems, employees extinguishing, etc. It is difficult to make a precise assessment on probability and consequence of every fire scenario, but their lower bound and upper bound can be achieved based on statistical data. Therefore, Supersoft Decision Theory [Malmnäs, P.E., 1995. Methods of Evaluation in Supersoft Decision Theory. Department of Philosophy, Stockholm University, 365 Stockholm; Johansson, H., Malmnäs, P.E., 2000. Application of supersoft decision theory in fire risk assessment. Journal of Fire Protection Engineering 14, 55–84] that allows decision maker to utilize vague statement is utilized to integrate with risk assessment to make decision on different fire safety design alternatives. To express how to make decision on different fire safety design alternatives based on evaluating building fire risk to life, two hypothetical fire safety design alternatives for a commercial building are presented.     

The effect of habit as a behavioural response in risk reduction programmes

A company's decision to implement a risk reduction programme must take account of employees' behavioural responses to the target risk. Hazard reporting by train drivers is examined in semi-structured interviews and a questionnaire study. It is suggested that the behavioural response of drivers, in terms of writing a report, depends on how the hazard is perceived. The response to “trivial” and “routine” hazards is habitual non-reporting, being characterized by a lack of risk evaluation. However, hazards that are evaluated as posing a significant risk are reported. Possible ways of breaking habitual responses to hazards, using behavioural change programmes, are discussed, and it is argued that management commitment is essential for their success.     

火灾风险评估相关概念辨析

对易于混淆的火灾风险评估相关概念进行辨析,界定一些概念的内涵和外延。根据防灭火涉及的不同因素,提出了火灾风险源、狭义火灾风险和广义火灾风险的概念。从3个层次上对火灾危险、火灾危险性和火灾风险进行阐释。分析结果表明,有关概念外形和语义上的相似性,不利于火灾风险评估的推广与普及,现行术语需要及时进行修订和统一;在危险源概念从理论向实践传播存在困难的情况下,采用由实践需要向理论提升而创新的风险源概念,有利于扩大火灾风险评估的适用性;从3个层次对火灾危险、火灾危险性和火灾风险进行界定,可促进对火灾风险评估的理解;狭义火灾风险与广义火灾风险概念的提出,可以为根据火灾风险评估的目标对象所处的不同阶段,选择使用不同的评估方法提供有益的参考。     

Important meteorological data for use in risk assessment

This paper presents a methodology for the calculation of atmospheric stability classes in correlation with wind velocities for six sites of the Greek territory, namely Ellinikon (Athens), Elefsis, Megara, Heraklion, Chania and Patras, based on real data obtained from meteorological observations in these sites and on computations related with their geographic position. In addition to that, a comparison is presented of the atmospheric stability classes produced with online measurements for the Ellinikon (Athens) site with significant coincidence in the results.

These calculated values of the meteorological parameters (particularly of atmospheric stability) are most appropriate for uncertainty calculations in quantified risk assessments (QRAs) of hazardous installations sited in the above-mentioned areas, especially when risk and safety-related decisions need to be taken. Consequent results obtained with these parameters are more realistic compared to the “classical” assumption of D5/F2, which leads to significant diversification in the estimation of risk.     

A risk-estimation methodological framework using quantitative assessment techniques and real accidents’ data: Application in an aluminum extrusion industry

The risk estimation presumably is the most crucial part of the entire procedure of assessing hazards/unsafe situations in the work, and especially in the industries’ and constructions’ worksites, where the working conditions are unstable. We can consider the risk as a quantity, which can be estimated and expressed by a mathematical relation, under the help of real accidents’ data. The aim of this work is quadruplicate: (a) the development, elaboration and explanation of two new quantitative risk-assessment techniques, (b) the improvement of specific points of other scientific works, as far as concerns quantitative risk estimation, (c) the application of these techniques on an industrial productive procedure (as a case study) and (d) the comparison of their outcome risk-estimation results. Particularly, we develop and analyze the theoretical background of the two techniques, which we call as “proportional technique” and “decision matrix technique”, and apply them on an aluminum extrusion industry's worksite, which is situated in Greece, by using real data of potential sources of hazards, recorded by safety managers, during the 5.5-year time period of 1999–2004. Comparing the results of the two quantitative risk-assessment techniques, we infer that they are compatible. Therefore, the most important hazard source in the aluminum industry is the “squeezing and hits by dropping objects (transported by derricks)”, and imposes that immediate suppressive measures must be taken place to abolish the danger source.     

Intrinsic road safety: A new approach?

In 1991 the Dutch Ministry of Transport, Public Works and Water Management concluded that its policy regarding road-safety should be sharpened in order that its goal set for road-safety in the year 2010 would be achieved (i.e. 50% reduction of dead and 40% reduction of wounded persons in comparison with 1986). This new policy is being called “Intrinsic Safety”.The important elements of this course of action are:

• - A greater degree of control of structural developments.

• - Increased action to prevent accidents rather than that which reduces the severity of the consequences of accidents.

• - Greater attention for an integral approach of traffic safety, through influencing all kinds of decision makers outside the realm of traffic safety.

• - Not viewing and treating the human aspects, the roads and the vehicles in isolation, but primarily focusing attention on the interaction between these components.

At the moment the Ministry has inaugurated some actions which will be a more specific elaboration of “Intrinsic Safety”.In this paper we will try to analyze whether this new policy is a totally new concept rather than an intensification of the old course of action. Furthermore we will discuss a few problems which may occur when the “Intrinsic Safety” approach will be elaborated in the near future. For example:

• - How do we make sure that chosen measures (e.g. decisions concerning the infrastructure) will be the most effectual ones in relation with safety?

• - Is the organisation at this moment sufficiently fit to work on an “intrinsically safe traffic system” or is it inappropriate? (e.g., presently there is an increasing tendency of decisions being made by regional departments rather than by central government)

• - Are we in the possession of sufficient knowledge concerning the interactions between the several goals of traffic policy so that actions taken in relation with one goal (e.g. reducing air pollution) will not have a negative effect on traffic safety?

     

Cost-based fire risk assessment in natural gas industry by means of fuzzy FTA and ETA

Fire is the most prevalent accident in natural gas facilities. In order to assess the risk of fire in a gas processing plant, a fault tree analysis (FTA) and event tree analysis (ETA) has been developed in this paper. By utilizing FTA and ETA, the paths leading to an outcome event would be visually demonstrated. The framework was applied to a case study of processing plant in South Pars gas complex. All major underlying causes of fire accident in a gas processing facility determined through a process hazard analysis (PHA). Fuzzy logic has been employed to derive likelihood of basic events in FTA from uncertain opinion of experts. The outcome events in event tree has been simulated by computer model to evaluate their severity. In the proposed methodology the calculated risk has the unit of cost per year which allows the decision makers to discern the benefit of their investment in safety measures and risk mitigation.     

Expert opinions, fuzzy probabilities, and warnings: toward a mathematical method for evaluating warning “read and heed” effectiveness

In many situations, and particularly in legal matters, decisions may be based on whether some possibility is judged to be “more probable than not”, as for example, whether a warning, had it been present, would “more probably than not” have prevented an injury. The probability of a warning accomplishing its purpose of preventing injury can, in principle, be computed based on probability calculus. However, this paper proposes that: (1) such computations must use “fuzzy” probability statements which as a result produce a range of weighted possibilities for the final outcome and, moreover; (2) the critical statistic for determining whether the outcome is “more probable than not” is the median rather than the mean of the possible outcomes. This paper briefly outlines the mathematics for such computations and provides several examples. The paper basically treats fuzzy probabilities as standard “random variables” restricted to the range of [0,1].For brevity, this paper only treats the multiplication of two or more fuzzy probabilities. However, this is adequate for evaluation of a two stage “read and heed”, or of longer multiple step linear sequences and is indicative of the general approach. Treatment of the additive and general case will be found in later publications.     

液化石油气罐区火灾爆炸危险性评价

液化石油气罐区属于重大危险源,一旦发生火灾爆炸事故,后果非常严重.评价其安全性,控制其危险,是重大事故预防的思想,也是国家安全生产法律、法规的强制要求.笔者根据安全工程学的相关原理,综合运用重大危险源评价法和灰色聚类法分别对罐区的固有危险性和现实危险性进行了评价,克服了重大危险性评价法未考虑环境因素这一缺陷,最后得出了其火灾爆炸危险性等级,为政府监管和企业对危险源的监控管理提供了可行的科学依据.     

An experimental study of an LPG tank at low filling level heated by a remote wall fire

This paper describes an experimental study of 2300 L pressure vessels exposed to remote fire heating by a natural gas fuelled wall fire simulator. The tanks were filled to 15% capacity with commercial liquid propane. The flame intensity and distance were varied to study the effect of different heating levels on the tank and its lading.The fire simulator is first characterized with tests including fire thermocouples, radiative flux meters and thermal imaging. With the appropriate positioning of a target tank it is possible to get very realistic fire heat fluxes at the tank surface.Three tests were conducted with the 2300 L tanks filled to 15% capacity with propane. The tanks were positioned at three different distances from the wall fire resulting in measured average peak heat flux at the tank surfaces ranging between 24 and 43 kW m^?2. The data shows rapid rise in vapour space wall temperatures, significant temperature stratification in the vapour space, and moderate rate of pressure rise. These results provide excellent data for the validation of computer models used to predict the response of pressure vessels exposed to moderate heating from a remote fire.     

池火灾热辐射下的最小安全距离

防火间距是石油化工企业平面设计中的一个重要参数 ,笔者旨在从流体力学角度研究池火灾发生情况下邻罐之间最小安全距离 ,从而给防火间距的制定提供依据。辐射是储罐区池火灾的主要传热方式 ,作者对池火灾形状以及介质辐射吸收性质进行了适当的简化 ,用CFD软件Fluent对丙烷液化烃储罐池火灾热辐射进行了数值模拟。模拟结果表明对于锰钢材料、内径为 1 2 4 1 0mm液化烃压力储罐 ,稳态池火灾情况下 ,相邻两储罐之间的最小安全距离为 1 5m。     

建筑火灾评估及双重性分析

本文利用火灾危险性评估的原理，对火灾科学国家重点实验室的五层模型楼进行了初步的火险评估。确定性模型采用区域模拟的计算方法，并综合考虑了随机性因素。结果合理，对于建筑火灾的火险评估具有很好的参考价值。     

基于火灾统计数据的火灾形势综合评价和定量预测

火灾统计分析是研究火灾随机性规律的有效方法,它通过总结、整理和分析大量的火灾原始资料,归纳出火灾发生的统计规律.利用多属性综合评价法可对火灾统计数据进行深层次的开发和利用;同时应用预测学原理,建立了我国火灾形势的二次指数平滑预测模型,结果表明火灾总体呈发展趋势.     

Preliminary study of ballistic impact on an industrial tank: Projectile velocity decay

Since the events of September 11, 2001, the possibility of an intentional act targeting the chemical process industry has become realistic. It is, therefore, a great concern to be able to predict the immediate consequences of such an act. This study is intended to improve our knowledge about the sequence of events that occurs when a high-speed bullet (>1000 m s⁻¹) penetrates a vessel filled with toxic liquid. We find that, prior to liquid ejection, several well-defined phases occur, including the phenomenon known as the “hydraulic ram.” This paper focuses on projectile–target interactions and explains how the decay of projectile velocity is related to the initial conditions of the target.     

Quantitative risk assessment of domino effect in Natech scenarios triggered by lightning

Lightning strike is the natural event more frequency causing Natech accidents involving atmospheric storage tanks. Despite the resulting fires have usually limited severity and only local effects, domino effect may cause the escalation of these primary events, possibly affecting nearby pressurized storages and process equipment, thus resulting in relevant increase in the potential area impacted. A methodology was developed for the quantitative assessment of risk due to domino effects caused by Natech accidents triggered by lightning. A comprehensive procedure was obtained, tailoring lightning risk assessment to include probabilistic models for domino escalation based on probit approach and combinatorial analysis. The methodology was applied to a case-study to evidence the shift in risk figures due to domino effect and the credibility of the secondary domino scenarios. The results of the case-study show that an increase up to two orders of magnitude with respect to risk calculated for conventional scenarios is possible when considering lightning-induced Natech primary scenarios and their escalation.