A full-scale study of treatment of pig slurry by composting: kinetic changes in chemical and microbial properties

Since the indiscriminate disposal of pig slurry can cause not only air pollution and bad odours but also nutrient pollution of ground waters and superficial waters, composting is sometimes used as one environmentally acceptable method for recycling pig manure. The aim of this study was to evaluate the effect of composting pig slurry on its sanitation (evaluated by ecotoxicity assays and pathogen content determination), as well as to determine the effect of a carbon-rich bulking agent (wood shavings, WS) and the starting C/N ratio on the changes undergone by different chemical (volatile organic matter, C and N fractions) and microbiological (microbial biomass C, ATP, dehydrogenase activity, urease, protease, phosphatase, and beta-glucosidase activities) parameters during composting. Pig slurry mixed with bulking agent (P+WS) and the solid faction separated from it, both with (PSF+WS) and without bulking agent (PSF), were composted for 13 weeks. Samples for analysis were taken from composting piles at the start of the process and at 3, 6, 9, and 13 weeks after the beginning of composting. The total organic carbon, water soluble C and ammonium content decreased with composting, while Kjeldahl N and nitrate content increased. The nitrification process in the PSF+WS pile was more intense than in the PSF or P+WS composting piles. The pathogen content decreased with composting, as did phytotoxic compounds, while the germination index increased with compost age. Piles with bulking agent showed higher values of basal respiration, microbial biomass carbon, ATP and hydrolase activities during the composting process than piles without bulking agent.     

Chemical and biological characterization of slaughterhouse wastes compost

The chemical and biological properties of compost made from yard trimmings (YT) composted alone or mixed with slaughterhouse wastes (SHW) were evaluated in seven phases. Mixtures were weighed in a 2:1 proportion (YT:SHW) and placed in composting bins (0.91 m2). Temperature was recorded to determine the time (d) needed to reach the first (1HC) and second heat cycles (2HC). Composting characteristics were measured at 0 d, at the peak of the 1HC and 2HC, and at maturation (0, 20, 50 and 70 d). During 1HC, bacterial isolates were cultivated in both treatments and identified using the Biolog System. Chemical composition was statistically analyzed using a 2 (layers of SHW)x7 (composting phases) factorial arrangement of treatments with the ANOVA procedure of SAS. The pH was neutral for YT and ranged from 7.41 to 6.82 for SHW throughout the process. There was a decrease in organic matter (OM) and carbon (C), and a relative increase in nitrogen (N) in both treatments. At 70 d of maturation, C:N values were similar between treatments, but lower (P>0.05) than the initial values. Final N concentration was higher (P>0.05) for the treatment with SHW. Only the SHW treatment exhibited thermophilic temperatures. At the 1HC in both treatments, different populations of bacteria responsible for the breakdown of OM were identified showing an active heterogeneous population. The presence of pathogenic microorganisms was not detected in treatments containing SHW.     

Co-composting of livestock manure with rice straw: Characterization and establishment of maturity evaluation system

Composting is considered to be a primary treatment method for livestock manure and rice straw, and high degree of maturity is a prerequisite for safe land application of the composting products. In this study pilot-scale experiments were carried out to characterize the co-composting process of livestock manure with rice straw, as well as to establish a maturity evaluation index system for the composts obtained. Two pilot composting piles with different feedstocks were conducted for 3 months: (1) swine manure and rice straw (SM–RS); and (2) dairy manure and rice straw (DM–RS). During the composting process, parameters including temperature, moisture, pH, total organic carbon (TOC), organic matter (OM), different forms of nitrogen (total, ammonia and nitrate), and humification index (humic acid and fulvic acid) were monitored in addition to germination index (GI), plant growth index (PGI) and Solvita maturity index. OM loss followed the first-order kinetic model in both piles, and a slightly faster OM mineralization was achieved in the SM–RS pile. Also, the SM–RS pile exhibited slightly better performance than the DM–RS according to the evolutions of temperature, OM degradation, GI and PGI. The C/N ratio, GI and PGI could be included in the maturity evaluation index system in which GI > 120% and PGI > 1.00 signal mature co-composts.     

Contribution of the lignocellulosic fraction of two-phase olive-mill wastes to the degradation and humification of the organic matter during composting

One of the main disadvantages in the composting of two-phase olive mill wastes (TPOMW) is the long time required for its transformation (up to 40 weeks). The aim of this work was to evaluate the relationship between the degradation of the lignocellulosic fraction of TPOMW and the organic matter (OM) mineralisation rate in four composting piles prepared with different bulking agents and N-sources used to enhance OM degradation. The kinetics of degradation of the lignocellulosic fraction was compared to conventional maturation and stability indices to evaluate its impact on the duration of the composting process. The composition of bulking agents mainly affected the water-soluble fraction which influenced the OM degradation rate (linear or exponential OM degradation pattern) at early stages of the composting process but it neither modified the duration of the process (between 34 and 36 weeks) nor the total OM degradation underwent by the piles. The high initial mineral N availability was a key factor to significantly enhanced microbial activity. The mixture with urea as N-source registered the most efficient degradation of hemicellulose, cellulose and lignin, reducing the thermophilic phase and the total duration of TPOMW composting.     

Fertilization of maize with compost from cattle manure supplemented with additional mineral nutrients

An alternative approach for cattle manure management on intensive livestock farms is the composting process. An industrial-scale composting plant has been set up in northwest Spain for producing compost from cattle manure. Manure composting involved an increase in pH, electrical conductivity (EC), cation exchange capacity (CEC) and NO3(-)--N concentration, and a decrease in temperature, moisture content, organic matter (OM) content, NH4+--N concentration and C/N ratio. Cu, Zn and Ni concentrations increased due to the reduction of pile mass during the composting process. The resulting compost was applied to a field to study the viability of applying this compost combined with a nitrogen mineral fertilizer as a replacement for the mineral fertilization conventionally used for maize (Zea mays L.). The thermophilic phase of the composting process was very prolonged in the time, which may have slowed down the decomposition of the organic matter and reduced the nitrification process, leading to an over-short maturation phase. The humification and respirometric indexes, however, determined immediately after compost application to the soil, showed it to be stable. Compost application did not decrease the grain yield. A year later, soil pH, OM content and CEC were higher with the compost treatment. Total P, K, Ca and Na concentrations in compost-amended plots were higher than in mineral-fertilized ones, and no significant differences between treatments were found in soil concentrations of NH4+--N,NO3- --N, available P, Mg and B. Compost caused no heavy metal pollution into the soil. Therefore, this compost would be a good substitute for the mineral fertilizers generally used for basal dressing in maize growing.     

Effects of the forced ventilation on composting of a solid olive-mill by-product ("alperujo") managed by mechanical turning

The evaluation of the most suitable aeration technology for olive-mill by-product "alperujo" (AL) composting was carried out by using two identical piles prepared by mixing AL with a bulking agent (fresh cow bedding) and a mature compost (as inoculant). Forced ventilation was employed in conjunction with mechanical turning in one of the piles, whereas only mechanical turning was used in the other pile. These two treatment methods were evaluated by assessing process efficiency and end-product quality. The results show that the composting process was completed in less time when forced ventilation was coupled with mechanical turning. A slight delay in the evolution of pH, C/N ratio, and biodegradation of fats and organic matter was observed when only turning was employed. However, the recommended method for composting AL was mechanical turning without forced ventilation since the composition of the end-product in this case was comparable to the composted AL using forced ventilation coupled with mechanical turning. Furthermore, there were substantial economic savings by selecting mechanical turning alone, which included capital costs for equipment.     

Effect of composting process on phytotoxicity and speciation of copper, zinc and lead in sewage sludge and swine manure

The concentration and bioavailability of heavy metals in composted organic wastes have negative environmental impacts following land application. Aerobic composting procedures were conducted to investigate the influences of selected parameters on heavy metal speciation and phytotoxicity. Results showed that both of sewage sludge (SSC) and swine manure (SMC) composting systems decreased the pH, the content of organic matter (OM) and dissolved organic carbon (DOC), and total amounts of Cu, Zn and Pb. Sequential extraction showed that readily extractible fractions of exchangeable and carbonate in Cu and Zn increased during SSC composting but decreased during SMC composting, thus their bioavailability factors (BF) enhanced in SSC but declined in SMC. The fraction of reducible iron and manganese (FeMnOX) of Cu and Zn in SSC and FeMnOX-Cu in SMC decreased, but FeMnOX-Zn in SMC gradually increased in the process of compost. In contrast, the changes of Pb distributions were similar in two organic wastes. Pb was preferentially bound to the residual fraction and its BF decreased. The evolution of heavy metal distributions and BF depended on not only total metal concentrations but also the other properties, such as pH, decomposition of OM and decline of DOC. The germination rate (RSG), root growth (RRG) and germination index (GI) of pakchoi (Brassica Chinensis L.) increased during the composting process. Linear regression analysis demonstrated that GI, which could represent phytotoxic behavior to the plants, could be poorly predicted by BF or total amount of metals, i.e., BF-Zn, T-Cu. However, the inclusion of other physicochemical parameters (pH, OM and DOC) could enhance the linear regression significances (R).     

Composting anaerobic and aerobic sewage sludges using two proportions of sawdust

Sawdust has been proven to be a good bulking agent for sludge composting; however, studies on the most suitable ratio of sludge:sawdust for sludge composting and on the influence of the sludge nature (aerobic or anaerobic) on the composting reaction rate are scarce. In this study two different sewage sludges (aerobic, AS, and anaerobic, ANS) were composted with wood sawdust (WS) as bulking agent at two different ratios (1:1 and 1:3 sludge:sawdust, v:v). Aerobic sludge piles showed significantly higher microbial activity than those of anaerobic sludge, organic matter mineralization rates being higher in the AS mixtures. The lowest thermophilic temperatures during composting were registered when the anaerobic sludge was mixed with sawdust at 1:1 ratio, suggesting the presence of substances toxic to microorganisms. This mixture also showed the lowest decreases of ammonium during composting. All this matched with the inhibitory effect on the germination of Lepidium sativum seeds of this mixture at the first stages of composting, and with its low values of microbial basal respiration. However, the ANS+WS 1:3 compost developed in a suitable way; the higher proportion of bulking agent in this mixture appeared to have a diluting effect on these toxic compounds. Both the proportions assayed allowed composting to develop adequately in the case of the aerobic sludge mixture, yielding suitable composts for agricultural use. However, the ratio 1:1 seems more suitable because it is more economical than the 1:3 ratio and has a lower dilution effect on the nutritional components of the composts. In the case of the anaerobic sludge with its high electrical conductivity and ammonium content, and likely presence of other toxic and phytotoxic substances, the 1:3 ratio is to be recommended because of the dilution effect.     

Influence of the composition of the initial mixtures on the chemical composition,physicochemical properties and humic-like substances content of composts

The influence of the proportion of C- and N-rich raw materials (initial C/N ratio) and bulking agent on the chemical functional groups composition, humic-like substances (HS-like) content and physicochemical properties of composts was assessed. To achieve these goals, seven initial mixtures (BA1–6 and C1) of dog food (N-rich raw material) were composted with wheat flour (C-rich raw material). Composts were analyzed in terms of chemical functional groups, physicochemical, maturity and stability parameters.The C-rich raw material favored the formation of oxidized organic matter (OM) during the composting process, as suggested by the variation of the ratios of the peaks intensity of FT-IR spectra, corresponding to a decrease of the polysaccharides and an increase of aromatic and carboxyl-containing compounds. However, although with high proportion of C-rich raw material, mixtures with low initial C/N seems to have favored the accumulation of partially oxidized OM, which may have contributed to high electrical conductivity values in the final composts. Therefore, although favoring the partial transformation of OM into stabilized HS-like, initial mixtures with high proportion of C-rich raw material but with low initial C/N led to unstable composts.On the other hand, as long as a high percentage of bulking agent was used to promote the structure of biomass and consequently improve of the aeration conditions, low initial C/N was not a limiting factor of OM oxidation into extractable stabilized humic-like acids.     

Laboratory studies of the remediation of polycyclic aromatic hydrocarbon contaminated soil by in-vessel composting

The biodegradation of 16 polycyclic aromatic hydrocarbons (PAHs), listed as priority pollutants by the USEPA, present in a coal-tar-contaminated soil from a former manufactured gas plant site was investigated using laboratory-scale in-vessel composting reactors to determine the suitability of this approach as a bioremediation technology. Preliminary investigations were conducted over 16 weeks to determine the optimum soil composting temperature (38, 55 and 70 degrees C). Three tests were performed; firstly, soil was composted with green-waste, with a moisture content of 60%. Secondly, microbial activity was HgCl2-inhibited in the soil green-waste mixture with a moisture content of 60%, to evaluate abiotic losses, while in the third experiment only soil was incubated at the three different temperatures. PAHs and microbial populations were monitored. PAHs were lost from all treatments with 38 degrees C being the optimum temperature for both PAH removal and microbial activity. Calculated activation energy values (E(a)) for total PAHs suggested that the main loss mechanism in the soil-green waste reactors was biological, whereas in the soil reactors it was chemical. Total PAH losses in the soil-green waste composting mixtures were by pseudo-first order kinetics at 38 degrees C (k = 0.013 day(-1), R2 = 0.95), 55 degrees C (k = 0.010 day(-1), R2 = 0.76) and at 70 degrees C (k = 0.009 day(-1), R2 = 0.73).     

Sanitary aspect of using partially treated landfill leachate as a water source in green waste composting

Shredded green wastes were composted in windrows, at the Harewood Whin landfill, near the city of York, in West Yorkshire, UK. Landfill leachate were added twice during the second and fourth week of the process in two piles. One pile was turned once every week for eight weeks and the other was turned twice, during the same period. Each time approximately, 2 m3 of leachate was added, into each pile. The two piles each contained about 45 m3 of shredded green waste. The effect of adding leachate on the sanitisation of the green waste during composting, was evaluated based on the changes in the levels of faecal coliforms and faecal streptococci. The results suggested that using leachate as the moisture source had no significant effect (tested with two factors ANOVA test) on the sanitisation process when compared with two similar piles, used as the control, for which tap water was used for moisture addition. In all four piles sanitisation was almost complete and below the acceptable levels. Additionally, the results indicated that there was no significant effect on the sanitisation process of the turning frequency.     

Assessment of municipal solid waste compost quality using standardized methods before preparation of plant growth media.

The quality of compost and its suitability for agricultural application depend upon physical and chemical parameters such as water-holding capacity, porosity, pH, electrical conductivity, C/N ratio, available nutrients and the absence of toxic substances. In the present study a complete characterization of an industrial municipal solid waste compost (MSWC) based on standardized European methods (CEN) for soil improvers and growing media was obtained, and compared with the quality of other Spanish composted biowaste and conventional substrates such as peat and pine bark. The MSWC was obtained from the main composting plant in Galicia (Spain), which processes organic waste that has been separated at origin and collected from more than 100 000 inhabitants. The MSWC presented a lower C/N ratio (15) than peat (84) and composted pine bark (CPB) (211), but had a similar ratio to other marketed MSWC. The nutrients and heavy metals were extracted using different recommended solvents (water, CaCl2 + diethylen triamin pentaacetic acid, and aqua regia). The nutrient concentrations of composted urban waste or manure were much higher than those of peat, CPB or pine bark. On the basis of the results of the plant tolerance test, the MSWC could be employed directly as a soil improver, but would need to be diluted with other low-salt components such as peat or CPB before being used as a growing media.     

Sewage sludge composting: Influence of initial mixtures on organic matter evolution and N availability in the final composts

The influence of bulking agents on organic matter (OM) stability and nitrogen (N) availability in sewage sludge composts was investigated. The same sludge was composted on an industrial plant with different mixtures of bulking agents. The composting process included an active phase and a curing phase, both lasting 6 weeks, separated by the screening of composts. The OM evolution was characterised by carbon (C) and N mass balances in biochemical fractions. The OM stability and N potential availability of final composts were measured during soil incubations. During composting, the C and N losses reached more than 62% of the initial C and more than 45% of the initial N, respectively, due to C mineralisation or N volatilisation and screening. The bulking materials mostly influenced OM evolution during the active phase. They contributed to the mitigation of N losses during the active phase where N immobilisation through active microbial activity was favoured by bulking agents increasing the C:N ratio of the initial mixtures. However, the influence of bulking agents on OM evolution was removed by the screening; this induced the homogenisation of compost characteristics and led to the production of sludge composts with similar organic matter characteristics, C degradability and N availability.     

Effectiveness of three bulking agents for food waste composting

Rather than landfilling, composting the organic fraction of municipal solid wastes recycles the waste as a safe and nutrient enriched soil amendment, reduces emissions of greenhouse gases and generates less leachate. The objective of this project was to investigate the composting effectiveness of three bulking agents, namely chopped wheat (Triticum) straw, chopped mature hay consisting of 80% timothy (milium) and 20% clover (triphullum) and pine (pinus) wood shavings. These bulking agents were each mixed in duplicates at three different ratios with food waste (FW) and composted for 10 days using prototype in-vessel composters to observe their temperature and pH trends. Then, each mixture was matured in vertical barrels for 56 days to measure their mass loss and final nutrient content and to visually evaluate their level of decomposition. Chopped wheat straw (CWS) and chopped hay (CH) were the only two formulas that reached thermophilic temperatures during the 10 days of active composting when mixed with FW at a wet mass ratio of 8.9 and 8.6:1 (FW:CWS and FW:CH), respectively. After 56 days of maturation, these two formulas were well decomposed with no or very few recognizable substrate particles, and offered a final TN exceeding the original. Wood shavings (WS) produced the least decomposed compost at maturation, with wood particles still visible in the final product, and with a TN lower than the initial. Nevertheless, all bulking agents produced compost with an organic matter, TN, TP and TK content suitable for use as soil amendment.     

Changes in the chemical and physicochemical properties of the solid fraction of cattle slurry during composting using different aeration strategies

Replacement of peat as a growing medium by a renewable material, such as an organic waste, is an issue of concern since harvesting of peat has a considerable environmental impact and, actually, it is a non-renewable resource. Cattle manure is a readily available organic waste, which means that once it goes through the composting process, it can be used as an alternative to peat, specifically, the solid fraction obtained from mechanical liquid-solid separation of cattle slurry (SF). Studies have shown it to be suitable for such uses. The purpose of this study was to detect possible changes in the physicochemical and chemical properties of SF when it is composted using different aeration strategies, with an emphasis on the changes that would make it feasible for use as a substrate. With this aim in mind, an experiment was designed with three aeration strategies that would be used during composting. The first consisted of applying air through a static method (forced ventilation). The second involved improving aeration by adding a bulking agent and a dynamic turning method. In the third strategy, aeration was carried out by turning (control). The results show that the different aeration strategies had a clear effect on the evolution of pH, electrical conductivity (EC), nitrate-N, ammonia-N and bicarbonate content. Nitrification was favored under good aeration conditions using the static composting method, probably due to the greater availability of ammonia-N that was transformed into nitrate-N. In general, the low buffering capacity allowed for a reduction of the pH during the curing stage of composting (in conjunction with low temperatures during this period), a characteristic that favors the use of this compost as a growing medium. We also conclude that measuring bicarbonate levels during composting could be used as an indicator of the possible acidification of the material and as a way of evaluating the level of material aeration.     

Variations of metal distribution in sewage sludge composting

In the study, the variations of heavy metal distributions (of Cu, Mn, Pb, and Zn) during the sewage sludge composting process were investigated by sequential extraction procedures. The total content of Cu and Zn in the composted mixture increased after the composting process. Mn and Zn were mainly found in mobile fractions (exchangeable fraction (F1), carbonate fraction (F2), and Fe/Mn oxide fraction (F3)). Cu and Pb were strongly associated with the stable fractions (organic matter/sulfides fraction (F4) and residual fraction (F5)). These five metal fractions were used to calculate the metal mobility (bioavailability) in the sewage sludge and composted mixture. The mobility (bioavailability) of Mn, Pb, and Zn (but not Cu) increased during the composting process. The metal mobility in the composted mixture ranked in the following order: Mn>Zn>Pb>Cu.     

Estimating fugitive bioaerosol releases from static compost windrows: feasibility of a portable wind tunnel approach

An assessment of the fugitive release of bioaerosols from static compost piles was conducted at a green waste composting facility in South East England; this representing the initial stage of a programme of research into the influence of process parameters on bioaerosol emission flux. Wind tunnel experiments conducted on the surface of static windrows generated specific bioaerosol emission rates (SBER2s) at ground level of between 13 and 22 x 10(3) cfu/m2/s for mesophilic actinomycetes and between 8 and 11 x 10(3)cfu/m2/s for Aspergillus fumigatus. Air dispersion modelling of these emissions using the SCREEN3 air dispersion model in area source term mode was used to generate source depletion curves downwind of the facility for comparative purposes.     

Evolution of organic matter during composting of different organic wastes assessed by CPMAS 13C NMR spectroscopy

In this paper, the evolution of organic matter (OM) during composting of different mixtures of various organic wastes was assessed by means of chemical analyses and CPMAS ¹³C NMR spectroscopy measured during composting. The trends of temperatures and C/N ratios supported the correct evolution of the processes. The CPMAS ¹³C NMR spectra of all composting substrates indicated a reduction in carbohydrates and an increase in aromatic, phenolic, carboxylic and carbonylic C which suggested a preference by microorganisms for easily degradable C molecules. The presence of hardly degradable pine needles in one of the substrates accounted for the lowest increase in alkyl C and the lowest reduction in carbohydrates and carboxyl C as opposite to another substrate characterized by the presence of a highly degradable material such as spent yeast from beer production, which showed the highest increase of the alkyl C/O-alkyl C ratio. The highest increase of COOH deriving by the oxidative degradation of cellulose was shown by a substrate composed by about 50% of plant residues. The smallest increases in alkyl C/O-alkyl C ratio and in polysaccharides were associated to the degradation of proteins and lipids which are major components of sewage sludge. Results obtained were related to the different composition of fresh organic substrates and provided evidence of different OM evolution patterns as a function of the initial substrate composition.     

Feasibility study of a passive aeration reactor equipped with vertical pipes for compost stabilization of cow manure.

Pilot-scale composting was carried out with cow manure to evaluate the performances of two passive aeration systems: a conventional passive aeration system equipped with horizontal pipes and an unusual passive aeration method based on air delivery by means of vertical pipes. The effects of both types of passive aeration apparatus were investigated in order to determine the degree of composting rate by continuously monitoring temperature, moisture content, organic matter, electrical conductivity, pH and C/N ratio in the piles. Temperatures in the range of thermophily (55-65 degrees C) were reached in all runs within 1-2 days then lasting for about 1 week, a span long enough for pathogen abatement. Results suggest that passive aeration carried out by vertical pipes is more effective for air delivery into compost piles than conventional passive aeration of air adduction with horizontal pipes. The variation in the number of vertical pipes was revealed to be an important parameter for the control of composting rate and temperature. Composting rates estimated from the heat balance equation were substantially in agreement with those computed through the conversion ratio of total organic matter decrement. The conversion ratios and composting rates obtained in this study using passive aeration with vertical pipes were well aligned with those found using forced air delivery systems.     

The effect of dust emissions from open storage piles to particle ambient concentration and human exposure

The current study focus on the determination of dust emissions from piles in open storage yards of a municipal solid waste (MSW) composting site and the subsequent atmospheric dust dispersion. The ISC3-ST (Industrial Source Complex Version 3 – Short Term) model was used for the evaluation of the PM₁₀ ambient concentrations associated with the dispersion of MSW compost dust emissions in air. Dust emission rates were calculated using the United States Environmental Protection Agency proposed dust resuspension formulation from open storage piles using local meteorological data. The dispersion modelling results on the spatial distribution of PM₁₀ source depletion showed that the maximum concentrations were observed at a distance 25–75 m downwind of the piles in the prevailing wind direction. Sensitivity calculations were performed also to reveal the effect of the compost pile height, the friction velocity and the receptor height on the ambient PM₁₀ concentration. It was observed that PM₁₀ concentrations (downwind in the prevailing wind direction) increased with increasing the friction velocity, increasing the pile height (for distances greater than 125 m from the source) and decreasing the receptor height (for distances greater than 125 m from the source). Furthermore, the results of ISC3-ST were analysed with the ExDoM (Exposure Dose Model) human exposure model. The ExDoM is a model for calculating the human exposure and the deposition dose, clearance, and finally retention of aerosol particles in the human respiratory tract (RT). PM₁₀ concentration at the composting site was calculated as the sum of the concentration from compost pile dust resuspension and the background concentration. It was found that the exposure to PM₁₀ and deposited lung dose for an adult Caucasian male who is not working at the composting site is less by 20–74% and 29–84%, respectively, compared to those for a worker exposed to PM concentrations at the composting site.