Adoption of European Union's IPPC Directive to a textile mill: Analysis of water and energy consumption

The present study was undertaken as part of the first application and evaluation of the BREF (Best Available Techniques; BAT Reference Document) Textile Document within the context of the European Union's Integrated Pollution Prevention and Control (IPPC) Directive to a large scale textile mill in Turkey. The BAT requirements for the denim manufacturing textile mill were selected in cooperation with the factory management. Detailed mass balance calculations were conducted to evaluate the overall effect of the selected BAT options. The initial findings indicated that the adoption of the selected BAT options resulted in considerable savings in water and energy consumption in the mill. Besides the installation of flow meters and use of semi-counter current rinsing in the most water-intensive processes, minimization of wash waters in the water softening plant, reuse of the concentrate stream from the reverse osmosis plant and compressor cooling waters provided a 29.5% reduction in the total specific water consumption of the mill, reaching the lower limits suggested by the BREF Textile Document. In terms of energy consumption, use of waste heat from finishing wastewater streams in heating up the wash waters, heat insulation and maintenance applications in addition to BAT measures taken for water minimization reduced specific energy consumption by 9% achieving the limits set by the BREF Textile Document.     

Best available techniques (BAT) for the fruit and vegetable processing industry

Best available techniques (BAT) are an important reference point in the environmental permit regulation for industrial installations in the European Union Member States, which have to implement the integrated pollution prevention and control (IPPC)-directive (96/61/EC). BAT correspond to the techniques and organisational measures with the best overall environmental performance that can be introduced at a reasonable cost. In the Flanders part of Belgium, BAT are usually determined at the sector level. The ‘Fruit and Vegetable Processing Industry’ [BAT for Fruit and Vegetable Processing Industry. Gent, Belgium: Academia Press, 1999] is one of the industries for which a BAT report has been drafted. In this paper, the main results of this study are presented. Special attention is given to the use of high quality water¹, as this is the key environmental issue of the industry.     

The meaning of BATNEEC: interpreting excessive costs in UK industrial pollution regulation

The paper examines how the concept of ‘excessive costs’ has been interpreted in the implementation of industrial pollution control in the UK. Since 1984, industrial air pollution regulation in the EU has been guided by the framework concept of Best Available Technology Not Entailing Excessive Costs (BATNEEC). With the introduction of the Integrated Pollution Prevention and Control (IPPC) Directive in 1996, this has been replaced by the concept of Best Available Techniques (BAT). Despite the absence of the NEEC qualification, IPPC BAT includes excessive costs in its definition of ‘available’. Both concepts require interpretation and both devolve potentially controversial decisions to the level of the individual site regulator. A central issue in interpreting ‘excessive costs’ is the relative importance of environmental cost–benefit analysis versus the ability of a sector to ‘afford’ environmental improvements. Also important is how such concepts can be operationalized by regulators who lack resources and depend upon industry for information. The paper provides a historical account of how these issues have been dealt with in the UK and argues that the key difficulties are far from being resolved. The paper concludes by assessing the implications for the future implementation of IPPC. Copyright © 2002 John Wiley & Sons, Ltd.     

Implementation of the European IPPC Directive—BAT guidelines for the cement industry in Cyprus

The European Integrated Pollution Prevention and Control (IPPC) Directive 96/61/EC aims to introduce a European-wide system of integrated prevention and control of pollution in order to secure a high level of protection to the environment as a whole. It places obligations on the Member States (MS) to introduce controls that ensure operators comply with the Directive. In this framework, as a part of the implementation process leading to formal accession of Cyprus to the European Union, the National Technical University of Athens has examined all documents related to the Best Available Techniques (BATs) published by Institutes and Organisations, such as the Institute for Prospective Technological Studies in Spain, the Environmental Protection Agency in Ireland, the World Bank Group and the Ministry for the Environment, Planning and Public Works in Greece. A series of guidelines were developed for the application of BATs for 14 categories of the Cypriot industry that fall into the IPPC Directive. The concept of BATs plays a central role in the Directive because it provides a basis for setting Emission Limit Values (ELVs) as well as the principal benchmark for determining the obligations of industrial operators in respect of pollution prevention and control. This paper presents the guidelines for cement manufacture in Cyprus.     

Recent progress in bioethanol production from lignocellulosic materials: A review

Natural energy sources like petrol and diesel are going to be diminished in the coming future which will lead to increase in the prices and demands of fossil fuels. Therefore, it is important to find a sustainable alternate of fossil fuels. Bioethanol is one of the alternatives, which is produced from different feedstocks including sugar-based, starch-based and lignocellulose-based materials through fermentation. Since sugar-based (sugar cane and sugar beet) and starch-based (corn) materials are sources of staple food, therefore, research on lignocellulosic materials for bioethanol production is a subject of recent studies. Ethanol production from lignocellulosic materials involves different steps, such as pretreatment, hydrolysis, followed by fermentation process and finally ethanol purification. In this review, we have summarized the recent progresses in bioethanol production and processing from lignocellulosic materials.     

A framework for assessing the impact of the IPPC directive on the performance of the pig industry.

New European Union legislation on Integrated Pollution Prevention and Control (IPPC) is being implemented in the United Kingdom, enacted by the Pollution Prevention and Control Act 1999 and its statutory instruments, the Pollution Prevention and Control (England and Wales) Regulations 2000. This legislation incorporates previously unregulated installations in the food and intensive livestock sectors, such as pig installations above a given threshold size. IPPC requires that installations adopt Best Available Techniques and follow General Binding Rules of good practice in order to manage their environmental effects. IPPC has significant potential impacts for both the environmental and financial performance of the pig industry. In this context, the paper discusses the IPPC implementation process as it applies to the sector and presents a methodological framework for assessing the environmental and cost benefit implications of the new regulations.     

Sugar beet ( L.) growth reduction caused by hydrochar is related to nitrogen supply

Hydrothermal carbonization allows rapid conversion of biomass into a carbon-rich, lignite-like product (hydrochar). It is assumed to have beneficial effects on soil properties and plant growth, but detailed studies are lacking, especially in the field. The objective of our study was to investigate the effect of hydrochar incorporated into arable soils on soil mineral nitrogen (N) content and sugar beet growth. In 2010-2011, a field and a pot trial were conducted. Hydrochars (field: 10 Mg ha; pot: equivalent to 30 Mg ha) processed from sugar beet pulp (HSP) and beer draff (HBD) were tested against an untreated control. As a second factor, mineral nitrogen (N) fertilizer level (field: 0, 50, 100, 150 kg N ha; pot: 0, 100, 200 mg N kg soil) was varied. In both trials, hydrochars reduced initial sugar beet growth, especially when hydrochar with a high C/N ratio (38, HSP) was combined with a low N fertilizer level; high N supply partly compensated for the reduced seedling growth. Without N fertilization, no extractable N was present at the end of the pot trial in the HSP treatment, whereas in HBD even more N was extracted than in the control. This suggests remineralization of previously immobilized N when hydrochar with a low C/N ratio was applied (16, HBD). In the field, beet yield was equal at the high N fertilizer level in HSP and at all N levels in HBD treatment. Our results suggest that hydrochar can decrease plant-available N due to N immobilization. Other potential causes for the observed early growth reduction need to be studied more in detail.     

Measuring agricultural sustainability in terms of efficiency: the case of Dutch sugar beet growers

Sustainability embraces socio-economic and bio-ecological dimensions or attributes. This paper presents a conceptual framework for quantifying sustainability on the basis of efficiency theory commonly used in economics. The conceptual model is implemented using Data Envelopment Analysis (DEA). Sustainability is measured for a sample of Dutch sugar beet growers. The average technical efficiency was only 50%. A positive correlation was found between technical efficiency and sustainable efficiency. Differences in efficiency among farmers were persistent within and between years. We conclude that there is considerable scope for improving the sustainability of arable farming by better management.     

CO2 emissions from Polish cement industry

The cement industry is one of the most significant sources of anthropogenic emissions of CO₂. It is connected with the specific character of the production processes, during which great quantities of CO₂ are produced. Basic actions to reduce CO₂ emissions recommended by the European Union's, Reference Document on Best Available Techniques in the Cement and Lime Manufacturing Industries, include: reduction of fuel consumption, selection of raw materials with low content of organic compounds and fuels with low coal contribution to heating value. All actions connected with the improvement of energy conversion efficiency of the cement production process cause CO₂ emissions reduction. The use of at most acceptable by the valid standards amounts of waste as raw materials and additives for cement production, also brings about the reduction of significant part of CO₂ emissions. These measures have been and continue to be pursued by the cement factories in Poland. This article describes the evolution of the cement industry in Poland over the period 1998–2008 and the resulting changes in CO₂ emissions and explores the drivers for these changes. The sources of CO₂ emissions in cement industry have been presented in this article as well as a discussion of potential ways to reduce Polish cement industry emissions even further.     

Direct utilization of kitchen waste for bioethanol production by separate hydrolysis and fermentation (SHF) using locally isolated yeast

Kitchen wastes containing high amounts of carbohydrates have potential as low-cost substrates for fermentable sugar production. In this study, enzymatic saccharification of kitchen waste was carried out. Response surface methodology (RSM) was applied to optimize the enzymatic saccharification conditions of kitchen waste. This paper presents analysis of RSM in a predictive model of the combined effects of independent variables (pH, temperature, glucoamylase activity, kitchen waste loading, and hydrolysis time) as the most significant parameters for fermentable sugar production and degree of saccharification. A 100 mL of kitchen waste was hydrolyzed in 250 mL of shake flasks. Quadratic RSM predicted maximum fermentable sugar production of 62.79 g/L and degree of saccharification (59.90%) at the following optimal conditions: pH 5, temperature 60°C, glucoamylase activity of 85 U/mL, and utilized 60 g/L of kitchen waste as a substrate at 10 h hydrolysis time. The verification experiments successfully produced 62.71 ± 0.7 g/L of fermentable sugar with 54.93 ± 0.4% degree of saccharification within 10 h of incubation, indicating that the developed model was successfully used to predict fermentable sugar production at more than 90% accuracy. The sugars produced after hydrolysis of kitchen waste were mainly attributed to monosaccharide: glucose (80%) and fructose (20%). The fermentable sugars obtained were subsequently used as carbon source for bioethanol production by locally isolated yeasts: Saccharomyces cerevisiae, Candida parasilosis, and Lanchancea fermentati. The yeasts were successfully consumed as sugars hydrolysate, and produced the highest ethanol yield ranging from 0.45 to 0.5 g/g and productivity between 0.44 g L^–1 h^–1 and 0.47 g L^–1 h^–1 after 24-h incubation, which was equivalent to 82.06–98.19% of conversion based on theoretical yield.     

Cement replacement by sugar cane bagasse ash: CO2 emissions reduction and potential for carbon credits

This paper presents a study of cement replacement by sugar cane bagasse ash (SCBA) in industrial scale aiming to reduce the CO₂ emissions into the atmosphere. SCBA is a by-product of the sugar/ethanol agro-industry abundantly available in some regions of the world and has cementitious properties indicating that it can be used together with cement. Recent comprehensive research developed at the Federal University of Rio de Janeiro/Brazil has demonstrated that SCBA maintains, or even improves, the mechanical and durability properties of cement-based materials such as mortars and concretes. Brazil is the world’s largest sugar cane producer and being a developing country can claim carbon credits. A simulation was carried out to estimate the potential of CO₂ emission reductions and the viability to issue certified emission reduction (CER) credits. The simulation was developed within the framework of the methodology established by the United Nations Framework Convention on Climate Change (UNFCCC) for the Clean Development Mechanism (CDM). The State of São Paulo (Brazil) was chosen for this case study because it concentrates about 60% of the national sugar cane and ash production together with an important concentration of cement factories. Since one of the key variables to estimate the CO₂ emissions is the average distance between sugar cane/ethanol factories and the cement plants, a genetic algorithm was developed to solve this optimization problem. The results indicated that SCBA blended cement reduces CO₂ emissions, which qualifies this product for CDM projects.     

Spatiotemporal evolution of soil pH and zinc after the Aznalcollar mine spill

The residual pollution after the Aznalcóllar (southwestern Spain) pyrite mine spill is still a threat due to the continuing oxidation of sulfuric minerals. The objective of this paper was to analyze the combined effect of pyrite oxidation, sugar beet foam applications, and meteorological conditions on the spatiotemporal evolution of the pH and EDTA-extractable Zn concentration, using non co-located data from 11 sampling dates between June 1999 and March 2002. Median pH values ranged from 4.4 at the beginning of the monitoring period to 7.6 at the end, although values near 2.5 were observed throughout the entire period, despite of two sugar beet foam (SBF) applications. Zinc distributions were positively skewed and median concentrations ranged from 17 to 94 mg kg(-1). The inverse relationship between pH and Zn became weaker toward the end of the monitoring period as a consequence of the precipitation and posterior dissolution of newly formed minerals from the reaction products of the pyrite oxidation. Normal score maps showed that after the SBF applications only 0.5% of the monitored area was below the pH = 4 threshold, while on other dates up to one-third of the area remained below this value. The better performance of the second SBF application could be explained in terms of pyrite oxidation pathways and environmental conditions. From this analysis, with data obtained under uncontrolled field conditions, it is concluded that SBF should be applied before or during the wet and cold season to alleviate acidification, caused by the oxidation of pyrite or other sulfuric minerals.     

Mapping the probability of exceeding critical thresholds for cadmium concentrations in soils in The Netherlands

The probability of exceeding critical thresholds of Cd concentrations in the soil was mapped at a national scale. The critical thresholds in soil were based on food quality criteria for Cd in crops or in organs of cattle (Bos taurus), and were calculated by inverting a regression model for the Cd concentration in the crop, with the Cd concentration in soil, soil organic matter (SOM) content, clay content, and pH as predictors. The probability of exceeding the critical threshold for Cd in soil per node of a 500- x 500-m grid was approximated by Monte Carlo simulation, using the estimated cumulative distribution functions (cdf) of SOM, clay, pH, and Cd as input. The cdfs were estimated by simple indicator kriging with local prior means. For SOM, clay, and pH, detailed maps of soil type and land use were used to define subregions with assumed constant local means of the indicators (a priori distributions). The cdfs were sampled by Latin hypercube sampling. We accounted for correlation between the actual and critical Cd concentrations in soil by drawing Cd values from cdfs conditional on SOM and clay. The estimated probability for grassland is negligible, even in areas with high Cd concentrations in soil, and for maize (Zea mays L.) land the probability is almost everywhere smaller than 5%. For arable soils, however, these probabilities commonly are larger than 5% when sugar beet (Beta vulgaris L.) or wheat (Triticum aestivum L.) is taken as a reference crop, and locally exceed 50%.     

An Integrated Benchmarking and Energy Savings Tool for the Iron and Steel Industry

Benchmarking can be a useful tool for understanding energy consumption patterns in an industrial facility and for designing policies to improve energy efficiency. Energy benchmarking for industry is a process in which the energy performance of an individual plant is compared against a common metric that represents ‘standard’ or ‘optimal’ performance. While benchmarking provides insights into the relative energy performance of the plant, it is also a good starting point for analysis of further improvement opportunities. In this paper, the development of an integrated benchmarking and energy efficiency evaluation tool, named BEST (Benchmarking and Energy Savings Tool), is described. The tool is based on a process-step benchmarking approach that allows for a wide variety of differences in feedstocks and products to be included in a fair comparison. BEST has been developed to support two Chinese integrated iron and steel plants in designing a strategic energy management program. BEST has been successfully applied to develop strategic energy-efficiency improvement targets. We describe the tool and report on its use.     

Modeling the environmental fate of cadmium in a large wastewater irrigation area

The fate of cadmium in soils is governed by spatially heterogeneous processes that proceed from decades to centuries. This study aimed at modeling the fate of Cd within the wastewater irrigation area (WIA) of Braunschweig (Germany). The sandy soils (mainly Dystric Cambisol or Typic Haplumbrept) at this site (28 km2) have received considerable loads of heavy metals by irrigation of municipal wastewater for up to 40 yr. The soils of the WIA are in agricultural use. The main crops are sugar beet (Beta vulgaris L.), potato (Solanum tuberosum L.), and wheat (Triticum aestivum L.). As a result of asparagus (Asparagus officinalis L.) cropping, about 15% of the soils have been converted to Rigosols. In 1996, we measured the vertical distribution (0 to 1.2 m) of soil pH, organic carbon content, and the EDTA-extractable content and the solution phase concentration of Cd at 153 sites. At sites not used for asparagus cultivation, Cd has migrated on average to a depth of about 0.5 m. Due to deep plowing, which accelerates migration, Cd has been displaced on average to about 0.7 m at the Rigosol sites. To model the fate of Cd at the scale of the WIA, we used different parallel soil column approaches. In each column the local model SEFAH was used to simulate both displacement and plant uptake of Cd. The model was fed with measured or randomly generated soil data. The results of retrospective simulations from 1957 to 1996 agreed well with observed Cd profiles. The better the spatial variability of sorption was described, the better the performance. Our simulation results show that Cd pollution of soil at first affects the soil-plant pathway. The breakthrough of Cd to the groundwater is dampened and is delayed for many decades.     

Herbicide Resistant Sugar Beet – What Is the Problem?

Risk assessment studies of herbicide resistant sugarbeet have revealed no risks to human health or the environment.Indeed it appears that commercial growth of this crop mightsecure benefits such as decreased pesticide use and increasedbiodiversity. However, widespread resistance to GM crops such asherbicide resistant sugar beet still persists in Europe. It isargued that this is not just because people do not know therelevant facts. Rather it is because popular resistance to GMfood is driven in part by concerns other than the fear ofnarrowly defined risks to health and the environment. These otherconcerns include an aversion to commercial monopoly and anegative view of pesticide use in general. Herbicide resistantsugar beet may also be perceived as a ``Trojan horse,' i.e., acrop whose licensing would create a precedent and make it morelikely that other, less environmentally friendly, crops will beapproved within the current strictly technical and science-basedrisk assessment procedures. To meet these public concerns, a kindof technology assessment reflecting factors such as benefits andconsumer choice is called for.     

Improving food security in Swaziland: The transition from subsistence to communally managed cash cropping

The Komati Downstream Development Project (KDDP), based upon the Maguga Dam has enabled 6,000 hectares of semi‐arid lowveld, in a region with low and highly variable rainfall to be converted from subsistence to irrigated commercial farming, mainly of sugar cane. This has transformed the Swazi sugar industry from one dominated by a small number of large‐scale commercial estates to one where more than 1,500 previously impoverished small‐scale Swazi farmers have been able to enter the industry by joining farmers’ associations and creating communally managed farms. Recent changes to the EU's Sugar Protocol have undermined the financial viability of the KDDP farms and undermined food security, especially for the poorest, due to the cut in sugar prices. However, some farmers’ associations have opted to keep some of their land as irrigated home gardens, rather than convert all their land to sugar cane. This model has improved food security at a time of low sugar prices and points to a more sustainable way of using water from large scale dams than the conventional model. It is argued that the EU should target support to members of the KDDP who have taken out large‐scale loans to pay for the in‐field infrastructure and encourage all farmers’ associations to adopt the food garden model. This would enable them to continue to benefit from the irrigation through improved production of subsistence crops, whilst they diversify their commercial production into novel markets.     

A regional-scale study on the crop uptake of cadmium from sandy soils: measurement and modeling

Plant uptake is one of the major pathways by which cadmium (Cd) in soils enters the human food chain. This study was conducted to investigate the uptake of Cd by crops from soils within the wastewater irrigation area (WIA) of Braunschweig (Germany) and to develop a simple process-oriented model that is suited to predict Cd uptake at the regional scale. The sandy soils within the WIA (4300 ha) have received considerable loads of heavy metals by irrigation using municipal wastewater for up to 40 years. In 1998 and 1999, we sampled soil and plant material at 40 potato (Solanum tuberosum L.), 40 sugar beet (Beta vulgaris L.), and 32 winter wheat (Triticum aestivum L.) fields. In both years and for all three crops, we found close linear relationships between the Cd content of plant material and the Cd concentration in soil solution. For all three crops, we observed a trend of relatively increased Cd uptake in the year with the higher saturation deficit of the atmosphere. We interpret this to indicate that transpiration plays an important role in the Cd uptake of crops under the conditions of the WIA. In modeling the uptake of Cd by crops, we assume that uptake is proportional to mass flow, that is, the product of water transpired, Cd concentration in soil solution, and a plant-specific empirical parameter. The simulations agreed well with the observed Cd contents in crops. Our model explained between 66 and 87% of the observed variance.     

Assessment of emerging and innovative techniques considering best available technique performances

For the past 20 years, the European context has been policy-driven by several directives to reduce pollution, one of the most important for industries being the industrial emissions directive (IED). The IED's objective is to minimise pollution from various industrial sources throughout the European Union. One means of attaining the objective is to implement techniques which have at least the same performance as reference techniques called best available techniques (BAT) given at European level. The study of existing methodologies on performance assessment of proven or emerging techniques has made it apparent that there are none taking into account the 12 criteria proposed by the Annex III of the IED to evaluate technique performances. Even if innovative techniques are not considered by the IED, support to (public or private) researchers in their development in terms of assessment methodology must be proposed. This is what we present in this article.The methodology based on a tree-structured information system (objectives, criteria, indicators) and a qualitative assessment of indicators (environmental, technical, economic and social) is an initial approach to an innovative technique assessment method considering BAT on laboratory or industrial scales. In an aim to adapt the criteria and indicators to a specific process, assessment methodologies must be adaptable. Our method allows for choosing indicators to comply perfectly with the process studied. Only the first level of the tree is fixed. The other branches could be adapted to the case studied. Performance assessment is based on a five-level scale coupled with a simple multi-criteria analysis (MCA) method. Three different applications (sludge valorisation, urban wastewater treatment, soil remediation) were carried out to validate the methodology, two of them are presented. Applications of this methodology show its usefulness in the validation of techniques for specific process and local application of the BAT concept and the performance assessment regarding BAT definition. It can then be used to detect innovative and emerging techniques to be proposed for the reviewing of the European BREF documents.     

Growth and yield response of marigold to potting media containing vermicompost produced from different wastes

Investigations were made to assay the influence of vermicomposts, prepared from (i) cow dung (CD) and (ii) sugar mill wastewater treatment plant sludge spiked with horse dung, on the growth and productivity of marigold plants in pot culture experiments. The soil was used as potting media, and vermicomposts were amended with it in 10, 20, 30 and 40% ratio. A total of nine different potting media were prepared. The fertility status of soil and vermicomposts was quantified. There were significant differences in the fertilizer quality of soil and both the vermicomposts. Maximum numbers of flowers was produced in the potting media containing 30% of CD vermicompost and minimum was reported in control (soil without amendments). The diameter of biggest flower was reported in the potting media containing 40% of sugar mill wastewater treatment plant sludge vermicompost. Results showed that the addition of vermicompost, in appropriate quantities, to potting media has synergistic effects on growth and flowering of plants including number of buds, number of flowers, plant shoot biomass, root biomass, plant height and diameter of flowers.