Utilization of kaolin processing waste for the production of porous ceramic bodies

The kaolin processing industry generates large amounts of waste in producing countries such as Brazil. The aim of this study was to characterize kaolin processing waste and evaluate its suitability as an alternative ceramic raw material for the production of porous technical ceramic bodies. The waste material was physically and chemically characterized and its thermal behaviour is described. Several formulations were prepared and sintered at different temperatures. The sintered samples were characterized to determine their porosity, water absorption, firing shrinkage and mechanical strength. Fired samples were microstructurally analysed by X-ray diffraction and scanning electron microscopy. The results indicated that the waste consisted of quartz, kaolinite, and mica, and that ceramic formulations containing up to 66% of waste can be used for the production of ceramics with porosities higher than 40% and strength of about 70 MPa.     

Production of brown and black pigments by using flotation waste from copper slag.

One of the major problems in copper-producing countries is the treatment of the large amount of copper slag or copper flotation waste generated from copper slag which contains significant amounts of heavy metals such as Cu, Zn, Pb and Co. Dumping or disposal of such large quantities of flotation waste from copper slag causes environmental and space problems. In this study, the treatment of flotation waste from copper slag by a thermal method and its use as an iron source in the production of inorganic brown and black pigments that are used in the ceramic industry were investigated. The pigments were produced by calcining different amounts of flotation waste and chromite, Cr2O3, ZnO and CoO mixtures. The pigments obtained were added to transparent ceramic glazes and porcelainized tile bodies. Their colours were defined by L*a*b* measurements with a spectrophotometer. The results showed that flotation waste from copper slag could be used as an iron source to produce brown and black pigments in both ceramic body and glazes.     

Non-parametric analysis of infrared spectra for recognition of glass and glass ceramic fragments in recycling plants

Glass ceramic detection in glass recycling plants represents a still unsolved problem, as glass ceramic material looks like normal glass and is usually detected only by specialized personnel. The presence of glass-like contaminants inside waste glass products, resulting from both industrial and differentiated urban waste collection, increases process production costs and reduces final product quality. In this paper an innovative approach for glass ceramic recognition, based on the non-parametric analysis of infrared spectra, is proposed and investigated. The work was specifically addressed to the spectral classification of glass and glass ceramic fragments collected in an actual recycling plant from three different production lines: flat glass, colored container-glass and white container-glass. The analyses, carried out in the near and mid-infrared (NIR-MIR) spectral field (1280-4480 nm), show that glass ceramic and glass fragments can be recognized by applying a wavelet transform, with a small classification error. Moreover, a method for selecting only a small subset of relevant wavelength ratios is suggested, allowing the conduct of a fast recognition of the two classes of materials. The results show how the proposed approach can be utilized to develop a classification engine to be integrated inside a hardware and software sorting architecture for fast "on-line" ceramic glass recognition and separation.     

Investigation of the usage of centrifuging waste of mineral wool melt (CMWW), contaminated with phenol and formaldehyde,in manufacturing of ceramic products

Large amounts of centrifuging waste of mineral wool melt (CMWW) are created during the production of mineral wool. CMWW is technogenic aluminum silicate raw material, formed from the particles of undefibred melt (60–70%) and mineral wool fibers (30–40%). 0.3–0.6% of organic binder with phenol and formaldehyde in its composition exists in this material. Objective of the research is to investigate the possibility to use CMWW as an additive for the production of ceramic products, by neutralising phenol and formaldehyde existing in CMWW. Formation masses were prepared by incorporating 10%, 20% and 30% of CMWW additive and burned at various temperatures. It was identified that the amount of 10–30% of CMWW additive influences the following physical and mechanical properties of the ceramic body: lowers drying and firing shrinkage, density, increases compressive strength and water absorption. Investigations carried out show that CMWW waste can be used for the production of ceramic products of various purposes.     

Characterization of ceramic roof tile wastes as pozzolanic admixture

The aim of this work is to study the recycling of tile wastes in the manufacture of blended cements. Cracked or broken ceramic bodies are not accepted as commercial products and, therefore, the unsold waste of the ceramic industry becomes an environment problem. The use of powdered roof tile in cement production, as pozzolanic addition, is reported. The wastes were classified as nonglazed, natural and black glazed tiles. The mineralogy of the powders was controlled by SEM-EDX microscopy, XRD analysis and FTIR spectroscopy. Particle size was checked by laser granulometry. Once the materials were fully characterized, pozzolanic lime consumption tests and Fratini tests were carried out. Different formulations of cement-tile blends were prepared by incorporation of up to 30% weight ratios of recycled waste. The compressive strength of the resulting specimens was measured. The evolution of hydration of the cement-tile blends was analyzed by XRD and FTIR techniques. Vibrational spectroscopy presented accurate evidence of pozzolanic activity. The results of the investigation confirmed the potential use of these waste materials to produce pozzolanic cement.     

Spectral cullet classification in the mid-infrared field for ceramic glass contaminants detection.

The presence of glass-like contaminants inside waste glass products, usually resulting from both industrial and differentiated urban waste collection, has greatly increased in recent years, due to the introduction to the market of a large amount of goods manufactured from ceramic glass. The presence of contaminants in the glass recycling streams reduces product quality and increases production costs. The detection of ceramic glass detection is an unresolved problem, as such material looks like normal glass and can only be detected by trained personnel. In this study an innovative approach to ceramic glass recognition, based on the spectral signature in the mid-infrared (MIR) field, was proposed and investigated. The study specifically addressed the spectral characterization of glass and ceramic glass fragments collected in a real recycling plant from two different production lines: coloured container glass and white container glass. To define suitable inspection strategies to separate the useful (glass) from the polluting (ceramic glass) materials at the recycling plants, fragments presenting different colour, thickness, size, shape and manufacturing were selected. Both dirty and clean cullet was considered. The analyses, carried out in the MIR spectral field (2280-4480 nm), show that ceramic glass and glass fragments can be recognized according to their different spectral signature. In particular, by selecting a specific wavelength ratio the two classes of materials can be rapidly recognized, suggesting the possibility of developing an integrated hardware and software sorting system for 'on-line' ceramic glass separation.     

Inertization of hazardous dredging spoils

Vitrification and production of ceramics materials starting from sediment excavated from Venice lagoon is described. This sediment is classified as toxic waste because contains several heavy metal ions and organic pollutants and was successfully vitrified at 1200-1350 degrees C. Twenty weight percentage of glass cullet, coming from a community glass recycling program, was added to the raw materials, previously calcined at 900 degrees C, as a way of adjusting the variations of composition of the individual sediment batches. Chemical durability (leaching) tests showed that the optimized glass compositions are inert, and thus not only volume reduction but also inertization of the waste was obtained by this process. Moreover, the economics of the entire process was analysed. The valorization of the waste was accomplished by the subsequent processing of the glass derived from the inertization. Glass ceramic materials were produced by viscous phase sintering of pressed glass powders which crystallized during the densification process. Sintered glass ceramic products had good mechanical characteristics (HV = 7.5 GPa, bending strength 150 +/- 8 MPa), making them suitable for applications in the building industry.     

生物膜填料塔净化工业废气用填料的研究

以净化低浓度甲苯废气为对象，采用实验室及工业化规模的 生物塔料塔对轻质陶块、瓷环、不锈钢环和塑料环4种填料进行选择研究，结果表明：轻质陶块是一种优质、廉价的废气处理用生物膜填料塔的填料；4种填料的净化性能及经济性的综合排序为：轻质陶块＞瓷环＞不锈钢环＞塑料环；用轻质陶块填充的工程应用生物膜填料塔，在生物挂膜约10d时，甲苯的净化效率可达90％以上，且设备运行稳定。     

Incorporation of gypsum waste in ceramic block production: Proposal for a minimal battery of tests to evaluate technical and environmental viability of this recycling process

Civil engineering-related construction and demolition debris is an important source of waste disposed of in municipal solid waste landfills. After clay materials, gypsum waste is the second largest contributor to the residential construction waste stream. As demand for sustainable building practices grows, interest in recovering gypsum waste from construction and demolition debris is increasing, but there is a lack of standardized tests to evaluate the technical and environmental viability of this solid waste recycling process. By recycling gypsum waste, natural deposits of gypsum might be conserved and high amounts of the waste by-product could be reused in the civil construction industry. In this context, this paper investigates a physical property (i.e., resistance to axial compression), the chemical composition and the ecotoxicological potential of ceramic blocks constructed with different proportions of clay, cement and gypsum waste, and assesses the feasibility of using a minimal battery of tests to evaluate the viability of this recycling process. Consideration of the results for the resistance to axial compression tests together with production costs revealed that the best formulation was 35% of plastic clay, 35% of non-plastic clay, 10% of Portland cement and 20% of gypsum waste, which showed a mean resistance of 4.64 MPa. Energy dispersive X-ray spectrometry showed calcium and sulfur to be the main elements, while quartz, gypsum, ettringite and nacrite were the main crystalline compounds found in this formulation. Ecotoxicity tests showed that leachate from this formulation is weakly toxic toward daphnids and bacteria (EC_20% = 69.0 and 75.0, respectively), while for algae and fish the leachate samples were not toxic at the EC_50% level. Overall, these results show that the addition of 20% of gypsum waste to the ceramic blocks could provide a viable substitute for clay in the ceramics industry and the tests applied in this study proved to be a useful tool for the technical and environmental evaluation of this recycling process, bacterial and daphnid tests being more sensitive than algae and fish tests.     

Supporting circular economy through the use of red ceramic waste as supplementary cementitious material in structural concrete

Journal of Material Cycles and Waste Management - This paper investigates the potential application of red ceramic waste as supplementary cementitious materials in structural concrete as a strategy...     

Preparation of stable dispersion from ceramic polishing waste and its application as a multifunctional additive for coatings

Journal of Material Cycles and Waste Management - This study reports an approach to reutilize ceramic polishing waste as a multifunctional additive for coatings. A stable aqueous dispersion of the...     

航空煤油精制工艺的产污对比及防治措施

对国内外常用的两种航空煤油（简称航煤） 精制工艺——加氢工艺和非加氢工艺进行了介绍，结合各自的工艺流程对“三废”排放情况进行了分析，并提出了相应的污染防治措施。分析结果表明：与加氢工艺相比，非加氢工艺相对简单，对反应的控制要求较低；两种工艺排放的废气和废水基本相同，包括酸性水、含油废水和酸性气等；非加氢工艺产生的废渣量远大于加氢工艺，除包括加氢工艺产生的废催化剂和废瓷球外，还包括废白土、废岩盐和废脱酸吸附剂等；航煤精制工艺的有组织排放污染物可通过酸性水汽提装置和硫磺回收装置进行处理，废渣由原生产厂家回收或按性质分类送往符合资质的相应渣场处理。     

Recycling of waste glass extracted from a WTP into ceramic materials

Journal of Material Cycles and Waste Management - Glass waste from an industrial wastewater treatment plant (WTP) was studied to recycle the material in ceramic materials. A white kaolinitic clay...     

Optimization analysis of silver extraction from waste monolithic ceramic capacitor using persulfate-ammonia system

Journal of Material Cycles and Waste Management - Monolithic ceramic capacitors (MLCCs) contain a high level of silver. This paper describes a method to recover silver from the waste MLCCs. First,...     

Physical–chemical processes of sustainable materials’ production from hazardous toner waste,galvanic glass waste and spent foundry sand

Journal of Material Cycles and Waste Management - Several sustainable white ceramic composites were prepared from 3 to 7 wt.% of hazardous toner waste, 30–40% of spent foundry sand,...     

Use of glazed ceramic waste as additive in mortar and the mathematical modelling of its strength

This study investigated the reusability of waste material from the tile manufacturing industry as an alternative material to natural pozzolan trass. Yield strength values of mortar made from Portland cement (CEM 142.5), were measured by adding glazed ceramic waste and trass at various weight ratios (5 to 40%). The test results proved that the strength values at 2, 7, and 28 days gave good results for concentrations of waste materials less than 5-10% in the cement. A decrease in strength was observed at higher concentrations. Mathematical modelling results showed a logarithmic correlation between the mortar strength and weight fraction of cement.     

Assessment of factors affecting household solid waste generation and its composition in Gulberg Town,Lahore, Pakistan

This paper analyzes and compares the findings of the characterization study of collected solid waste from households of three different socioeconomic groups in Lahore, Pakistan, over the four seasons, i.e. Spring (March–April, 2008), Summer (May–June, 2008), Monsoon (August–September, 2008) and Winter (December 2008 and January 2009). The generation rate of waste was 0.96 kg/cap/day for high-income, 0.73 kg/cap/day for middle and 0.67 kg/cap/day for low-income group. The average of total household solid waste (HSW) generation is 0.79 kg/cap/day (including 0.75 kg/cap/day for spring, 0.77 kg/cap/day for summer, 0.86 kg/cap/day for monsoon and 0.76 kg/cap/day. The breakdown for the major physical components of the waste shows that organic waste accounts for the largest proportion (67.46 %). The relations between waste generation rates by physical category and subcategory, in addition to factors such as socioeconomic groups (population density levels, household income and household size), seasonal variation, and daily variation (difference of HSW generation among days of a week) were also analyzed. Statistical analysis shows that there was no significant difference in overall waste generation among days of a week. A significant difference between the seasons for food waste, cardboard, PET, HDPE, other hazardous waste, battery cells, and dust and stone (p < 0.001) was found. The generation rates were found to be higher when compared to other developing countries.     

陶粒填料生物滴滤塔处理二甲苯废气

以两种不同的陶粒作为生物滴滤床填料净化二甲苯废气,研究了喷淋液量、气体流量、进气负荷、喷淋液中氨氮浓度及填料层高度对净化效率的影响,并对两种填料的使用效果进行了对比。结果表明：二甲苯废气进气流量越小、进气负荷越低,净化效果越好;充足的氮源是高净化率的保证;对于较高浓度的废气,需要适当增加填料层高来达到净化要求;使用具有比表面积大的陶粒作为填料,可以使设备挂膜时间更短、能耗更低,净化效率更高。     

Digestion of frozen/thawed food waste in the hybrid anaerobic solid-liquid system

The hybrid anaerobic solid-liquid (HASL) system, which is a modified two-phase anaerobic digester, is to be used in an industrial scale operation to minimize disposal of food waste at incineration plants in Singapore. The aim of the present research was to evaluate freezing/thawing of food waste as a pre-treatment for its anaerobic digestion in the HASL system. The hydrolytic and fermentation processes in the acidogenic reactor were enhanced when food waste was frozen for 24h at -20 degrees C and then thawed for 12h at 25 degrees C (experiment) in comparison with fresh food waste (control). The highest dissolved COD concentrations in the leachate from the acidogenic reactors were 16.9g/l on day 3 in the control and 18.9g/l on day 1 in the experiment. The highest VFA concentrations in the leachate from the acidogenic reactors were 11.7g/l on day 3 in the control and 17.0g/l on day 1 in the experiment. The same volume of methane was produced during 12 days in the control and 7 days in the experiment. It gave the opportunity to diminish operational time of batch process by 42%. The effect of freezing/thawing of food waste as pre-treatment for its anaerobic digestion in the HASL system was comparable with that of thermal pre-treatment of food waste at 150 degrees C for 1h. However, estimation of energy required either to heat the suspended food waste to 150 degrees C or to freeze the same quantity of food waste to -20 degrees C showed that freezing pre-treatment consumes about 3 times less energy than thermal pre-treatment.     

Recycling of calcium fluoride sludge as ceramic material using low temperature sintering technology

The Chinese integrated circuit industry has been transformed from a small state-owned sector into a global competitor, but chip manufacturing produces large amounts of calcium fluoride sludge (CFS). The current treating method is landfill in China. In order to solve the problem of unavailable landfill sites and the dissolved CFS polluting water sources, CFS was tested as a component for a ceramic product made with sodium borate, sodium phosphate, and waste alumina using a low temperature sintering technology. The ceramic was characterized by X-ray diffraction (XRD), microstructure, compressive strength. XRD and microstructure analyses verified that CFS was transformed into Na₂Ca(PO₄)F as an inert crystalline phase in ceramic, which is enclosed by the borophosphate glass liquid phase. Toxicity characteristic leaching procedure and corrosion resistance tests verified that fluorine from CFS was solidified in the inert crystalline phase, which did not release to cause secondary pollution. This novel technology produces high-performance ceramic as a construction material, in accordance with the concept of sustainable development.