Effect of Manufacturing Process and Xanthan Gum Addition on the Properties of Cassava Starch Films

The objective of this work was to manufacture biodegradable films by two different processes (casting and extrusion), from different combinations of cassava starch and xanthan gum. These films were produced by casting and by extrusion from six different starch-xanthan gum combinations (0, 2, 4, 6, 8 and 10% w/w), containing glycerol as plasticizer (20% w/w) and were also characterized according to their microstructure, optical, mechanical, and barrier properties. Scanning electron microscopy of the starch-xanthan gum extruded films showed reticulated surface and smooth interior, suggesting that xanthan was driven to the surface and gelatinized starch to the interior of the films during extrusion. Films manufactured by casting were entirely homogeneous. In general, casted films presented lower opacity and water vapor permeability and higher stress at break than films manufactured by extrusion. Xanthan gum addition affected mechanical properties of starch films, improving their stress and strain at break, especially for extruded samples, but these properties did not show stability at different RH conditions.     

A kinetic analysis of solid waste composting at optimal conditions

Six municipal solid waste (MSW) and yard waste components (food waste, mixed paper, yard waste, leaves, branches, grass clippings) were aerobically decomposed to measure the extent of decomposition under near optimal conditions. Decomposition was characterized by at least two principal stages, for most components, as was indicated by the carbon dioxide production rates. An aerobic biodegradation conceptual model is presented here based on the principle that solids hydrolysis is the rate-limiting step during solid waste composting. The mineralizable solid carbon of each solid waste component was assumed to comprise the readily, the moderately and the slowly (or refractory) hydrolysable carbons, each hydrolyzing at different rates to aqueous (water soluble) carbon. Aqueous carbon mineralizes to CO2 at rapid rates that are not rate-limiting to the process. Solids hydrolysis rate constants were calculated after fitting the experimentally determined carbon dioxide production rate data to model results. Hydrolysis rates for the readily hydrolysable carbon in all components ranged from approximately 0.06 to 0.1 d(-1); hydrolysis rates for the moderately hydrolysable carbon ranged from 0.005 to 0.06 d(-1). Leaves, branches and grass clippings did not have a readily hydrolysable carbon fraction, whilst the leaves and branches had the largest slowly hydrolysable carbon fractions (70%, 82%, respectively, of the total solid organic carbon). Grass and yard waste did not contain slowly hydrolysable carbon fractions. Food waste had the largest readily hydrolysable carbon fraction and produced the highest amount of CO2 among all substrates. Moderately hydrolysable solid carbon fractions ranged from 16% to 90% of the total solid organic carbon for all substrates used.     

New Multi-Scale Hybrid System Based on Maple Wood Flour and Nano Crystalline Cellulose: Morphological,Mechanical and Physical Study

In the first part of this work, composites based on polypropylene (PP) and maple wood flour (MF) were prepared by melt compounding using twin-screw extrusion followed by compression molding. The morphological and mechanical properties of the composites were analyzed for three samples: PP, MF/PP and MF/PP containing maleic anhydride grafted polypropylene (MAPP) as coupling agent. The results showed that MF/PP composites have improved mechanical properties, especially tensile modulus (+33 %), with only 8 % increase in density. The addition of MAPP further improved the mechanical properties, in particular tensile modulus (up to 51 %), which could be related to better fiber/matrix adhesion. In the second step, nano crystalline cellulose (NCC) was added to all samples to produce NCC-MF/PP hybrid composites. From the mechanical analysis performed, the hybrid composites with MAPP have improved properties, especially tensile (+53 %) and flexural (+40 %) moduli. These results confirmed that multi-scale hybrid NCC-MF composites can substantially improve the mechanical properties of polyolefins with limited increase in density (14 %) leading to high specific properties.     

Potential utilization of burned wood in manufacture of medium density fiberboard

The potential utilization of burned wood in the manufacture of medium density fiberboard (MDF) was investigated. For this aim, the MDF panels were made of various mixtures of burned pine wood (Pinus sylvestris L.), unburned beech (Fagus orientalis L.) and oak (Ouercus robur L.) woods under commercial conditions in an MDF company. The mixture ratio of the unburned beech and oak woods to the burned pine wood were 50/50 wt%. The mixing ratios of burned wood chips with unburned wood chips were 0:100, 25:75, 50:50, 75:25 and 100:0, %, respectively. A commercial urea–formaldehyde resin was used as a binder. The physical properties measured in the investigation included density and thickness swelling, while the mechanical properties examined were bending strength, modulus elasticity, internal bond, screw holding ability perpendicular to the plane of panel, and janka hardness perpendicular to the plane of the panel. Surface roughness and color of the panels were also measured. The results indicated that all the panels met the mechanical properties of general-purpose MDF requirements of EN 622-5. The surface roughness of the MDF panels containing burned wood decreased with increasing burned wood content but remained higher than the control panels. The dimensional stability of the MDF panels decreased with the incorporation of burned wood fibers as compared with the control MDF panels.     

Effect of Pretreatment with UV Radiation on Physical and Mechanical Properties of Photocured Jute Yarn with 1,6-Hexanediol Diacrylate (HDDA)

Jute yarns were grafted with a single impregnating monomer 1,6-hexanediol diacrylate (HDDA) in order to improve the physicomechanical properties. Jute yarns soaked for different soaking times (3, 5, 10, and 30 minutes) in HDDA+MeOH solutions at different proportions (1–10% HDDA in MeOH [v/v] along with photoinitiator Darocur-1664 [3%]) were cured under UV lamp at different UV radiation intensities (two, four, six, and eight passes). Concentration of monomer, soaking time, and intensity of UV radiation were optimized with extent of mechanical properties such as tensile strength, elongation at break, and modulus. Enhanced tensile strength (67%), modulus (108%), and polymer loading (11%) were achieved with 5% HDDA concentration, 5-minute soaking time, fourth pass of UV radiation. To further improve the mechanical properties, the jute yarns were pretreated with UV radiation (5, 10, 15, 30, and 50 passes) and treated with optimized monomer concentration (5%). UV-pretreated samples showed the enhanced properties. The tensile strength and modulus increase up to 84% and 132%, respectively, than that of virgin jute yarn. An experiment involving water absorption capacity shows that water uptake by treated samples was much lower than that of the untreated samples. During the weathering test, treated yarns exhibited less loss of mechanical properties than untreated yarns.     

Canola straw as a bio-waste resource for medium density fiberboard (MDF) manufacture

Canola straw as an agricultural residue has been investigated for MDF production. The variables were steaming time (2, 5 and 8 min), the resin content (9% and 11%), and press time (4 and 6 min). Common physical and mechanical properties of experimental boards including modulus of rupture (MOR), modulus of elasticity (MOE), internal bond strength (IB) and thickness swelling (TS) were measured. Fiber properties of canola straw including length, diameter and cell wall thickness were determined. The results showed that all the tested mechanical properties improved with the increase of steaming time level. The results were close to the minimum requirements of MDF specified in the ANSI A208.2 standard. Dimensional stability of the MDFs improved as adhesive content increased. The IB values are positively affected by the increase of press time. MDF properties made from canola straw possess acceptable qualities as compared to those made from other non-wood plants. Furthermore, the fiber dimensions of canola straw were also in the range of reported values in hardwoods.     

Mechanical Properties of Kenaf/Polypropylene Nonwoven Composites

With an industrial trend of going green, the use of natural fibers in polymer composites is growing rapidly, especially in the automotive industry. The objectives of this research are to investigate mechanical performance of kenaf/polypropylene nonwoven composites (KPNCs) in production of automotive interior parts, and to develop preliminary linear models for quantifying elastic range of the KPNCs under various loading conditions. Using polypropylene (PP) fiber as bonding fiber, the KPNCs were fabricated with 50/50 blend ratio by weight. Unlike the manufacturing method of fiber reinforced plastics, all KPNCs were produced by carding and needle-punching techniques and thermally bonded by a panel press with 3-mm thickness gauge. Mechanical properties of the KPNCs in terms of uniaxial tensile, open-hole tensile, tensile at different strain rates, flexural, and in-plane shear were measured instrumentally. It was found that sample which was processed at higher temperature (230?°C) but shorter time (60?s) had the best mechanical performance. KPNCs were relatively insensitive to the notch but sensitive to strain rates. The linear elastic finite element model of KPNCs agreed well with the experimental results in the valid strain range of 0?C0.5?% for uniaxial tensile test and 0?C1?% for flexural test.     

Mechanical Properties of Poly (Lactic Acid)/Hemp Fiber Composites Prepared with a Novel Method

This research dealt with a novel method of fabricating green composites with biodegradable poly (lactic acid) (PLA) and natural hemp fiber. The new preparation method was that hemp fibers were firstly blending-spun with a small amount of PLA fibers to form compound fiber pellets, and then the traditional twin-screw extruding and injection-molding method were applied for preparing the composites containing 10–40 wt% hemp fibers with PLA pellets and compound fiber pellets. This method was very effective to control the feeding and dispersing of fibers uniformly in the matrix thus much powerful for improving the mechanical properties. The tensile strength and modulus were improved by 39 and 92 %, respectively without a significant decrease in elongation at break, and the corresponding flexural strength and modulus of composites were also improved by 62 and 90 %, respectively, when the hemp fiber content was 40 wt%. The impact strength of composite with 20 wt% hemp fiber was improved nearly 68 % compared with the neat PLA. The application of the silane coupling agent promoted further the mechanical properties of composites attributed to the improvement of interaction between fiber and resin matrix.     

Hybridized Biocomposites from Agro-Wastes: Mechanical,Physical and Thermal Characterization

Agricultural wastes, oil palm trunk (OPT) veneer and oil palm empty fruit bunch (EFB) mat were used for the preparation of hybridized plywood using 250 and 450 g/m² of urea formaldehyde (UF) as gluing agent. The mechanical (flexural strength, flexural modulus, screw withdrawal, shear strength), physical (density, water absorption, thickness swelling and delamination) and thermal (TGA) properties of the biocomposites were studied. Images taken with a scanning electron micrograph (SEM) indicated an improvement in the fiber–matrix bonding for the laminated panel glued with 450 g/m² of UF.     

Effect of organic residues addition on the technological properties of clay bricks

The objective of this study is to investigate the utilization potential of several organic residues in clay bricks. Sawdust, tobacco residues, and grass are widespread by-products of industrial and agricultural processes in Turkey. These residue materials have long cellulose fibres. Sawdust and tobacco residues generally are used as fuel, and the grass is utilized for agricultural purposes. The insulation capacity of brick increases with the increasing porosity of the clay body. Combustible, organic types of pore-forming additives are most frequently used for this purpose. For this reason, increasing amounts of organic residues (0%, 2.5%, 5% and 10% in wt.) were mixed with raw brick-clay. All samples were fired at 900 degrees C. Effects on shaping, plasticity, density, and mechanical properties were investigated. The organic residue additions were found to be effective for pore-forming in the clay body with the clay maintaining acceptable mechanical properties. It was observed that the fibrous nature of the residues did not create extrusion problems. However, higher residue addition required a higher water content to ensure the right plasticity. As a result, sawdust, tobacco residues, and grass can be utilized in an environmentally safe way as organic pore-forming agents in brick-clay.     

Utilization of waste tire rubber in manufacture of oriented strandboard

Some physical and mechanical properties of oriented strandboards (OSBs) containing waste tire rubber at various addition levels based on the oven-dry strand weight, using the same method as that used in the manufacture of OSB. Two resin types, phenol–formaldehyde (PF) and polyisocyanate, were used in the experiments. The manufacturing parameters were: a specific gravity of 0.65 and waste tire rubber content (10/90, 20/80 and 30/70 by wt.% of waste tire rubber/wood strand). Average internal bond values of PF-bonded OSB panels with rubber chips were between 17.6% and 48.5% lower than the average of the control samples while polyisocyanate bonded OSBs were 16.5–50.6%. However, water resistance and mechanical properties of OSBs made using polyisocyanate resin were found to comply with general-purpose OSB minimum property requirements of EN 300 Type 1 (1997) values for use in dry conditions at the lowest tire rubber loading level (10%) based on the oven-dry panel weight. The tire rubber improved water resistance of the OSB panel due to its almost hydrophobic property. Based on the findings obtained from this study, we concluded that waste tire rubber could be used for general-purpose OSB manufacturing up to 10% ratio based on the oven-dry panel weight.     

Reactively Compatibilized Cellulosic Polylactide Microcomposites

Poly(lactic acid) (PLA) possesses a suite of favorable material properties that are enabling its penetration into diverse markets (e.g., as packaging material or textile fibers). In order to increase the range of applications for this material, it is necessary to modify its properties and for certain applications, reduce its cost. The introduction of fibers into a polymeric matrix is an established route towards property enhancement provided good dispersion and intimate interfacial adhesion can be achieved. In addition, cellulosic microfibers are obtainable at low to moderate cost. In this study, reactive compatibilization of cellulosic fibers with PLA is pursued. Hydroxyl groups available on the surface of cellulosic fibers are used to initiate lactide polymerization. Various processing strategies are investigated: (1) blending preformed PLA with the fiber material, (2) through a one-step process in which lactide is polymerized in the presence of the fibers alone, or (3) reactive compatibilization in the presence of preformed high molecular weight polymer. The results show that materials prepared by simultaneous introduction of lactide and preformed high molecular PLA at the beginning of the reaction possess superior mechanical properties compared to composites made by either purely mechanical mixing or solely polymerization of lactide in the presence of fibers. The modulus of materials containing 25% fibers which are prepared by reactive compatibilization of 30% preformed PLA and 70% lactide (30/70 P/L) improves by 53% compared to the homopolymer, whereas 36% reinforcement can be achieved upon purely mechanical mixing. A further increase to 35% fiber loading leads to a reduction in modulus due to an excess in initiating groups. The same trend was observed in systems containing 65% preformed PLA and 35% lactide (65/35 P/L) with an overall achievable reinforcement that was slightly lower.     

Feather Fiber Reinforced Light-Weight Composites with Good Acoustic Properties

Three to four billion pounds of chicken feathers are wasted in the United States annually. These feathers pose an environmental challenge. In order to find a commercial application of these otherwise wasted feathers, composites have been prepared from feathers. Flexural, impact resistance, and sound dampening properties of composites from chicken feather fiber (FF) and High Density Polyethylene/Polypropylene (HDPE/PP) fiber have been investigated and compared with pulverized chicken quill-HDPE/PP, and jute-HDPE/PP composites. Sound dampening by FF composites was 125% higher than jute and similar to quill although mechanical properties were inferior to the latter two. In ground form, FF and jute composite properties were similar except for 34% higher modulus of jute; under the same formulation and processing conditions, ground FF composites had nearly 50% lower mechanical properties compared with ground quill composites. It was found that voids and density of composites have effect on mechanical and sound dampening properties; however, no direct relationship was found between mechanical properties and sound dampening.     

Effects of Alkali Treatment on the Properties of Short Flax Fiber–Poly(Lactic Acid) Eco-Composites

In this study, the influence of alkali (NaOH) treatment on the mechanical, thermal and morphological properties of eco-composites of short flax fiber/poly(lactic acid) (PLA) was investigated. SEM analysis conducted on alkali treated flax fibers showed that the packed structure of the fibrils was deformed by the removal non-cellulosic materials. The fibrils were separated from each other and the surface roughness of the alkali treated flax fibers was improved. The mechanical tests indicated that the modulus of the untreated fiber/PLA composites was higher than that of PLA; on the other hand the modulus of alkali treated flax fiber/PLA was lower than PLA. Thermal properties of the PLA in the treated flax fiber composites were also affected. T_g values of treated flax fiber composites were lowered by nearly 10 °C for 10% NaOH treatment and 15 °C for 30% NaOH treatment. A bimodal melting behavior was observed for treated fiber composites different than both of neat PLA and untreated fiber composites. Furthermore, wide angle X-ray diffraction analysis showed that the crystalline structure of cellulose of flax fibers changed from cellulose-I structure to cellulose-II.     

Particleboard manufacturing: an innovative way to recycle paper sludge

This paper presents the results on a study to use paper mill sludge for particleboard production. Single-layer board and three-layer board, with paper sludge on the surface, were fabricated. Four levels of mixing ratios of paper sludge to wood particles (0:100, 15:85, 30:70, and 45:55) were used. The boards were produced with 3% and 4% methylene diphenyl diisocyanate (MDI), and 10% and 12% urea-formaldehyde (UF) adhesives. The bending and shear strengths, water absorption, and thickness swelling of the boards were investigated. The results indicated that the mechanical properties of the boards were negatively affected by the paper sludge amount. Overall, UF-bonded particleboards gave superior mechanical performance, water resistance, and thickness swell than MDI-bonded particleboards. The strengths of the UF-bonded board decreased much more than those of MDI-bonded board as paper sludge content increased. The three-layer boards made from 15% paper sludge with 12% UF satisfied fully the minimum requirements set by EN, ASTM D 1037-99, and ANSI A208.1 standards for general uses.     

Fabrication Mechanical Properties of Unidirectional Jute/PP Composites Using Jute Yarns by Film Stacking Method

This paper mainly focuses on the fabrication process of long fibre reinforced unidirectional thermoplastic composites made using both natural (untreated) treated jute yarns. Jute yarns were wound in layers onto a metallic frame. Polypropylene films were inserted between these layers and compression moulded to fabricate unidirectional jute/PP composite specimens. Static mechanical properties were evaluated from tensile three point bending tests. Pre- post-failure examination were carried out on the test specimens using optical scanning electron microscopy to analyse the test results and investigate the correlations between their impregnation state, processing conditions, mechanical performances and fracture morphologies. For the unidirectional jute/PP film-stacked composites, the results indicated that the processing condition at the moulding temperature of 160°C and moulding pressure of 2.0 MPa for 15 min was ideally suited to obtain optimized properties. Improved wettability of resin melts due to complete matrix fusion at this processing condition facilitated thorough impregnation with minimum microstructural imperfections (microvoids) being generated. Jute/PP composites that contained treated jute yarns have shown superiority in tensile bending properties. Jute yarns polished or coated with PVA/PP (polyvinyl alcohol/polypropylene) must have contributed positively to fibre/matrix interfacial interactions leading to matrix to fibre effective stress transfer, thereby improving their reinforcing effects. Tensile strength and modulus of PP resin increased by approximately 285% and 388%, respectively, due to 50 wt% reinforcement by natural jute yarns. Further improvements in strength and modulus were achieved by approximately 14% and 10%, respectively, when treated yarns were used . The maximum bending stress modulus of jute/PP composites containing untreated yarns were approximately 190% and 460% higher than those of the virgin PP materials, and bending properties were improved by further 11% and 23%, respectively, due to coating treatments on the yarn surface.     

Processing and Characterization of Short-Fiber Reinforced Jute/Poly Butylene Succinate Biodegradable Composites: The Effect of Weld-Line

Fabrication of complex injection molded parts often involves the use of multiple gates. In such situations, polymer melts from different gates meld to form the molded part (weld line). This paper reports on the fabrication and characterization of the mechanical and morphological properties of short fiber reinforced jute/poly butylene succinate (PBS) biodegradable composites. The effect of a dual gated mold in the fabrication of welded specimens was a key focus of the investigation. It was observed that incorporation of jute fiber (10 wt%) conferred drastic changes on the stress–strain properties of the matrix as the elongation at break (EB), dropped from 160% in the matrix to just 10% in the composite. The tensile strength of the composite was lower than that of the matrix. However, it is noteworthy that the tensile modulus of the composite increased. Bending test also revealed that both bending strength and modulus increased with the incorporation of jute. Morphological studies of the tensile fracture surface using SEM revealed two types of failure mode. Ductile failure was indicated by plastic deformation at the initiation of fracture followed by brittle failure. The good interfacial bonding indicated between jute and PBS was attributed to positive interaction between the two polar polymers. A comparison of the non-weld and weld-line samples revealed that the weld-line composites have better mechanical integrity than the corresponding polymer matrix with weld line. The results also revealed that elongation at break and toughness are most sensitive to the presence of the weld-line whereas flexural properties are least sensitive.     

Effect of Recycling on Material Properties of Glass-filled Polyethylene Terephthalate

Recycled plastics are considered low performance materials because their properties are expected to decrease drastically with recycling. The objective of this study was to characterize a 15 wt.% glass filled polyethylene terephthalate (rPET-15GF) using six recycle generations and four recycle ratios. Mechanical properties such as tensile strength, elastic modulus, and percent elongation to failure of the PET composite were determined for various recycle generations and recycle ratios. Results show that the mechanical properties of rPET-15GF decrease slightly per recycle generation. In contrast, thermal properties of rPET-15GF were not at all affected by the recycling process. This data demonstrates that recycled glass filled PET can be used effectively to fabricate components without significantly affecting their mechanical performance.     

Application of Cellulose Microfibrils in Polymer Nanocomposites

Cellulose microfibrils obtained by the acid hydrolysis of cellulose fibers were added at low concentrations (2–10% w/w) to polymer gels and films as reinforcing agents. Significant changes in mechanical properties, especially maximum load and tensile strength, were obtained for fibrils derived from several cellulosic sources, including cotton, softwood, and bacterial cellulose. For extruded starch plastics, the addition of cotton-derived microfibrils at 10.3% (w/w) concentration increased Young’s modulus by 5-fold relative to a control sample with no cellulose reinforcement. Preliminary data suggests that shear alignment significantly improves tensile strength. Addition of microfibrils does not always change mechanical properties in a predictable direction. Whereas tensile strength and modulus were shown to increase during addition of microfibrils to an extruded starch thermoplastic and a cast latex film, these parameters decreased when microfibrils were added to a starch–pectin blend, implying that complex interactions are involved in the application of these reinforcing agents.     

Comparison of Polylactic Acid/Kenaf and Polylactic Acid/Rise Husk Composites: The Influence of the Natural Fibers on the Mechanical, Thermal and Biodegradability Properties

This paper investigates and compares the performances of polylactic acid (PLA)/kenaf (PLA-K) and PLA/rice husk (PLA-RH) composites in terms of biodegradability, mechanical and thermal properties. Composites with natural fiber weight content of 20% with fiber sizes of less than 100 μm were produced for testing and characterization. A twin-screw extrusion was used to compound PLA and natural fibers, and extruded composites were injection molded to test samples. Flexural and Izod impact test, TGA, soil burial test and SEM were used to investigate properties. All results were compared to a pure PLA matrix sample. The flexural modulus of the PLA increased with the addition of natural fibers, while the flexural strength decreased. The highest impact strength (34 J m⁻¹), flexural modulus (4.5 GPa) and flexural strength (90 MPa) were obtained for the composite made of PLA/kenaf (PLA-K), which means kenaf natural fibers are potential to be used as an alternative filler to enhance mechanical properties. On the other hand PLA-RH composite exhibits lower mechanical properties. The impact strength of PLA has decreased when filled with natural fibers; this decrease is more pronounced in the PLA-RH composite. In terms of thermal stability it has been found that the addition of natural fibers decreased the thermal stability of virgin PLA and the decrement was more prominent in the PLA-RH composite. Biodegradability of the composites slightly increased and reached 1.2 and 0.8% for PLA-K and PLA-RH respectively for a period of 90 days. SEM micrographs showed poor interfacial between the polymer matrix and natural fibers.