Two-stage biofilter for effective NH3 removal from waste gases containing high concentrations of H2S

A high H2S concentration inhibits nitrification when H2S and NH3 are simultaneously treated in a single biofilter. To improve NH3 removal from waste gases containing concentrated H2S, a two-stage biofilter was designed to solve the problem. In this study, the first biofilter, inoculated with Thiobacillus thioparus, was intended mainly to remove H2S and to reduce the effect of H2S concentration on nitrification in the second biofilter, and the second biofilter, inoculated with Nitrosomonas europaea, was to remove NH3. Extensive studies, which took into account the characteristics of gas removal, the engineering properties of the two biofilters, and biological parameters, were conducted in a 210-day operation. The results showed that an average 98% removal efficiency for H2S and a 100% removal efficiency for NH3 (empty bed retention time = 23-180 sec) were achieved after 70 days. The maximum degradation rate for NH3 was measured as 2.35 g N day(-1) kg of dry granular activated carbon(-1). Inhibition of nitrification was not found in the biofilter. This two-stage biofilter also exhibited good adaptability to shock loading and shutdown periods. Analysis of metabolic product and observation of the bacterial community revealed no obvious acidification or alkalinity phenomena. In addition, a lower moisture content (approximately 40%) for microbial survival and low pressure drop (average 24.39 mm H2O m(-1)) for system operation demonstrated that the two-stage biofilter was energy saving and economic. Thus, the two-stage biofilter is a feasible system to enhance NH3 removal in the concentrated coexistence of H2S.     

Sulfur toxicity and media capacity for H2S removal in biofilters packed with a natural or a commercial granular medium

Two types of media, a natural medium (wood chips) and a commercially engineered medium, were evaluated for sulfur inhibition and capacity for removal of hydrogen sulfide (H2S). Sulfate was added artificially (40, 65, and 100 mg of S/g of medium) to test its effect on removal efficiency and the media. A humidified gas stream of 50 ppm by volume H2S was passed through the media-packed columns, and effluent readings for H2S at the outlet were measured continuously. The overall H2S baseline removal efficiencies of the column packed with natural medium remained >95% over a 2-day period even with the accumulated sulfur species. Added sulfate at a concentration high enough to saturate the biofilter moisture phase did not appear to affect the H2S removal process efficiency. The results of additional experiments with a commercial granular medium also demonstrated that the accumulation of amounts of sulfate sufficient enough to saturate the moisture phase of the medium did not have a significant effect on H2S removal. When the pH of the biofilter medium was lowered to 4, H2S removal efficiency did drop to 36%. This work suggests that sulfate mass transfer through the moisture phase to the biofilm phase does not appear to inhibit H2S removal rates in biofilters. Thus, performance degradation for odor-removing biofilters or H2S breakthrough in field applications is probably caused by other consequences of high H2S loading, such as sulfur precipitation.     

Biological removal of gaseous ammonia in biofilters: space travel and earth-based applications

Gaseous NH3 removal was studied in laboratory-scale biofilters (14-L reactor volume) containing perlite inoculated with a nitrifying enrichment culture. These biofilters received 6 L/min of airflow with inlet NH3 concentrations of 20 or 50 ppm, and removed more than 99.99% of the NH3 for the period of operation (101, 102 days). Comparison between an active reactor and an autoclaved control indicated that NH3 removal resulted from nitrification directly, as well as from enhanced absorption resulting from acidity produced by nitrification. Spatial distribution studies (20 ppm only) after 8 days of operation showed that nearly 95% of the NH3 could be accounted for in the lower 25% of the biofilter matrix, proximate to the port of entry. Periodic analysis of the biofilter material (20 and 50 ppm) showed accumulation of the nitrification product NO3- early in the operation, but later both NO2- and NO3- accumulated. Additionally, the N-mass balance accountability dropped from near 100% early in the experiments to approximately 95 and 75% for the 20- and 50-ppm biofilters, respectively. A partial contributing factor to this drop in mass balance accountability was the production of NO and N2O, which were detected in the biofilter exhaust.     

Biogeochemical analysis of hydrogen sulfide removal by a lava-rock packed biofilter.

Although lava-rock-based biofilters have demonstrated their efficiencies for hydrogen sulfide (H2S) removal found in odorous air emissions, the biogeochemical basis for this removal is unclear. In this study, samples of lava rock and rinse water from biofilters at Cedar Rapids Water Pollution Control Facilities (Iowa) were used to study the structure and chemical composition of lava rock and to identify the predominant microorganism(s) present in lava-rock-based biofilters. It was found that iron, in the form of Fe2+ and Fe3+, was present in lava rock. Although literature suggests that Acidithiobacillus thiooxidans are primarily responsible for gaseous H2S removal in biofilters, our study showed that Acidithiobacillus ferrooxidans was the dominant microorganism in the lava-rock-based biofilters. A novel mechanism for H2S removal in a lava-rock-based biofilter is proposed based on the biogeochemical analysis of lava rock.     

Modeling variations of medium porosity in rotating drum biofilter

Rotating drum biofilters (RDBs) mounted with reticulated polyurethane sponge media has showed high removal efficiencies over a long period of time when used for volatile organic compound (VOC) removal. Due to the accumulation of biomass within the sponge medium, the porosity of a filter bed usually changes dynamically, which makes it difficult to predict and to control. In this paper, the porosity of a multi-layer RDB bed was investigated by a diffusion-reaction model in which biofilm growth and decay were taken into account at the pore scale of the sponge medium. Temporal and spatial changes of porosity were studied under various organic loadings and gas empty bed contact times (EBCTs). The porosity of the biofilter bed was assumed to be a function of biofilm thickness, and all the pores were assumed to be uniform. Toluene was selected as the model VOC. The model was solved using numerical methods through the MATLAB software. Results show that the porosity decreased with increased time of operation, increased toluene loading, or decreased gas EBCT value. The porosity in the outermost medium layer was less than that in the inner medium layers. Toluene removal efficiencies and porosities calculated from this model correlated with the experimental data well. Porosity variation was proposed to be an indicator for prediction of biofilter performance in biofilters as a consequence.     

Reusing H2S-exhausted carbon as packing material for odor biofiltration

Exhausted carbon coming from the H2S adsorption process is a big environmental problem in Wastewater Treatment Plants. In this study, reusing exhausted carbon as a carrier of sulfide-oxidizing bacteria in lab-scale biofilters was evaluated. The exhausted carbons from different heights of the adsorption bed have different exhaustion extents, i.e. characteristics in terms of sulfur content, pH and porosity. Therefore, four biofilters were packed separately with exhausted carbon from top, middle, bottom of H2S adsorption bed, and a mixture of the three, to investigate the suitability for further H2S biofiltration. The results showed a quick startup in these biofilters (approximately 80 h). The numbers of sulfide-oxidizing bacteria immobilized on activated carbon were approximately 4.8, 9.2 and 14 x 108 CFU g-1 top, middle and bottom carbon after the 240-h operation, respectively. In addition, the biofilters demonstrated a rapid recovery to the original removal efficiency (RE) within 2 h after the H2S spike loadings. After a 110-h shutdown, the RE was rapidly recovered for all the biofilters within 5 h, with a shorter time (1 h) observed for the bottom carbon biofilter. The H2S removal mechanism of these biofilters was studied through a full analysis of sulfur products in both liquid (recycling medium) and activated carbon, and variable characterization of activated carbon before and after biofiltration. This study shows that the exhausted carbon-based biofilter is a feasible and economical alternative to conventional odor biofiltration.     

Long-term operation of biofilters for biological removal of ammonia

Biological removal of ammonia was investigated using two types of packing materials, compost and sludge in laboratory-scale biofilters (8l reactor volume). The aim of this study is to investigate the potential of unit systems packed with these supports in terms of ammonia emissions treatment. Experimental tests and measurements included analysis of removal efficiency, metabolic products, and results of long-term operation. The inlet concentration of ammonia applied was 20-200 mg m-3. The ammonia loading rates of 24.9-566 g NH3 m-3 d-1 to compost biofilter (BF3) and 24.9-472 g NH3 m-3 d-1 to sludge biofilter (BF4) were applied for 210 days, respectively. Removal efficiencies of the compost and sludge biofilters were in the range of 97-99% and 95-99%, respectively when the inlet concentration of ammonia was below 110 mg m-3, and the maximum elimination capacities were 288 and 243 g NH3m-3d-1, respectively. However, removal efficiency and elimination capacity of both biofilters significantly decreased as the inlet concentration increased to above 110 mg m-3. By using kinetic analysis, the maximum removal rate of ammonia, Vm, and the saturation constant, Ks, were determined for both packing materials and the value of Vm for compost was found to be larger. Periodic analysis of the biofilter packing materials showed the accumulation of the nitrification product NO3- in the operation. During the experiment, the pressure drops measured were very low. The use of both packing materials requires neither nutritive aqueous solution nor buffer solution.     

Biotreatment of H2S- and NH3-containing waste gases by co-immobilized cells biofilter

Gas mixture of H2S and NH3 in this study has been the focus in the research area concerning gases generated from the animal husbandry and the anaerobic wastewater lagoons used for their treatment. A specific microflora (mixture of Thiobacillus thioparus CH11 for H2S and Nitrosomonas europaea for NH3) was immobilized with Ca-alginate and packed inside a glass column to decompose H2S and NH3. The biofilter packed with co-immobilized cells was continuously supplied with H2S and NH3 gas mixtures of various ratios, and the removal efficiency, removal kinetics, and pressure drop in the biofilter was monitored. The results showed that the efficiency remained above 95% regardless of the ratios of H2S and NH3 used. The NH3 concentration has little effect on H2S removal efficiency, however, both high NH3 and H2S concentrations significantly suppress the NH3 removal. Through product analysis, we found that controlling the inlet ratio of the H2S/NH3 could prevent the biofilter from acidification, and, therefore, enhance the operational stability. Conclusions from bioaerosol analysis and pressure drop in the biofilter suggest that the immobilized cell technique creates less environmental impact and improves pure culture operational stability. The criteria for the biofilter operation to meet the current H2S and NH3 emission standards were also established. To reach Taiwan's current ambient air standards of H2S and NH3 (0.1 and 1 ppm, respectively), the maximum inlet concentrations should not exceed 58 ppm for H2S and 164 ppm for NH3, and the residence time be kept at 72 s.     

Gaseous ammonia uptake in compost biofilters as related to compost water content

Sewage sludge and yard waste compost were used as biofilter materials and tested with respect to their capacity for removing ammonia from air at different water contents. Ammonia removal was measured in biofilters containing compost wetted to different moisture contents ranging from air dry to field capacity (maximum water holding capacity). Filters were operated for 15 days and subsequently analyzed for NH3/NH4+, NO2-, and NO3-. The measured nitrogen species concentration profiles inside the filters were used to calculate ammonia removal rates. The results showed that ammonia removal is strongly dependent on the water content in the filter material. At gravimetric water contents below 0.25 g H2O g solids(-1) for the yard waste compost and 0.5 g H2O g solids(-1) ammonia removal rates were very low but increased rapidly above these values. The sewage sludge compost filters yielded more than twice the ammonia removal rate observed for yard waste compost likely because of a high initial concentration of nitrifying bacteria originating from the wastewater treatment process and a high airwater interphase surface area that facilitates effective ammonia dissolution and transport to the biofilm.     

Operational characteristics of effective removal of H2S and NH3 waste gases by activated carbon biofilter

Simultaneous removal of hydrogen sulfide (H2S) and ammonia (NH3) gases from gaseous streams was studied in a biofilter packed with granule activated carbon. Extensive studies, including the effects of carbon (C) source on the growth of inoculated microorganisms and gas removal efficiency, product analysis, bioaerosol emission, pressure drop, and cost evaluation, were conducted. The results indicated that molasses was a potential C source for inoculated cell growth that resulted in removal efficiencies of 99.5% for H2S and 99.2% for NH3. Microbial community observation by scanning electron microscopy indicated that granule activated carbon was an excellent support for microorganism attachment for long-term waste gas treatment. No disintegration or breakdown of biofilm was found when the system was operated for 140 days. The low bioaerosol concentration emitted from the biofilter showed that the system effectively avoided the environmental risk of bioaerosol emission. Also, the system is suitable to apply in the field because of its low pressure drop and treatment cost. Because NH3 gas was mainly converted to organic nitrogen, and H2S gas was converted to elemental sulfur, no acidification or alkalinity phenomena were found because of the metabolite products. Thus, the results of this study demonstrate that the biofilter is a feasible bioreactor in the removal of waste gases.     

Kinetic evaluation of H2S and NH3 biofiltration for two media used for wastewater lift station emissions

In this study, biofiltration using a natural wood chip medium and a commercial biofiltration medium was evaluated for the removal of moderate concentrations of hydrogen sulfide (H2S) (up to 100 parts per million by volume [ppmv]) in the presence of significant concentrations of ammonia (NH3). These levels were chosen as representative of wastewater lift station emissions in the Brownsville, TX, area. NH3-removing portions of the biofilms may compete with H2S-removing portions and inhibit H2S removal. H2S process removal efficiencies for the commercial and natural media ranged from 90 to 96% depending on inlet loading and media type and bed height. Kinetic analysis of the H2S removal process followed apparent first-order reaction behavior. The average first-order reaction rates were 0.03 sec(-1) for the commercial medium and 0.09 sec(-1) for the natural medium. Pressure drops across the columns ranged from 0.41 in. H2O/ft for the commercial medium to 1.41 in. H2O/ft for the natural medium. NH3 gas levels of up to 80 ppmv did not affect the H2S removal process efficiency, and calculated kinetic rate constants for H2S removal remained almost the same. The NH3 gas also was removed simultaneously with the H2S up to 98% removal efficiency by the commercial medium.     

pH对生物滤池处理含H_2S和NH_3混合恶臭气体的影响

研究了pH对生物滤池处理含H2S和NH3混合恶臭气体的影响,以及不同pH下的物质转化情况和去除机制。结果表明,不同pH下,生物滤池对H2S和NH3的去除率是不同的。在强酸性(pH为2左右)和中性(pH为7左右)条件下,H2S均有较好的去除效果,这分别归于嗜酸性硫细菌和非嗜酸性硫细菌的生物降解作用。低pH下,NH3的去除归于化学中和作用;中性(pH为7左右)条件下,NH3有较高的去除率,主要依靠生物硝化作用。通过考察pH对生物滤池处理效果的影响,确定了生物滤池处理含H2S和NH3混合恶臭气体的pH控制条件和去除机制,为恶臭气体生物处理工艺的选择提供依据。     

Sulfur Toxicity and Media Capacity for H2S Removal in Biofilters Packed with a Natural or a Commercial Granular Medium

Abstract

Two types of media, a natural medium (wood chips) and a commercially engineered medium, were evaluated for sulfur inhibition and capacity for removal of hydrogen sulfide (H₂S). Sulfate was added artificially (40, 65, and 100 mg of S/g of medium) to test its effect on removal efficiency and the media. A humidified gas stream of 50 ppm by volume H₂S was passed through the media-packed columns, and effluent readings for H₂S at the outlet were measured continuously. The overall H₂S baseline removal efficiencies of the column packed with natural medium remained >95% over a 2-day period even with the accumulated sulfur species. Added sulfate at a concentration high enough to saturate the biofilter moisture phase did not appear to affect the H₂S removal process efficiency. The results of additional experiments with a commercial granular medium also demonstrated that the accumulation of amounts of sulfate sufficient enough to saturate the moisture phase of the medium did not have a significant effect on H₂S removal.

When the pH of the biofilter medium was lowered to 4, H₂S removal efficiency did drop to 36%. This work suggests that sulfate mass transfer through the moisture phase to the biofilm phase does not appear to inhibit H₂S removal rates in biofilters. Thus, performance degradation for odor-removing biofilters or H₂S breakthrough in field applications is probably caused by other consequences of high H₂S loading, such as sulfur precipitation.     

H₂S abatement in a biotrickling filter using iron(III) foam media

Airstreams polluted with H(2)S at inlet loads ranging from 2.4 to 40.9 g H(2)Sm(-3)h(-1) were treated in a biotrickling reactor packed with hematite bearing, open pore foam units, at Empty Bed Residence Times (EBRT) ranging from 20 to 60s over a period of 80 d, with almost complete removal of the pollutant from the startup of the system. The media had been seeded with sludge from a local water works facility, and removal efficiencies in excess of 80% were consistently observed along the operation of the reactor, with an average of 98%. Based on section performance, being a section one third of the bed length, observed elimination capacities (EC) reached up to 88.7 g H(2)Sm(-3)h(-)(1) and 72.0 g H(2)Sm(-3)h(-1) at section EBRT of 10 and 7s, respectively. The observed EC values compared much better than data reported on other packed bed reactors using biological iron oxidization to treat H(2)S airstreams indirectly, and so did it when comparing the EC per unit of specific area in a similar study using polyurethane (PU) foams. Further, and unlike PU packed biofilters, no compaction occurred due to the iron foam rigidity, which translated in much better observed gas phase pressure drop as opposed to other conventional biofilters. Denaturing gel gradient electrophoresis was performed on the biomass collected in the packing after the biofilter service, and it was found that though a multi bacterial colony was seeded in the system via the sludge, the only surviving genus was the iron oxidizing Alicyclobacillus spp.     

Design and performance characterization strategy using modeling for biofiltration control of odorous hydrogen sulfide

Biofilter, dynamic modeling software characterizing contaminant removal via biofiltration, was used in the preliminary design of a biofilter to treat odorous hydrogen sulfide (H2S). Steady-state model simulations were run to generate performance plots for various influent concentrations, loadings, residence times, media sizes, and temperatures. Although elimination capacity and removal efficiency frequently are used to characterize biofilter performance, effluent concentration can be used to characterize performance when treating to a target effluent concentration. Model simulations illustrate that, at a given temperature, a biofilter cannot reduce H2S emissions below a minimum value, no matter how large the biofilter or how long the residence time. However, a higher biofilter temperature results in lower effluent H2S concentrations. Because dynamic model simulations show that shock loading can significantly increase the effluent concentration above values predicted by the steady-state model simulations, it is recommended that, to consistently meet treatment objectives, dynamic feed conditions should be considered. This study illustrates that modeling can serve as a valuable tool in the design and performance optimization of biofilters.     

Long-term operation of a biofilter for simultaneous removal of H2S and NH3

Simultaneous removal of NH3 and H2S was investigated using two types of biofilters--one packed with wood chips and the other with granular activated carbon (GAC). Experimental tests and measurements included analyses of removal efficiency (RE), metabolic products, and results of long-term operation (around 240 days). The REs for NH3 and H2S were 92 and 99.9%, respectively, before deactivation. After deactivation, the RE for NH3 and H2S were decreased to 30-50% and 75%, respectively. The activity of nitrifying bacteria was inhibited by high concentrations of H2S (over 200 ppm) but recovered gradually after H2S addition was ceased. However, the Thiobacillus thioparus as sulfur oxidizing bacteria did not show inhibition at the NH3 concentration under 150-ppm conditions. The deactivation of the biofilter was caused by metabolic products [elemental sulfur and (NH4)2SO4] accumulating on the packing materials during the extended operation. The removal capacities for NH3 and H2S were 6.0-8.0 and 45-75 mg N, S/L/hr, respectively.     

Effects of nitrogen and oxygen on biofilter performance

Three laboratory-scale biofilters packed with inert material were used to study the nitrogen and oxygen requirements for biofiltration of methanol. Mixtures of methanol with inorganic nitrogen (NH3 or NO3) at nitrogen-to-carbon (N:C) ratios ranging from 0.015 to 0.4 were employed to reveal nitrogen effects on biofiltration. In the oxygen study, mixtures of air and oxygen at different oxygen contents were used. At low nitrogen levels, the removal rate increased with increasing N:C ratio for both NH3 and NO3. However, at high concentrations, NH3 had an inhibitory effect on biodegradation while the removal rate reached a plateau at high NO3 concentrations. Biofiltration with 63% oxygen in the inlet gas stream increased the maximum removal rate from 120 to 145 g/m3/hr after 3 days in comparison with biofiltration with air. However, a further increase in oxygen content up to 80% did not lead to a further improvement in biofilter performance, suggesting that both oxygen and biofilm thickness can be the relevant factors limiting biofilter performance and creating the plateau in removal rates at high loadings.     

Effects of biofilter media depth and moisture content on removal of gases from a swine barn

Media depth (MD) and moisture content (MC) are two important factors that greatly influence biofilter performance. The purpose of this study was to investigate the combined effect of MC and MD on removing ammonia (NH₃), hydrogen sulfide (H₂S), and nitrous oxide (N₂O) from swine barns. Biofiltration performance of different MDs and MCs in combination based on a mixed medium of wood chips and compost was monitored. A 3 × 3 factorial design was adopted, which included three levels of the two factors (MC: 45%, 55%, and 67% [wet basis]; MD: 0.17, 0.33, and 0.50 m). Results indicated that high MC and MD could improve NH₃ removal efficiency, but increase outlet N₂O concentration. When MC was 67%, the average NH₃ removal efficiency of three MDs (0.17, 0.33, and, 0.50 m) ranged from 77.4% to 78.7%; the range of average H₂S removal efficiency dropped from 68.1–90.0% (1–34 days of the test period) to 36.8–63.7% (35–58 days of the test period); and the average outlet N₂O concentration increased by 25.5–60.1%. When MC was 55%, the average removal efficiency of NH₃, H₂S, and N₂O for treatment with 0.33 m MD was 72.8 ± 5.9%, 70.9 ± 13.3%, and –18.9 ± 8.1%, respectively; and the average removal efficiency of NH₃, H₂S, and N₂O for treatment with 0.50 m MD was 77.7 ± 4.2%, 65.8 ± 13.7%, and –24.5 ±12.1%, respectively. When MC was 45%, the highest average NH₃ reduction efficiency among three MDs was 60.7% for 0.5 m MD, and the average N₂O removal efficiency for three MDs ranged from –18.8% to –12.7%. In addition, the pressure drop of 0.33 m MD was significantly lower than that of 0.50 m MD (p < 0.05). To obtain high mitigation of NH₃ and H₂S and avoid elevated emission of N₂O and large pressure drop, 0.33 m MD at 55% MC is recommended.

Implications: The performances of biofilters with three different media depths (0.17, 0.33, and 0.50 m) and three different media moisture contents (45%, 55%, and 67% [wet basis]) were compared to remove gases from a swine barn. Using wood chips and compost mixture as the biofilters media, the combination of 0.33 m media depth and 55% media moisture content is recommended to obtain good reduction of NH₃ and H₂S, and to simultaneously prevent elevated emission of N₂O and large pressure drop across the media.     

Abatement of ammonia and hydrogen sulfide emissions from a swine lagoon using a polymer biocover

The purpose of this research was to determine the efficiency of a polymer biocover for the abatement of H2S and NH3 emissions from an east-central Missouri swine lagoon with a total surface area of 7800 m2. The flux rate of NH3, H2S, and CH4 was monitored continuously from two adjacent, circular (d = 66 m) control and treatment plots using a nonintrusive, micrometeorological method during three independent sampling periods that ranged between 52 and 149 hr. Abatement rates were observed to undergo a temporal acclimation event in which NH3 abatement efficiency improved from 17 to 54% (p = < 0.0001 to 0.0005) and H2S abatement efficiency improved from 23 to 58% (p < 0.0001) over a 3-month period. The increase in abatement efficiency for NH3 and H2S over the sampling period was correlated with the development of a stable anaerobic floc layer on the bottom surface of the biocover that reduced mass transfer of NH3 and H2S across the surface. Analysis of methanogenesis activity showed that the biocover enhanced the rate of anaerobic digestion by 25% when compared with the control. The biocover-enhanced anaerobic digestion process was shown to represent an effective mechanism to counteract the accumulation of methanogenic substrates in the biocovered lagoon.     

Removal of ammonia from contaminated air by trickle bed air biofilters

A trickle bed air biofilter (TBAB) was evaluated for the oxidation of NH3 from an airstream. Six-millimeter Celite pellets (R-635) were used for the biological attachment medium. The efficiency of the biofilter in oxidizing NH3 was evaluated using NH3 loading rates as high as 48 mol NH3/m3 hr and empty-bed residence times (EBRTs) as low as 1 min. Excess biomass was controlled through periodic backwashing of the biofilter with water at a rate sufficient to fluidize the medium. The main goal was to demonstrate that high removal efficiencies could be sustained over long periods of operation. Ammonia oxidation efficiencies in excess of 99% were consistently achieved when the pH of the liquid nutrient feed was maintained at 8.5. Quick recovery of the biofilter after backwashing was observed after only 20 min. Evaluation of biofilter performance with depth revealed that NH3 did not persist in the gas phase beyond 0.3 m into the depth of the medium (26% of total medium depth).