新型离心式脱硫塔气液两相流数值模拟

利用FLUENT软件和SIMPLE算法对新型旋流脱硫塔的气液两相流场进行了数值模拟。计算中气相采用了RSM湍流模型,颗粒相采用了Lagrange坐标系下的随机轨道模型。分析结果表明,气相流场具有强旋流特性;喷射液滴的直径、喷淋量和烟气流速影响其在塔内的分布:喷射液滴粒径越大、喷射量越小、烟气流速越大,入口段降温越少;塔体上方截面平均浓度随液滴粒径的增加而降低,随液气比的增加而增加,随烟气流速的增加会先增加至最高值然后降低。喷淋液滴在其他运行参数不变时,平均粒径范围为0.5～1 mm,会对进口烟气起到较好的净化与降温的作用,并使塔体上方喷淋液滴在截面z=4.15 m处浓度分布均匀且覆盖率高;在保证液滴粒径较小时,通过降低烟气流速或增加喷淋量可提高液滴喷淋覆盖率,使得烟气与喷淋充分接触。计算得到的气相流场分布与实测值吻合较好,证明了数学模型的合理性,为进一步优化分离器结构提供了可靠依据。     

喷嘴角度对脱硫塔内气液两相流场的影响

提出了采用数值模拟的方法研究喷嘴角度对脱硫塔内部气液两相流场的影响。由于实际脱硫塔尺寸庞大,给实验研究带来困难且成本很高,在数值模拟平台上,分别模拟了45°、75°和-30°3种喷嘴角度布置下脱硫塔内部速度场、温度场变化以及湍流强度的分布情况。结果表明,在角度为-30°布置时速度场变化不是很剧烈,脱硫塔进出口温差比较理想,湍流强度在脱硫塔底部较大随着塔高的增加缓慢降低,这样有助于气液两相均匀混合,并控制出口烟温,有利于提高脱硫效率。     

建筑物周围流场数值模拟的研究进展

本文概述了空气流经建筑物时的物理特性,总结了国外在数值模拟方面的进展,特别是ｋ － ε模型的优缺点,并在此基础上指出了今后研究的发展趋势。     

双层滤料颗粒床高温除尘器灰斗气固两相流场模拟分析

为了促进粉尘沉降,在双层滤料颗粒床高温除尘器灰斗处增加了一个抽气外循环并且在抽气口附近增设挡板,使用Fluent软件对除尘器的气固两相流场进行数值模拟,在抽气循环率为1/6情况下,分析不同挡板的布置方式时粉尘的沉降率。仿真结果表明：当挡板气流通道宽300 mm、高1 400 mm、层间距100 mm、层数6层时,可以大幅增加粉尘沉降率,与无挡板布置方式相比,粉尘粒径为1、25、50 μm的沉降率分别增加了27.15%、28.9%、35.19%。通过分析可知,挡板气流通道宽度、挡板高度和挡板层数的变化对于100 μm以下粒径的粉尘颗粒沉降效果影响较为明显。     

射流曝气的气液两相流的数值模拟

射流曝气在活性污泥处理方法中起着重要的作用.采用数值模拟的方法研究自吸式单级单喷射流器中的气液两相流动状况,通过对不同长径比和喷嘴面积比的射流曝气器模型的气液两相流的计算,定量分析长径比和喷嘴面积比对射流曝气器流场和空气与工作介质流量比的影响,为进一步设计开发新型高效的射流曝气器提供参考.     

四喷嘴射流曝气器性能的三维数值模拟与实验研究

应用FLUENT对四喷嘴射流曝气器在不同工况下的引射空气性能进行三维数值模拟,分析了射流器内的场分布特性与气液两相流动结构;同时建立射流器性能实验台,对四喷嘴射流曝气器的性能进行实验研究。研究表明,四喷嘴射流器性能较高,能量损失较少,两相流动结构稳定;相对于单喷嘴射流器,四喷嘴射流器的流量比和效率随压力比的变化显著;四喷嘴射流曝气器在工况4下工作性能最好,其流量比q为3.20,效率η为36%,而相似工况下单喷嘴结构流量比q仅为1左右,效率η不超过20%;数值模拟结果与实验结果吻合较好。     

气动乳化脱硫筒内气液两相流动的数值模拟

为直观地了解和分析脱硫筒内部气液两相的混合与流动规律,采用CFD仿真软件对某公司大型湿法脱硫塔内气动乳化脱硫筒内气液流动进行数值模拟,分析了加装湍流器、改变湍流器角度以及喷雾锥角对脱硫筒内气液两相流动混合的影响;选用可实现的k-ε湍流模型和DPM模型,结合SIMPLE算法对气、液两相进行数值模拟。模拟结果显示,增设湍流器与提高喷雾锥角能够有效提高气液两相紊动混合度,提高脱硫反应的传质效率。流场分布、气液混合与能量损失等的模拟结果表明：当湍流器角度为30°~36°时,加装湍流器的效果最佳;当喷雾锥角为120°~180°时,系统内喷淋液分布比较均匀,与烟气的混合比较充分,有利于脱硫反应的进行。以上研究结果可为大型电厂脱硫塔中气动乳化脱硫筒设备的设计制造与运行管理提供参考。     

湿式烟气脱硫喷淋塔内部流场数值模拟研究

以300MW机组湿法烟气脱硫喷淋塔为研究对象，利用计算流体力学通用软件对其内部两相流场进行模拟。气相湍流由标准κ-ε模型描述，喷淋液滴由拉格朗日颗粒轨道模型描述。预测了无喷淋和有喷淋2种条件下的气相湍流流场分布、沿塔高方向不同截面上的气速分布以及喷淋液滴的轨迹。模拟结果表明，引入喷淋液后，出口截面气速分布明显均匀化，其最大值由无喷淋时的12m／s降至6m／s。该最大值出现在靠近塔壁处，是由塔壁附近喷淋密度较低造成的，可通过改进周边喷嘴的布置方式及喷嘴型式进行优化。     

Turbulent Schmidt numbers for CFD analysis with various types of flowfield

The application of CFD (computational fluid dynamics) using RANS (Reynolds-averaged Navier–Stokes equations) model to turbulent flows with mass transfer generally estimates the turbulent scalar flux assuming the gradient diffusion hypothesis, which requires definition of the turbulent Schmidt number, Sc_t However, no universal value of Sc_t has been established and empirical values have been used in different studies. In this paper, previous research related to the application of optimum values of Sc_t for engineering flowfields relevant to atmospheric dispersion is reviewed. The optimum values for Sc_t are widely distributed in the range of 0.2–1.3 and the specific value selected has a significant effect on the prediction results. On the basis of the present study results and since the optimum values of Sc_t largely depend on the local flow characteristics, it is recommended that Sc_t should be determined by considering the dominant flow structure in each case.     

伞罩型除尘脱硫塔内除雾器性能研究

除雾器是湿法烟气脱硫(WFGD)系统内重要的设备之一,其性能对WFGD系统运行的可靠性有重要影响.利用Fluent6.2软件对新型伞罩型除尘脱硫塔内的三维两相流场进行数值模拟,气相采用RNG湍流模型,液相采用离散相模型,选择SIMPLE算法进行计算,分析塔内的折板除雾器和旋流板除雾器的速度场、压力场和液滴的分布情况.结果表明,烟气经过折板除雾器,产生了明显的压降,且在拐角区域湍流耗散强烈,是实现气液分离的关键区域;烟气经过旋流板除雾器,速度和压强分布具有良好的对称性,液滴被气流旋转抛向壁面实现气液分离.模拟结果对新型的WFGD除雾器的设计和运行具有一定的理论指导意义.     

湿法烟气脱硫系统的脱汞性能现场实验

分析湿法烟气脱硫系统的脱汞性能,对控制燃煤电厂的汞污染具有重要意义。利用安大略水法和吸附管法分别对某600 MW电厂湿法脱硫系统的进出口的烟气进行了采样,测量了烟气中各形态汞浓度,并分析了该系统对烟气总汞、气态氧化态汞的脱除效果以及对气态单质汞的影响。研究结果表明,安大略水法和吸附管法均能较为准确地测定湿法脱硫系统进出口烟气中的汞含量,测得入口和出口的氧化汞与平均值的相对误差的绝对值分别为3.5%和1.3%;入口和出口的单质汞与平均值相对误差的绝对值分别为16.6%和3.3%。其中吸附管法操作相对简单。通过湿法烟气脱硫系统后,烟气中氧化态汞的浓度可下降87.5%,其中约67.5%的氧化态汞被湿法脱硫系统脱除,约20%的氧化态汞在脱硫浆液的还原作用下被还原为单质汞,导致脱硫系统出口的单质汞浓度高于入口。     

PCF型湿式除尘脱硫器气液流场数值模拟

利用FLUENT6.3对PCF型湿式除尘脱硫器装置内的三维气液两相流场进行数值模拟,分析装置内气液两相分布特性。模拟结果表明,PCF装置内的导流板对气液两相的分布特性影响显著,使气相分布更加均匀。导流板和自激通道是引起装置压力损失的主要原因。PCF装置的套筒式结构有效地减少了烟气带水问题,并减少了除雾器的安装,使除尘器的结构更加简单。模拟结果对设备的优化设计和实际运行有一定的指导作用。     

燃煤电站湿法烟气脱硫的颗粒物脱除效果

伴随着我国燃煤电站污染物严峻形势,湿法烟气脱硫协同捕集颗粒物越来越受到工程应用部门的重视。从基本理论出发,引入捕集体与颗粒碰撞、拦截与扩散的基本方程,推导并建立多液滴对多颗粒的捕集模型。研究结果表明：直径245 μm的液滴,沉降速度小于气流速度,会被携带出脱硫塔;液滴对PM0.1、PM1、PM2.5、PM5、PM10颗粒物的去除效率为U型曲线,910 μm液滴对颗粒物的去除效率比4 666 μm液滴高近百倍;同等质量浓度,不同粒度分布,脱硫塔除尘性能仍然差异较大。     

湿式烟气脱硫系统同时脱汞研究

研究表明,湿法烟气脱硫装置(WFGD)可去除烟气中绝大部分Hg²⁺,但对单质汞的吸收效果不明显,因此研究提高湿法烟气脱硫系统中单质汞的氧化率的方法对控制汞的排放具有重要意义。综述了WFGD及在此系统中各种添加剂的脱汞性能,认为在添加剂中,气态的臭氧、液态的次氯酸和氯化钠稀溶液、 黄磷乳浊液、氢硫化钠溶液及EDTA的汞去除效果较好,且不会被SO₂大量消耗,可在WFGD系统实现同时脱硫脱汞;而气态的氯气,液态的K₂S₂O₈溶液虽然也有较好的汞去除效果,但因易被SO₂或亚硫酸盐溶液消耗,当在WFGD系统中用其氧化单质汞时,需要对脱硫塔进行分层或其他改造,使烟气中的SO₂被吸收后再控制汞,提高经济性。     

Integration of a nonmetallic electrostatic precipitator and a wet scrubber for improved removal of particles and corrosive gas cleaning in semiconductor manufacturing industries

To remove particles in corrosive gases generated by semiconductor industries, we have developed a novel non-metallic, two-stage electrostatic precipitator (ESP). Carbon brush electrodes and grounded carbon fiber-reinforced polymer (CFRP) form the ionization stage, and polyvinyl chloride collection plates are used in the collection stage of the ESP The collection performance of the ESP downstream of a wet scrubber was evaluated with KC1, silica, and mist particles (0.01-10 pm), changing design and operation parameters such as the ESP length, voltage, and flow rate. A long-term and regeneration performance (12-hr) test was conducted at the maximum operation conditions of the scrubber and ESP and the performance was then demonstrated for 1 month with exhaust gases from wet scrubbers at the rooftop of a semiconductor manufacturing plant in Korea. The results showed that the electrical and collection performance of the ESP (16 channels, 400x400 mm2) was maintained with different grounded plate materials (stainless steel and CFRP) and different lengths of the ionization stage. The collection efficiency of the ESP at high air velocity was enhanced with increases in applied voltages and collection plate lengths. The ESP (16 channels with 100 mm length, 400x400 mm2x540 mm with a 10-mm gap) removed more than 90% of silica and mistparticles with 10 and 12 kV applied to the ESPat the air velocity of 2 m/s and liquid-to-gas ratio of 3.6 L/m3. Decreased performance after 13 hours ofcontinuous operation was recovered to the initial performance level by 5 min of water washing. Moreover during the 1-month operation at the demonstration site, the ESP showed average collection efficiencies of 97% based on particle number and 92% based on total particle mass, which were achieved with a much smaller specific corona power of 0.28 W/m3/hr compared with conventional ESPs.     

有毒有害气体低温等离子体催化处理反应器

等离子体催化技术是目前国内外公认的治理低浓度有害气体的有效方法之一。本文概述了填充床式反应器、点对板式反应器、平板式反应器和复合式反应器中利用低温等离子体结合催化剂处理有害废气的研究结果,并对反应器的结构、脱除效率及应用情况作了介绍。     

用于臭氧氧化烟气脱硝与烟气余热回收的一体化实验台

锅炉烟气中的NOx是大气污染的重要原因之一。针对燃气锅炉NOx超低排放的要求、以及烟气中大量余热被浪费的现状,提出了烟气脱硝与余热回收一体化的新方法,搭建了一体化实验台,在逆流式烟气喷淋塔中,进行了采用臭氧氧化烟气脱硝、并同时回收烟气余热的实验研究。研究了O3/NO摩尔比、液气比、碱液吸收对脱硝效果的影响,并对脱硝与余热回收的耦合关系进行了分析。在实验室实验的基础上,进一步进行了实际工程的中试研究。结果表明,烟气脱硝与余热回收一体化是可行的,实验台实验中,当烟气温度为83.0 ℃、喷淋水温度为46.4 ℃、液气比为14.8 m3·L-1、O3/NO摩尔比为1.6时,脱硝率为30%,同时回收烟气余热量18.5 kW。     

Importance of wet precipitation as a removal and transport process for atmospheric water soluble carbonyls

Carbonyl compounds exist in the atmosphere as either gases or aerosols. Some of them are water soluble and known as oxidation products of biogenic and/or anthropogenic hydrocarbons. Five carbonyl compounds, glyoxal (GO), 4-oxopentanal (4-OPA), glycolaldehyde (GA), hydroxyacetone (HA) and methylglyoxal (MG) have been identified in a temporal series of 12 rain samples. The concentrations of the compounds in the samples were high at the beginning of the rain event and decreased with time to relatively low and fairly constant levels, indicating that the compounds were washed out from the atmosphere at the start of the rain event. Possibly, these compounds also existed in the cloud condensation nuclei (CCN). Wet deposition rates of the carbonyl compounds were calculated for nine samples collected during a 20 h period. The deposition rates ranged from 0 (4-OPA) to 1.2×10⁻¹ mg C m⁻² h⁻¹ (MG) with the average of 2.9×10⁻² mg C m⁻² h⁻¹. Production rates of isoprene oxidation products (GA, HA and MG) in the area surrounding the sampling site were estimated with a chemical box model. The deposition rates exceeded the production rates in most samples. This indicates that the rainfall causes a large net flux of the water soluble compounds from the atmosphere to the ground. Insoluble carbonyl compounds such as n-nonanal and n-decanal were expected to be present in the atmosphere, but were not detected in the rain during the sampling period, suggesting that an aerosol containing these insoluble compounds does not effectively act as a CCN.