煤粉锅炉飞灰份额影响因素分析

通过对10个电厂22台机组36组实测数据的分析，论述了燃煤挥发分、灰分及过剩空气系数对煤粉锅炉飞灰份额的影响趋势。     

中储式煤粉锅炉燃烧优化调整试验研究

为提高电厂锅炉燃煤煤质变差后锅炉运行的经济性,进行了燃烧优化调整试验,通过比较飞灰可燃物含量、锅炉热效率、排烟温度、制粉系统耗电率重新确定了制粉系统最佳出力下的经济煤粉细度,分析了制粉系统运行方式、二次风配风方式、过量空气系数、燃煤配比对锅炉运行经济性的影响,提出了锅炉更经济的运行工况。     

某“W”型锅炉炉效低的综合治理

针对某锅炉经济性差的问题，从设备、运行及自动控制等方面分析，并进行了相应整改。影响炉效的主要因素有煤质恶化、灰渣含碳量高、排烟温度高和CO浓度高等，同时炉膛燃烧不稳定也是影响燃烧效率的重要因素。通过漏风整改、制粉系统优化、燃烧优化调整和控制系统优化等方法有效提高了锅炉经济性。研究表明：分析锅炉经济性降低的影响因素时应抓住主要因素，兼顾其他，科学的生产管理是保证锅炉运行经济性的重要基础；入炉煤质恶化是最主要的外在因素；良好的自动控制系统能有效稳定燃烧参数，提高燃烧效率；降低飞灰含碳量的主要工作应集中在制粉系统优化调整；完整而系统的燃烧调整试验能够保证锅炉运行控制参数的科学合理，并需要正确调整氮氧化物排放和锅炉效率之间的关系。     

锅炉“三废”的治理

1.概述我厂有燃煤锅炉4台,每年约产炉渣1.4万吨、飞灰2.8万吨、烟气9.0×10~8标米~3。为阻止飞灰随烟气排入大气,使用水膜除尘器进行烟气除尘。1982年我厂锅炉废气污染源得到了治理。但是,水膜除尘器产生了含煤灰(即飞灰)的废水,成为新的水污染源。为治理该污染源和回收利用这部分煤灰(含     

应用水煤浆洁净燃烧技术控制燃煤工业锅炉SO2污染--中国燃煤工业锅炉SO2污染综合防治对策(五)

研究了水煤浆洁净燃料及其在燃煤工业锅炉上控制SO2污染的应用。主要内容包括水煤浆洁净燃烧技术概况，生产方法、分类及其物理性能，燃烧系统的工艺过程及其技术性能，水煤浆锅炉的特点及经济效益。研究表明：水煤浆洁净燃烧技术燃烧效率高，燃尽率高，炉渣含碳量低，烟尘和SO2排放浓度低。水煤浆洁净燃烧技术是燃煤工业锅炉理想的替代技术。     

燃煤飞灰颗粒物中元素分布规律的研究

利用ICP-AES光谱仪和TOC总碳分析仪对不同粒级下的飞灰颗粒进行了元素测定,对元素分布规律的形成原因进行了分析.分析结果表明:煤经旋流燃烧器燃烧而未经过除尘设备的飞灰中300目以下小颗粒含量较高.随着燃烧温度的升高,大颗粒的含碳量增加,小颗粒的含碳量减少,元素Al、Mg、Cr在各个粒级中含量变化不大,Ti、Ba、V在大于280目的小颗粒中含量有下降趋势,其他大部分痕量元素在大于300目的小颗粒中得到富集.     

美国电力研究协会研究改善电除尘器性能

美国大多数燃煤发电厂装设电除尘器。电除尘器虽然较为简单和可靠,但仍因设备容量不够、设备老化(现有电除尘器的20％已运行25年以上)、或锅炉燃煤改变,电除尘器运行性能存在问题,使飞灰难以捕集。美国电力研究协会(EPRI)安排了一系列科研项目,研究改进电除尘器的性能和可靠性。研究开发中的技术包括宽极距、间     

物化性质对细颗粒长大过程影响的研究现状

燃煤产生的飞灰颗粒是除尘器去除的主体，研究颗粒的物化性质对提高除尘效率有重要的意义。燃煤产生的细颗粒不能被传统除尘器有效的脱除，颗粒长大技术是有效脱除燃煤细颗粒的一种除尘技术。针对颗粒长大技术，综述了细颗粒的物化性质对脱除效果的影响。     

烟气排放连续监测系统在420t/h燃煤锅炉上的应用

铜陵发电厂在1台420t／h燃煤锅炉上应用烟气排放连续监测系统(CEMS)，对锅炉烟气SO2、NOx、颗粒物及相关烟气参数进行在线监测。该系统工作可靠，安装简便，无需专人值守，运行维护量较小，性能指标通过了环境监测部门的标定测试，达到了国家环保总局行业标准的要求。同时，该系统具有实时数据传送功能，提高了环境监测工作的信息化管理水平。     

中小型燃煤锅炉SO2治理技术现状及建议

综述了国内中小型燃煤锅炉脱硫技术现状，在此基础上根据我国国情阐明了选择脱硫工艺应遵循的原则，并就中小型燃煤锅炉开展脱硫工作提出了建议。     

SCR脱硝催化剂失活机理研究综述

在烟气脱硝系统中,选择性催化还原催化剂的中毒和再生是广泛关注的问题。从催化剂的烧结、As、Ca、碱金属中毒等方面阐述了SCR脱硝催化剂的失活机理。通过总结催化剂的各种失活机理,可以有针对性地根据锅炉特性、燃料特性以及飞灰的成分进行SCR脱硝系统的优化设计,制定防止选择性催化还原催化剂失活的措施,这对延长催化剂寿命,降低SCR脱硝系统的运行维护费用具有重要意义。     

Leaching behavior and mineral speciation of cement-solidified boiler fly ash from industrial waste incineration containing waste tires

Journal of Material Cycles and Waste Management - This study characterizes the leaching behavior of fuel raw boiler fly ash (BFA) and cement-solidified/stabilized raw boiler fly ash (SBFA). X-ray...     

An examination of the exothermic nature of fluidized bed combustion (FBC) residues

Circulating fluidized bed combustion (CFBC) ashes from nine operational periods at the 183 MWe CFBC boiler at Point Aconi were examined for exothermic behaviour. Bed ashes and fly ashes were investigated using a Parr 1455 solution calorimeter. Limited tests were also carried out with additional samples from Point Aconi and from the 160 MWe TVA Bubbling Fluidized Bed Combustion boiler to evaluate the effects of particle size and aging on exothermic behaviour. For the Point Aconi ashes, heat release from the bed ash ranged from 11 to 52 J/g, and the maximum heat release rates ranged from 0.06 to 0.17 J/g/s. For the fly ash heat release varied from 114 to 187 J/g and the maximum heat release rates ranged from 0.8 to 1.9 J/g/s. In the fly ash samples, 50% or more of available CaO was converted to Ca(OH)₂, while for the bed ash a third or less of the CaO was converted to Ca(OH)₂. The exothermicity of the bed ash is directly proportional to the CaO content of the ash. However, this is not true for the fly ash. The exothermic behaviour of fresh FBC ash appeared to be greatly reduced by exposure in air over a 48-h period. Another conclusion of this work is that particle size effects the exothermic behaviour.     

Removal of unburned carbon from municipal solid waste fly ash by column flotation

Unburned carbon (UC) is the major source of organic contaminants in municipal solid waste (MSW) fly ash. So most organic contaminants can be removed by the removal of the UC from the MSW fly ash. In this paper, we first used a technique of column flotation to remove UC from MSW fly ash. The influences of column flotation parameters on the recovery efficiency of UC were systematically studied. It was found that the UC recovery efficiency was greatly influenced by the gas flow rate, pH value, collector kerosene's concentration and the types of fly ash. By optimizing the above parameters, we have successfully removed 61.2% of the UC from MSW fly ash having 5.24% UC content. The removal mechanism was well accounted for the kinetic theory of column flotation and surface-chemistry theory. The results indicate that the column flotation technique is effective in removing the UC from MSW fly ash, and show that there is a strong possibility for practical application of this technique in removing the organic contaminants from MSW fly ash.     

The potential of SO2 for reducing corrosion in WtE plants

Due to the high-temperature boiler corrosion induced by chloride-rich fly ash deposits, steam generation in today’s Waste-to-Energy (WtE) plants is typically designed only for 40 bar/400 °C as an economic compromise between acceptable corrosion rate and maximum power generation. The high-corrosive metal chlorides in the fly ash can react with SO₂ forming low-corrosive sulfates. The sulfation efficiency is enhanced by high SO₂ levels and sufficient residence time of the flue gas at high-temperatures (700–900 °C). The fly ash sulfation was tested in full scale in a Swedish WtE plant by applying the economic sulfur recirculation method. Probes of several alloys (16Mo3, Inconel 625, Sanicro 28) were exposed for 1000 h at controlled material temperatures in the superheater position, at normal and during sulfating operation respectively. Analyses of the fly ash showed that the molar Cl/S was decreased to values well below 1 and the corresponding corrosion rates of the individual material samples were less than half when sulfur recirculation was in operation. These positive findings demonstrate that the sulfur recirculation process has high potential for low-corrosive high-temperature steam generation (T ≈ 500 °C) and improved electricity production. Further steam superheating can be realized by staged superheating using small amounts of secondary fuel.     

双掺粉煤灰再生骨料对混凝土强度影响研究

通过试验研究再生骨料混凝土中粉煤灰和再生骨料对混凝土强度的影响。采用粉煤灰替代部分水泥、再生骨料替代部分天然粗骨料的方法,通过正交试验测定混凝土立方体抗压强度的方法,来研究粉煤灰对再生骨料混凝土强度的影响。试验得出:当再生骨料掺量为20%~30%时,粉煤灰的最佳掺量为20%左右;当再生骨料掺量高于40%、粉煤灰掺量高于20%时,其混凝土拌合物搅拌时间不小于240 s,且当粉煤灰在20%~30%时,可获得较理想的混凝土抗压强度;当粉煤灰的掺入量分布在20%~30%、再生骨料的最佳掺量为50%时,可获得较理想的混凝土抗压强度。由此得出,合理的再生骨料、粉煤灰掺量对混凝土的抗压强度影响并不明显且有提高的趋势,对降低混凝土成本,提高建筑垃圾的再生利用,有一定的经济效益和社会效益。     

Trace element partitioning in ashes from boilers firing pure wood or mixtures of solid waste with respect to fuel composition,chlorine content and temperature

Trace element partitioning in solid waste (household waste, industrial waste, waste wood chips and waste mixtures) incineration residues was investigated. Samples of fly ash and bottom ash were collected from six incineration facilities across Sweden including two grate fired and four fluidized bed incinerators, to have a variation in the input fuel composition (from pure biofuel to mixture of waste) and different temperature boiler conditions. As trace element concentrations in the input waste at the same facilities have already been analyzed, the present study focuses on the concentration of trace elements in the waste fuel, their distribution in the incineration residues with respect to chlorine content of waste and combustion temperature.Results indicate that Zn, Cu and Pb are dominating trace elements in the waste fuel. Highly volatile elements mercury and cadmium are mainly found in fly ash in all cases; 2/3 of lead also end up in fly ash while Zn, As and Sb show a large variation in distribution with most of them residing in the fly ash. Lithophilic elements such as copper and chromium are mainly found in bottom ash from grate fired facilities while partition mostly into fly ash from fluidized bed incinerators, especially for plants fuelled by waste wood or ordinary wood chips. There is no specific correlation between input concentration of an element in the waste fuel and fraction partitioned to fly ash. Temperature and chlorine content have significant effects on partitioning characteristics by increasing the formation and vaporization of highly volatile metal chlorides. Zinc and cadmium concentrations in fly ash increase with the incineration temperature.     

Experimental and numerical analysis of metal leaching from fly ash-amended highway bases

A study was conducted to evaluate the leaching potential of unpaved road materials (URM) mixed with lime activated high carbon fly ashes and to evaluate groundwater impacts of barium, boron, copper, and zinc leaching. This objective was met by a combination of batch water leach tests, column leach tests, and computer modeling. The laboratory tests were conducted on soil alone, fly ash alone, and URM-fly ash-lime kiln dust mixtures. The results indicated that an increase in fly ash and lime content has significant effects on leaching behavior of heavy metals from URM-fly ash mixture. An increase in fly ash content and a decrease in lime content promoted leaching of Ba, B and Cu whereas Zn leaching was primarily affected by the fly ash content. Numerically predicted field metal concentrations were significantly lower than the peak metal concentrations obtained in laboratory column leach tests, and field concentrations decreased with time and distance due to dispersion in soil vadose zone.     

Effect of unburned carbon on lead, zinc, and copper recovery from molten fly ash by chloride-induced volatilization

The present work focuses on investigation of the effective recovery of heavy metals from molten fly ash by applying chloride-induced volatilization. In particular, the effect of unburned carbon on the chloride-induced volatilization of lead, zinc, and copper from model and real molten fly ashes was investigated in the temperature range 873–1173 K under a N₂ atmosphere. As a result, almost 100% of lead and a significant proportion of zinc were volatilized from the real molten fly ash samples at 1173 K. In contrast, for the model fly ash, volatilization ratios of lead and zinc at 1173 K were only 85% and 25%, respectively. Further, the results of X-ray diffraction analysis suggested that PbO in molten fly ash was converted either to Pb₂OCl₂ or Pb by respective chlorination and reduction reactions. Meanwhile ZnO and CuO in the molten fly ash were reduced to Zn and Cu by reaction with unburned carbon. Subsequently, Pb, Zn, and Pb₂OCl₂ were volatilized, but Cu remained in the solid residue. Finally, the volatilization ratio of zinc increased with the addition of carbon, and more than 98% of zinc was volatilized at 1173 K from a fly ash with a carbon content of 20%.