Characterizing food waste substrates for co-digestion through biochemical methane potential (BMP) experiments

Co-digestion of food waste with dairy manure is increasingly utilized to increase energy production and make anaerobic digestion more affordable; however, there is a lack of information on appropriate co-digestion substrates. In this study, biochemical methane potential (BMP) tests were conducted to determine the suitability of four food waste substrates (meatball, chicken, cranberry and ice cream processing wastes) for co-digestion with flushed dairy manure at a ratio of 3.2% food waste and 96.8% manure (by volume), which equated to 14.7% (ice-cream) to 80.7% (chicken) of the VS being attributed to the food waste. All treatments led to increases in methane production, ranging from a 67.0% increase (ice cream waste) to a 2940% increase (chicken processing waste) compared to digesting manure alone, demonstrating the large potential methane production of food waste additions compared to relatively low methane production potential of the flushed dairy manure, even if the overall quantity of food waste added was minimal.     

Increasing biogas production from sewage sludge anaerobic co-digestion process by adding crude glycerol from biodiesel industry

In an effort to convert waste streams to energy in a green process, glycerol from biodiesel manufacturing has been used to increase the gas production and methane content of biogas within a mesophilic anaerobic co-digestion process using primary sewage sludge. Glycerol was systematically added to the primary digester from 0% to 60% of the organic loading rate (OLR). The optimum glycerol loading range was from 25% to 60% OLR. This resulted in an 82–280% improvement in specific gas production. Following the feeding schedule described, the digesters remained balanced and healthy until inhibition was achieved at 70% glycerol OLR. This suggests that high glycerol loadings are possible if slow additions are upheld in order to allow the bacterial community to adjust properly. Waste water treatment plant operators with anaerobic digesters can use the data to increase loadings and boost biogas production to enhance energy conversion. This process provides a safe, environmentally friendly method to convert a typical waste stream to an energy stream of biogas.     

Benefits of supplementing an industrial waste anaerobic digester with energy crops for increased biogas production

Currently, there is increasing competition for waste as feedstock for the growing number of biogas plants. This has led to fluctuation in feedstock supply and biogas plants being operated below maximum capacity. The feasibility of supplementing a protein/lipid-rich industrial waste (pig manure, slaughterhouse waste, food processing and poultry waste) mesophilic anaerobic digester with carbohydrate-rich energy crops (hemp, maize and triticale) was therefore studied in laboratory scale batch and continuous stirred tank reactors (CSTR) with a view to scale-up to a commercial biogas process. Co-digesting industrial waste and crops led to significant improvement in methane yield per ton of feedstock and carbon-to-nitrogen ratio as compared to digestion of the industrial waste alone. Biogas production from crops in combination with industrial waste also avoids the need for micronutrients normally required in crop digestion. The batch co-digestion methane yields were used to predict co-digestion methane yield in full scale operation. This was done based on the ratio of methane yields observed for laboratory batch and CSTR experiments compared to full scale CSTR digestion of industrial waste. The economy of crop-based biogas production is limited under Swedish conditions; therefore, adding crops to existing industrial waste digestion could be a viable alternative to ensure a constant/reliable supply of feedstock to the anaerobic digester.     

Semi-continuous anaerobic co-digestion of thickened waste activated sludge and fat, oil and grease

Co-digestion of thickened waste activated sludge (TWAS) and fat, oil and grease (FOG) was conducted semi-continuously under mesophilic conditions. The results showed that daily methane yield at the steady state was 598 L/kg VS_added when TWAS and FOG (64% of total VS) were co-digested, which was 137% higher than that obtained from digestion of TWAS alone. The biogas composition was stabilized at a CH₄ and CO₂ content of 66.8% and 29.5%, respectively. Micronutrients added to co-digestion did not improve the biogas production and digestion stabilization. With a higher addition of FOG (74% of total VS), the digester initially failed but was slowly self-recovered; however, the methane yield was only about 50% of a healthy reactor with the same organic loading rate.     

Optimization of mixing ratio of ammoniated rice straw and food waste co-digestion and impact of trace element supplementation on biogas production

The anaerobic co-digestion of biomass waste, a promising process of reusing resources, is capable of improving methane production. However, the characteristics and composition of fermenting raw material negatively influence the efficiency of methane production. Optimization experiments were systematically performed in this study through anaerobic co-digestion with urea-ammoniated rice straw (UARS) and food waste (FW) as co-substrates. Anaerobic co-digestion of UARS and FW in biogas production under mesophilic conditions (35 °C) was investigated in a 1 L enclosed triangular flask with a total organic load of 6 g volatile solids (VS)/L. The optimal mixing ratio of UARS to FW was close to 1:3, and the methane yield increasing by 8.83% compared with the sole substrate. Furthermore, based on the optimization ratio, supplementation of cobalt (Co) and nickel (Ni) on co-digestion were significantly superior to that of a single element. Additionally, kinetic analysis indicated that trace element remarkably facilitated the reaction rate of co-digestion. Noteworthy, the addition of Co, Ni, and the combination of Co and Ni achieved very significant (p < 0.01) improvement of 6.45, 8.36, and 13.65%. Meanwhile, Ni was substantially promoted the removal rate of VS, enhanced the operational stability of co-digestion and increased the methane content significantly.     

Co-digestion of grease trap sludge and sewage sludge

Redirection of organic waste, from landfilling or incineration, to biological treatment such as anaerobic digestion is of current interest in the Malmö-Copenhagen region. One type of waste that is expected to be suitable for anaerobic digestion is sludge from grease traps. Separate anaerobic digestion of this waste type and co-digestion with sewage sludge were evaluated. The methane potential was measured in batch laboratory tests, and the methane yield was determined in continuous pilot-scale digestion. Co-digestion of sludge from grease traps and sewage sludge was successfully performed both in laboratory batch and continuous pilot-scale digestion tests. The addition of grease trap sludge to sewage sludge digesters was seen to increase the methane yield of 9–27% when 10–30% of sludge from grease traps (on VS-basis) was added. It was also seen that the grease trap sludge increases the methane yield without increasing the sludge production. Single-substrate digestion of grease trap sludge gave high methane potentials in batch tests, but could not reach stable methane production in continuous digestion.     

Anaerobic co-digestion of coffee waste and sewage sludge

The feasibility of the anaerobic co-digestion of coffee solid waste and sewage sludge was assessed. Five different solid wastes with different chemical properties were studied in mesophilic batch assays, providing basic data on the methane production, reduction of total and volatile solids and hydrolysis rate constant. Most of the wastes had a methane yield of 0.24-0.28 m3 CH4(STP)/kg VS(initial) and 76-89% of the theoretical methane yield was achieved. Reduction of 50-73% in total solids and 75-80% in volatile solids were obtained and the hydrolysis rate constants were in the range of 0.035-0.063 d(-1). One of the solid wastes, composed of 100% barley, achieved a methane yield of 0.02 m3 CH4(STP)/kg VS(initial), reductions of 31% in total solids, 40% in volatile solids and achieved only 11% of the theoretical methane yield. However, this waste presented the highest hydrolysis rate constant. Considering all the wastes, an inverse linear correlation was obtained between methane yield and the hydrolysis rate constant, suggesting that hydrolysis was not the limiting factor in the anaerobic biodegradability of this type of waste.     

Batchwise mesophilic anaerobic co-digestion of secondary sludge from pulp and paper industry and municipal sewage sludge

Residues from forest-industry wastewater-treatment systems are treated as waste at many pulp and paper mills. These organic substances have previously been shown to have potential for production of large quantities of biogas. There is concern, however, that the process would require expensive equipment because of the slow degradation of these substances. Pure non-fibrous sludge from forest industry showed lower specific methane production during mesophilic digestion for 19 days, 53 ± 26 Nml/g of volatile solids as compared to municipal sewage sludge, 84 ± 24 Nml/g of volatile solids. This paper explores the possibility of using anaerobic co-digestion with municipal sewage sludge to enhance the potential of methane production from secondary sludge from a pulp and paper mill. It was seen in a batch anaerobic-digestion operation of 19 days that the specific methane production remained largely the same for municipal sewage sludge when up to 50% of the volatile solids were replaced with forest-industry secondary sludge. It was also shown that the solid residue from anaerobic digestion of the forest-industry sludge should be of suitable quality to use for improving soil quality on lands that are not used for food production.     

Evaluating the toxicity of food processing wastes as co-digestion substrates with dairy manure

Studies have shown that including food waste as a co-digestion substrate in the anaerobic digestion of livestock manure can increase energy production. However, the type and inclusion rate of food waste used for co-digestion need to be carefully considered in order to prevent adverse conditions in the digestion environment. This study determined the effect of increasing the concentration (2%, 5%, 15% and 30%, by volume) of four food-processing wastes (meatball, chicken, cranberry and ice cream processing wastes) on methane production. Anaerobic toxicity assay (ATA) and specific methanogenic activity (SMA) tests were conducted to determine the concentration at which each food waste became toxic to the digestion environment. Decreases in methane production were observed at concentrations above 5% for all four food waste substrates, with up to 99% decreases in methane production at 30% food processing wastes (by volume).     

Effects of lipid concentration on anaerobic co-digestion of municipal biomass wastes

The influence of the lipid concentration on the anaerobic co-digestion of municipal biomass waste and waste-activated sludge was assessed by biochemical methane potential (BMP) tests and by bench-scale tests in a mesophilic semi-continuous stirred tank reactor. The effect of increasing the volatile solid (VS) concentration of lipid from 0% to 75% was investigated. BMP tests showed that lipids in municipal biomass waste could enhance the methane production. The results of bench-scale tests showed that a lipids concentration of 65% of total VS was the inhibition concentration. Methane yields increased with increasing lipid concentration when lipid concentrations were below 60%, but when lipid concentration was set as 65% or higher, methane yields decreased sharply. When lipid concentrations were below 60%, the pH values were in the optimum range for the growth of methanogenic bacteria and the ratios of volatile fatty acid (VFA)/alkalinity were in the range of 0.2–0.6. When lipid concentrations exceeded 65%, the pH values were below 5.2, the reactor was acidized and the values of VFA/alkalinity rose to 2.0. The amount of Brevibacterium decreased with increasing lipid content. Long chain fatty acids stacked on the methanogenic bacteria and blocked the mass transfer process, thereby inhibiting anaerobic digestion.     

A pilot plant two-phase anaerobic digestion system for bioenergy recovery from swine wastes and garbage

A pilot plant bioenergy recovery system from swine waste and garbage was constructed. A series of experiments was performed using swine feces (SF); a mixture of swine feces and urine (MSFU); a mixture of swine feces, urine and garbage (MSFUG); garbage and a mixture of urine and garbage (AUG). The system performed well for treating the source materials at a high organic loading rate (OLR) and short hydraulic retention time (HRT). In particular, the biogas production for the MSFUG was the highest, accounting for approximately 865-930Lkg(-1)-VS added at the OLR of 5.0-5.3kg-VSm(-3)day(-1) and the HRT of 9 days. The removal of VS was 67-75%, and that of COD was 73-74%. Therefore, co-digestion is a promising method for the recovery of bioenergy from swine waste and garbage. Furthermore, the results obtained from this study provide fundamental information for scaling up a high-performance anaerobic system in the future.     

Evaluation of batch anaerobic co-digestion of palm pressed fiber and cattle manure under mesophilic conditions

Palm pressed fiber (PPF) and cattle manure (CM) are the waste which can be managed properly by anaerobic co-digestion. The biogas production in co-digested PPF and CM at three volatile solids (VS) ratios of 3:1, 1:1, and 1:3 was investigated in a series of batch experiments at an organic loading rate of 30.0 g VS/L under mesophilic (37 ± 1 °C) conditions. The highest daily biogas yield of PPF and CM only, was 90.0 mL/g VS_added at day 12 and 23.4 mL/g VS_added at day 7. For co-digestion of PPF/CM at mixing ratios of 3:1, 1:1 and 1:3, there were 93.6 mL/g VS_added at day 11, 86.8 and 26.4 mL/g VS_added at day 8. VS removal rate for PPF, CM, and co-digestion at mixing ratio of 3:1, 1:1, and 1:3 were 91.1%, 86.0% and 71.0%, respectively. The anaerobic digestion of PPF and CM and their co-digestion systems were stable in operation with low range of volatile fatty acids (VFA)/TIC (total inorganic carbon) of (0.035–0.091). The main volatile fatty acids were propionic, and iso-butyric acids for PPF, iso-butyric and n-butyric acids for CM. The VFAs and ammonium inhibition were not occurred. The modified Gompertz model can be used to perform a better prediction with a lower difference between the measured and predicted biogas yields. A VS ratio of 3:1 is recommended for practice.     

Evaluation of the biomethane potential of solid fish waste

Manufacturing processes in fish canning industries generate a considerable amount of solid waste that can be digested anaerobically. The aim of this research was to study the biochemical methane potential of different solid fish waste. For tuna, sardine and needle fish waste, around 0.47g COD-CH(4)/g COD(added) was obtained in batch experiments with 1%TS; whereas for mackerel waste, the methane production attained 0.59g COD-CH(4)/g COD(added). The increase in the waste/inoculum ratio, from 1.1-1.3 to 2.8-3.3g VS(waste)/g VS(inoculum), led to overload due to VFA and LCFA accumulation. Afterward, co-digestion assays of fish waste with gorse were undertaken but the biochemical methane potential did not improve.     

Long-term thermophilic mono-digestion of rendering wastes and co-digestion with potato pulp

In this study, mono-digestion of rendering wastes and co-digestion of rendering wastes with potato pulp were studied for the first time in continuous stirred tank reactor (CSTR) experiments at 55 °C. Rendering wastes have high protein and lipid contents and are considered good substrates for methane production. However, accumulation of digestion intermediate products viz., volatile fatty acids (VFAs), long chain fatty acids (LCFAs) and ammonia nitrogen (NH₄-N and/or free NH₃) can cause process imbalance during the digestion. Mono-digestion of rendering wastes at an organic loading rate (OLR) of 1.5 kg volatile solids (VS)/m³ d and hydraulic retention time (HRT) of 50 d was unstable and resulted in methane yields of 450 dm³/kg VS_fed. On the other hand, co-digestion of rendering wastes with potato pulp (60% wet weight, WW) at the same OLR and HRT improved the process stability and increased methane yields (500–680 dm³/kg VS_fed). Thus, it can be concluded that co-digestion of rendering wastes with potato pulp could improve the process stability and methane yields from these difficult to treat industrial waste materials.     

Improved biogas production from rice straw by co-digestion with kitchen waste and pig manure

In order to investigate the effect of feedstock ratios in biogas production, anaerobic co-digestions of rice straw with kitchen waste and pig manure were carried out. A series of single-stage batch mesophilic (37 ± 1 °C) anaerobic digestions were performed at a substrate concentration of 54 g/L based on volatile solids (VS). The results showed that the optimal ratio of kitchen waste, pig manure, and rice straw was 0.4:1.6:1, for which the C/N ratio was 21.7. The methane content was 45.9–70.0% and rate of VS reduction was 55.8%. The biogas yield of 674.4 L/kg VS was higher than that of the digestion of rice straw or pig manure alone by 71.67% and 10.41%, respectively. Inhibition of biogas production by volatile fatty acids (VFA) occurred when the addition of kitchen waste was greater than 26%. The VFA analysis showed that, in the reactors that successfully produced biogas, the dominant intermediate metabolites were propionate and acetate, while they were lactic acid, acetate, and propionate in the others.     

Pilot-scale anaerobic co-digestion of municipal biomass waste and waste activated sludge in China: Effect of organic loading rate

The effects of organic loading rate on the performance and stability of anaerobic co-digestion of municipal biomass waste (MBW) and waste activated sludge (WAS) were investigated on a pilot-scale reactor. The results showed that stable operation was achieved with organic loading rates (OLR) of 1.2–8.0 kg volatile solid (VS) (m³ d)^?1, with VS reduction rates of 61.7–69.9%, and volumetric biogas production of 0.89–5.28 m³ (m³ d)^?1. A maximum methane production rate of 2.94 m³ (m³ d)^?1 was achieved at OLR of 8.0 kg VS (m³ d)^?1 and hydraulic retention time of 15 days. With increasing OLRs, the anaerobic reactor showed a decrease in VS removal rate, average pH value and methane concentration, and a increase of volatile fatty acid concentration. By monitoring the biogas production rate (BPR), the anaerobic digestion system has a higher acidification risk under an OLR of 8.0 kg VS (m³ d)^?1. This result remarks the possibility of relating bioreactor performance with BPR in order to better understand and monitor anaerobic digestion process.     

Anaerobic co-digestion of the organic fraction of municipal solid waste with FOG waste from a sewage treatment plant: Recovering a wasted methane potential and enhancing the biogas yield

Anaerobic digestion is applied widely to treat the source collected organic fraction of municipal solid wastes (SC-OFMSW). Lipid-rich wastes are a valuable substrate for anaerobic digestion due to their high theoretical methane potential. Nevertheless, although fat, oil and grease waste from sewage treatment plants (STP-FOGW) are commonly disposed of in landfill, European legislation is aimed at encouraging more effective forms of treatment. Co-digestion of the above wastes may enhance valorisation of STP-FOGW and lead to a higher biogas yield throughout the anaerobic digestion process. In the present study, STP-FOGW was evaluated as a co-substrate in wet anaerobic digestion of SC-OFMSW under mesophilic conditions (37 °C). Batch experiments carried out at different co-digestion ratios showed an improvement in methane production related to STP-FOGW addition. A 1:7 (VS/VS) STP-FOGW:SC-OFMSW feed ratio was selected for use in performing further lab-scale studies in a 5 L continuous reactor. Biogas yield increased from 0.38 ± 0.02 L g VS_feed^?1 to 0.55 ± 0.05 L g VS_feed^?1 as a result of adding STP-FOGW to reactor feed. Both VS reduction values and biogas methane content were maintained and inhibition produced by long chain fatty acid (LCFA) accumulation was not observed. Recovery of a currently wasted methane potential from STP-FOGW was achieved in a co-digestion process with SC-OFMSW.     

Optimization of co-digestion of various industrial sludges for biogas production and sludge treatment: Methane production potential experiments and modeling

Optimal biogas production and sludge treatment were studied by co-digestion experiments and modeling using five different wastewater sludges generated from paper, chemical, petrochemical, automobile, and food processing industries situated in Ulsan Industrial Complex, Ulsan, South Korea. The biomethane production potential test was conducted in simplex-centroid mixture design, fitted to regression equation, and some optimal co-digestion scenarios were given by combined desirability function based multi-objective optimization technique for both methane yield and the quantity of sludge digested. The co-digestion model incorporating main and interaction effects among sludges were utilized to predict the maximum possible methane yield. The optimization routine for methane production with different industrial sludges in batches were repeated with the left-over sludge of earlier cycle, till all sludges have been completely treated. Among the possible scenarios, a maximum methane yield of 1161.53 m³ is anticipated in three batches followed by 1130.33 m³ and 1045.65 m³ in five and two batches, respectively. This study shows a scientific approach to find a practical solution to utilize diverse industrial sludges in both treatment and biogas production perspectives.     

Effects of a gradually increased load of fish waste silage in co-digestion with cow manure on methane production

This study examined the effects of an increased load of nitrogen-rich organic material on anaerobic digestion and methane production. Co-digestion of fish waste silage (FWS) and cow manure (CM) was studied in two parallel laboratory-scale (8 L effective volume) semi-continuous stirred tank reactors (designated R1 and R2). A reactor fed with CM only (R0) was used as control. The reactors were operated in the mesophilic range (37 °C) with a hydraulic retention time of 30 days, and the entire experiment lasted for 450 days. The rate of organic loading was raised by increasing the content of FWS in the feed stock. During the experiment, the amount (volume%) of FWS was increased stepwise in the following order: 3% – 6% – 13% – 16%, and 19%. Measurements of methane production, and analysis of volatile fatty acids, ammonium and pH in the effluents were carried out. The highest methane production from co-digestion of FWS and CM was 0.400 L CH4 gVS^?1, obtained during the period with loading of 16% FWS in R2. Compared to anaerobic digestion of CM only, the methane production was increased by 100% at most, when FWS was added to the feed stock. The biogas processes failed in R1 and R2 during the periods, with loadings of 16% and 19% FWS, respectively. In both reactors, the biogas processes failed due to overloading and accumulation of ammonia and volatile fatty acids.     

Long-term anaerobic digestion of food waste stabilized by trace elements

The purpose of this study was to examine if long-term anaerobic digestion of food waste in a semi-continuous single-stage reactor could be stabilized by supplementing trace elements. Contrary to the failure of anaerobic digestion of food waste alone, stable anaerobic digestion of food waste was achieved for 368 days by supplementing trace elements. Under the conditions of OLR (organic loading rates) of 2.19-6.64 g VS (volatile solid)/L day and 20-30 days of HRT (hydraulic retention time), a high methane yield (352-450 mL CH(4)/g VS(added)) was obtained, and no significant accumulation of volatile fatty acids was observed. The subsequent investigation on effects of individual trace elements (Co, Fe, Mo and Ni) showed that iron was essential for maintaining stable methane production. These results proved that the food waste used in this study was deficient in trace elements.