Using supercritical carbon dioxide as solvent to replace water in polyethylene terephthalate (PET) fabric dyeing procedures

Dyeing fabrics in supercritical carbon dioxide (SCD) instead of water can save energy, reduce water use and prevent pollution. The special pilot plant was designed to test dyeing procedures in supercritical carbon dioxide and the analyses of the results indicate major benefits as compared to water based procedures. The dyeing of polyethylene terephthalate (PET) fabric in supercritical carbon dioxide using special pilot plant was investigated. Disperse dye, C.I. (color index) Disperse Blue 79, was used in this study. After dyeing, rinsing in supercritical carbon dioxide, which removes the excess dyes, was also discussed. At the same dyeing conditions, K/S (color yield) of dyed fabric significantly increased with increasing the dye concentration from 1% o.w.f. (on weight of fabric) to 5% o.w.f. Dyeing temperature and pressure had a strong influence on the color yield. When the temperature rose above 110 °C, the increase in color yield was obvious. At 20 MPa, 120–130 °C, dyeing reached equilibrium after 60 min. The excess dye of the dyed PET fabric was small. The suitable condition in supercritical carbon dioxide for removal of excess dye from the dyed fabric was 70 °C, 20 MPa. The PET fabric dyed in supercritical carbon dioxide had good fastness and physical properties.     

Recycling thin film transistor liquid crystal display (TFT-LCD) waste glass produced as glass–ceramics

The waste electrical and electronic equipment (WEEE) directives are designed to deal with the rapidly increasing waste stream comprised of electrical and electronic equipment. Recycling electrical and electronic equipment reduces the quantity of waste going to final disposal. The demand for thin film transistor liquid crystal display (TFT-LCD) panels, commonly used in everyday electronic products, is increasing. Conventionally adopted treatments of TFT-LCD waste glass cannot meet WEEE directives. This study adopts the following operating conditions in fabricating glass–ceramics: sintering temperature of 800–950 °C; sintering time of 6 h; and, temperature increase rate of 5 °C/min. The glass–ceramic samples then underwent a series of tests, including the Vickers hardness, water absorption and porosity tests, to determine product quality. The Vickers hardness was 12.1 GPa when fired at 900 °C for 6 h, and density was 2.4 g/cm³ and water absorption was 0%. Thus, TFT-LCD waste glass can be regarded as a good glass–ceramic material.     

Hermetic joining of 316L stainless steel using a patterned nickel nanoparticle interlayer

This paper evaluates the use of a nickel nanoparticle (NiNP) interlayer for making hermetic joints in 316L stainless steel substrates via diffusion brazing. Different NiNP inks were prepared using commercial nanopowder (～9 nm) and in-house synthesized nanoparticles. Syringe pump deposition of ～9 nm NiNP ink and diffusion brazing at 900 °C for 30 min under 2 MPa resulted in a hermetic joint up to the tested pressure of 70 psi. In-house synthesis of NiNPs was carried out in ethylene glycol by the reduction of NiCl₂·6H₂O in the presence of hydrazine (N₂H₄) as a reducing agent. X-ray diffraction (XRD) analysis and transmission electron microscopy (TEM) results confirm the presence of pure fcc-Ni with an average particle size of 5.4 ± 0.9 nm. An as-synthesized suspension of NiNPs was patterned onto 316L stainless steel laminae via automated dispensing to a thickness of ～3 μm and bonded at 800 °C for 30 min at a pressure of 2 MPa. The diffusion-brazed test article was also found to be hermetic up to 70 psi. An examination of the bond line using scanning electron microscopy (SEM) showed good uniformity and continuity.     

Innovative cleaner production for steel phosphorization using Zn–Mn phosphating solution

Phosphating prior to coating for steel is usually needed. In this paper, an innovative cleaner production has been developed for steel surface treatment using Zn–Mn phosphating solution in which there was no nitrite. The mass of the Zn–Mn layer deposited in this new process was about 1.1 g m^?2 when the temperature ranged from 3 to 35 °C. The corrosion time for the color phosphating layer in the copper sulfate spot test was in the range of 72–145 s. Adhesion test showed that the coating layers achieved a higher adhesion load than those produced by conventional methods. Washing using water was not necessary in this cleaner phosphorization, which usually follows phosphorization in traditional processes of steel phosphorization. Consequently, wastewater discharge was reduced greatly.     

Insight into the distribution of metallic elements in membrane bioreactor: Influence of operational temperature and role of extracellular polymeric substances

The distribution of metallic elements in a submerged membrane bioreactor(MBR) was revealed at different temperatures using inductively coupled plasma-optical emission spectrometry(ICP-OES), and the role of extracellular polymeric substances(EPS) was probed by integrating scanning electron microscopy(SEM) with confocal laser scanning microscopy(CLSM) over long-term operation. More metallic elements in the influent were captured by suspended sludge and built up in the fouling layer at lower temperature. The concentration of metallic elements in the effluent was 5.60 mg/L at 10°C operational temperature, far lower than that in the influent(51.35 mg/L). The total contents of metallic elements in suspended sludge and the membrane fouling layer increased to 40.20 and 52.19 mg/g at 10°C compared to 35.14 and 32.45 mg/g at 30°C, and were dominated by the organically bound fraction. The EPS contents in suspended sludge and membrane fouling layer sharply increased to 37.88 and 101.51 mg/g at 10°C, compared to 16.87 and 30.03 mg/g at 30°C. The increase in EPS content at lower temperature was responsible for the deposition of more metallic ions. The strong bridging between EPS and metallic elements at lower temperature enhanced the compactness of the fouling layer and further decreased membrane flux. This was helpful for understanding the mechanism of membrane fouling at different operational temperatures and the role of EPS, and also of significance for the design of cleaning strategies for fouled membranes after long-term operation.     

Reduction of hexavalent chromium by polypyrrole-modified steel mesh electrode

Adherent polypyrrole (ppy) films were electropolymerized from a para-toluenesulfonic sodium (PTS) solution on stainless steel mesh (SSM). Reduced ppy-modified SSM electrode can transfer Cr(VI) to Cr(III) effectively. Lower pH (<2) or higher temperature (>35 °C) is beneficial for the removal of Cr(VI). Electro-reduction achieved 90% removal efficiency after 21 min by cyclic voltammetry. The removal efficiency is 96–56% for one–six contact cycles between ppy and Cr(VI). SEM shows that ppy films on SSM have regular morphology with small nucleus of less than 1 μm in diameter.     

Second generation diesel fuel from renewable sources

The study is devoted to the issue of direct transformation of triacylglycerols (TAG) to diesel fuels applying a commercially available NiMo and NiW hydrorefining catalysts. It was proved that during hydrodesulphurisation also hydrodeoxygenation occurs and TAG can be converted to the fuel biocomponent by adding 6.5 % vol. of TAG to atmospheric gas oil. In this way, after hydroprocessing at mild conditions (temperature 320–360 °C, pressure 3.5–5.5 MPa, LHSV: 1.0 h^?1 and ratio H₂:HC = 500–1000 Nm³/m³, catalyst presence), gas oil containing 5–5.5% of biocomponent was prepared, characterized with standard performance and emission parameters. Performance and emission tests documented that even 5% vol. portion of bio-components reduces the controlled and uncontrolled emissions.     

On wear resistance of tool steel

Maintaining a reasonably low cutting tool wear when producing forming tools is a general challenge in the development of new forming tool materials. The tool life of a hot forming tool steel (H13) has been significantly improved by reducing its Si-content from 1.0 to 0.06 wt.%. However, this modified H13 (MH13) also displays a reduced cutting tool life due to higher cutting forces and a stronger tendency to form built up layers (BUE) on the cutting edge. This paper explains why.Gleeble tests of MH13 revealed a significantly higher flow stress in the 820–900 °C temperature interval in MH13 compared to H13. Thermo-Calc simulations showed that when reducing the Si-content from 1.0 to 0.06 wt.% the initial temperature for ferrite-to-austenite transformation (A1) was reduced from 900 °C to 820 °C. Knowing that austenite has totally different mechanical and thermal properties than ferrite, the difference in A1 between the two steels explains the higher cutting forces and higher tendency for BUE-formation. The conclusion is that the difference in machinability between H13 and MH13 is primarily related to their difference in A1.An attempt was also made to find a new tool material composition that can combine the wear resistance of MH13 and the good machinability of H13. Thermo-Calc simulations were performed with slightly modified alloying content without changing its properties as a good forming tool material, with the aim to increase A1. For instance, reducing the Mn content from 0.5 to 0.05 wt.% proved to increase A1 from 820 to 850 °C.     

Analysis of temperature effects on seasonal and interannual variation in CH4 emission from rice-planted pots

Rice (Oryza sativa L.) paddies are one of the major sources of atmospheric methane (CH₄), a greenhouse gas. To elucidate the quantitative relationship between CH₄ emission from rice paddies and temperature, 6 years data of CH₄ emission from pot experiments were analyzed in terms of the sum of effective temperature (∑(T−15); T is the daily mean air temperature (°C)). The base temperature of 15 °C was adopted as the 0 °C physiological temperature for methanogens. Significant positive correlations between total CH₄ emission throughout the rice growth period and ∑(T−15) were observed for pots with rice straw (RS) application at a rate of 6 g kg⁻¹ soil, which corresponds to 6 t ha⁻¹ (r=0.830⁷¹), and those without RS application (r=0.818⁷¹). It was confirmed that temperature is a major factor affecting the interannual variation in CH₄ emission. For the 1993 and 1995 data sets that include seven and four levels of RS application, the relationship between seasonal CH₄ emission and RS application rate could be expressed using linear functions (r=0.988⁷¹, 0.996⁷¹), the slopes of which were similar to each other. Based on these findings, we confirmed that the dependence of seasonal CH₄ emission on both temperature and RS application rate can be described by a single linear equation.     

Lodging in rice can be alleviated by atmospheric CO2 enrichment

The projected increase of atmospheric CO₂ concentration [CO₂] is expected to increase yield of agricultural C₃ crops, but little is known about effects of [CO₂] on lodging that can reduce yield. This study examined the interaction between [CO₂] and nitrogen (N) fertilization on the lodging of rice (Oryza sativa L.) using free-air CO₂ enrichment (FACE) systems installed in paddy fields at Shizukuishi, Iwate, Japan (39°38′N, 140°57′E). Rice plants were grown under two levels of [CO₂] (ambient = 365 μmol mol⁻¹; elevated [CO₂] = 548 μmol mol⁻¹) and three N fertilization regimes: a single initial basal application of controlled-release urea (8 g N m⁻², CRN), split fertilization with a standard amount of ammonium sulfate (9 g N m⁻², MN), and ample N (15 g N m⁻², HN). Lodging score (six ranks at 18° intervals, with larger scores indicating greater bending), yield, and yield components were measured at maturity. The lodging score was significantly higher under HN than under CRN and MN, but lodging was alleviated by elevated [CO₂] under HN. This alleviation was associated with the shortened and thickened lower internodes, but was not associated with a change in the plant's mass moment around the culm base. A positively significant correlation between lodging score and ripening percentage indicated that ripening percentage decreased by 4.5% per one-unit increase in lodging score. These findings will be useful to develop functional algorithm that can be incorporated into mechanistic crop models to predict rice production more accurately in a changing climate and with different cultural practices.     

Soil-profile organic carbon and total nitrogen during 12 years of pasture management in the Southern Piedmont USA

Soil organic C (SOC) and total soil N (TSN) sequestration estimates are needed to improve our understanding of management influences on soil fertility and terrestrial C cycling related to greenhouse gas emission. We evaluated the factorial combination of nutrient source (inorganic, mixed inorganic and organic, and organic as broiler litter) and forage utilization (unharvested, low and high cattle grazing pressure, and hayed monthly) on soil-profile distribution (0–150 cm) of SOC and TSN during 12 years of pasture management on a Typic Kanhapludult (Acrisol) in Georgia, USA. Nutrient source rarely affected SOC and TSN in the soil profile, despite addition of 73.6 Mg ha^?1 (dry weight) of broiler litter during 12 years of treatment. At the end of 12 years, contents of SOC and TSN at a depth of 0–90 cm under haying were only 82 ± 5% (mean ± S.D. among treatments) of those under grazed management. Within grazed pastures, contents of SOC and TSN at a depth of 0–90 cm were greatest within 5 m of shade and water sources and only 83 ± 7% of maximum at a distance of 30 m and 92 ± 14% of maximum at a distance of 80 m, suggesting a zone of enrichment within pastures due to animal behavior. During 12 years, the annual rate of change in SOC (0–90 cm) followed the order: low grazing pressure (1.17 Mg C ha^?1 year^?1) > unharvested (0.64 Mg C ha^?1 year^?1) = high grazing pressure (0.51 Mg C ha^?1 year^?1) > hayed (?0.22 Mg C ha^?1 year^?1). This study demonstrated that surface accumulation of SOC and TSN occurred, but that increased variability and loss of SOC with depth reduced the significance of surface effects.     

Reducing phosphorus in dairy diets improves farm nutrient balances and decreases the risk of nonpoint pollution of surface and ground waters

Reducing phosphorus (P) in dairy diets may result in different types of manure with different chemical composition. Application of these manures to soils may affect the soil P solubility and lead to different environmental consequences. A laboratory incubation study determined the impact of 40 dairy manures on P dynamics in two soil types, Mattapex silt loam (Aquic Hapludult) and Kalmia sandy loam (Typic Hapludult). The manures were fecal samples of lactating cows, collected from commercial dairy farms located in Northeastern and Mid-Atlantic United States, with a wide range of dietary P concentrations (from 2.9 to 5.8 g P kg⁻¹ feed dry matter, DM). Dried and ground fecal samples were mixed with surface horizon (0–15 cm) of soils at 150 kg P ha⁻¹ and the mixtures were incubated at 25 °C for 21 days. At the end of incubation, water soluble P (WS-P) and Mehlich-3 P (M3-P) in the soil–manure mixtures were substantially higher than the control (soil alone) but were lower than the soils receiving fertilizer KH₂PO₄ at 150 kg P ha⁻¹. Similarly, the relative extractability of P in soils amended with low- and high-P manures was always lower (<93%) than KH₂PO₄ suggesting that fertilizer P is more effective at increasing soil solution P in the short-term. Concentrations of WS-P or M3-P in soil–manure mixtures did not differ regardless of the source of manure (i.e. different farms and different diets). This suggests that when the same amount of P is added to soils through manure applications, the solubility or bioavailability of P in soils will be the same. However, P concentrations in feces correlate significantly with that in diets (r = 0.82^**); and when the manures were grouped into high-P diets (averaging 5.1 g P kg⁻¹) versus low-P diets (3.6 g P kg⁻¹), manure P was 40% greater in the high-P group (10.6 g kg⁻¹ DM) than the low-P group (7.6 g kg⁻¹ DM). Thus, lowering excess P in diets would reduce P excretion in manures, P accumulation in soils, improve P balance on farms, require less area for land disposal, and decrease potential for P loss to waters.     

Modeling increased demand of energy for air conditioners and consequent CO2 emissions to minimize health risks due to climate change in India

Developing countries situated mostly in latitudes that are projected for the highest climate change impact in the twenty-first century will also have a predictable increase in demand on energy sources. India presents us with a unique opportunity to study this phenomenon in a large developing country. This study finds that climate adaptation policies of India should consider the significance of air conditioners (A/Cs) in mitigation of human vulnerability due to unpredictable weather events such as heat waves. However, the energy demand due to air conditioning usage alone will be in the range of an extra ～750,000 GWh to ～1,350,000 GWh with a 3.7 °C increase in surface temperatures under different population scenarios and increasing incomes by the year 2100. We project that residential A/C usage by 2100 will result in CO₂ emissions of 592 Tg to 1064 Tg. This is significant given that India's total contribution to global CO₂ emissions in 2009 was measured at 1670 Tg and country's residential and commercial electricity consumption in 2007 was estimated at 145,000 GWh.     

Removal of naphthenic acid by microwave

The conventional deacidification methods have many disadvantages. In this paper, we reported a new method using microwave irradiation to remove the naphthenic acid from the vacuum cut #1 distillate oil of Daqing. When the distilled oil (the volume rate of solvent-to-oil was 0.23:1) was irradiated for 5 min under constant pressure (0.11 MPa), and then rested for 25 min, the acid number was reduced from 0.63 mg KOH/g to 0.0478 mg KOH/g, which was sufficient to meet the specification of Q/SHR001-95 (less than 0.05 mg KOH/g) on lubricating oil, and the recovery rate of the distilled oil was 99.3%. The microwave irradiation method has many advantages, such as, it is highly effective, it consumes less time and it is environmentally friendly.     

Effects of irrigation,fertilization and crop straw management on nitrous oxide and nitric oxide emissions from a wheat–maize rotation field in northern China

One-year winter wheat–summer maize rotation is the most popular double cropping system in north-central China, and this highly productive system is an important source of nitrous oxide (N₂O) and nitric oxide (NO) emissions due to the high fertilizer N and irrigation water inputs. To sustain the high crop production and mitigate the detrimental impacts of N₂O and NO emissions, improved management practices are extensively applied. The aim of this study is therefore to evaluate the effects of an improved management practice of irrigation, fertilization and crop straw on grain yield and N₂O and NO emissions for a wheat–maize rotation field in northern China. Using automated and manual chamber measuring systems, we monitored N₂O and NO fluxes for the conventional (CT, 2007–2008), improved (IT, 2007–2008), straw-amended (WS, 2008–2009), straw-not-amended (NS, 2008–2009), and no N-fertilizer treatments (WS–NN, 2008–2009), respectively, for one rotation-year. The grain yields were determined for CT and IT for three rotation-years (2005–2008) and for WS, NS and WS–NN for one rotation-year (2008–2009). The improved management of irrigation and fertilization reduced the annual N fertilization rate and irrigation amount by 17% and 30%, respectively; increased the maize yield by 7–14%; and significantly decreased the N₂O and NO emissions by 7% (p < 0.05) and 29% (p < 0.01), respectively. The incorporation of wheat straw increased the cumulative N₂O and NO emissions in the following maize season by 58% (p < 0.01) and 13%, respectively, whereas the effects of maize straw application were not remarkable. The N₂O and NO emission factors of applied N were 2.32 ± 2.32% and 0.42 ± 1.69% for wheat straw and 0.67 ± 0.23% and 0.54 ± 0.15% for chemical N-fertilizers, respectively. Compared to conventional management practices using high application rates of irrigation water and chemical N-fertilizer as well as the field burning of crop straw, the improved management strategy presented here has obvious environmentally positive effects on grain yield and mitigation of N₂O and NO emissions.     

Long-term impact of a gliricidia-maize intercropping system on carbon sequestration in southern Malawi

Tree/crop systems under agroforestry practice are capable of sequestering carbon (C) in the standing biomass and soil. Although studies have been conducted to understand soil organic C increases in some agroforestry technologies, little is known about C sequestered in simultaneous tree/crop intercropping systems. The main objective of this study was to determine the effect of agroforestry practice on C sequestration and CO₂-C efflux in a gliricidia-maize intercropping system. The experiment was conducted at an experimental site located at the Makoka Agricultural Research Station, in Malawi. The studies involved two field plots, 7-year (MZ21) and 10-year (MZ12), two production systems (sole-maize and gliricidia-maize simultaneous intercropping systems). A 7-year-old grass fallow (Grass-F) was also included. Gliricidia prunings were incorporated at each time of tree pruning in the gliricidia-maize. The amount of organic C recycled varied from 0.8 to 4.8 Mg C ha⁻¹ in gliricidia-maize and from 0.4 to 1.0 Mg C ha⁻¹ in sole-maize. In sole-maize, net decreases of soil carbon of 6 Mg C ha⁻¹ at MZ12 and 7 Mg C ha⁻¹ at MZ21 in the topsoil (0–20 cm) relative to the initial soil C were observed. After 10 years of continuous application of tree prunings C was sequestered in the topsoil (0–20 cm) in gliricidia-maize was 1.6 times more than in sole-maize. A total of 123–149 Mg C ha⁻¹ were sequestered in the soil (0–200 cm depth), through root turnover and pruning application in the gliricidia-maize system. Carbon dioxide evolution varied from 10 to 28 kg ha⁻¹ day⁻¹ in sole-maize and 23 to 83 kg ha⁻¹ day⁻¹ in gliricidia-maize. We concluded that gliricidia-maize intercropping system could sequester more C in the soil than sole-maize.     

Using micro deep drawing with ironing stages to form stainless steel 304 micro cups

The needs of stainless steel 304 micro cups have been increasing tremendously due to the trend of miniaturization in medical and electronic devices, etc. For application purpose, it is highly desired to have stainless steel micro cups with high CH/OD (cup height/outer diameter) ratios. Due to the constraints of the limit draw ratio (LDR) of stainless steel 304 sheets in micro deep drawing, forming a micro cup with high CH/OD ratio at room temperature cannot be achieved by using a single stage deep drawing die. A process consisting of one micro deep drawing and two ironing stages was proposed for achieving this goal; three micro dies were designed, fabricated and used for experimental validation. A series of experiments were conducted by using the stainless steel 304 sheets of 200 μm thickness annealed at four different temperatures to understand the influence of size effects on this process for generating knowledge, know-how and technologies to form high quality stainless steel micro cups with large CH/OD ratio. No lubricant was used in this study. It was proven that the proposed process is a robust process as long as the sheets are annealed at the temperature no less than 900 °C for more than 3 min.     

A comparative study on the effect of GTAW processes on the microstructure and mechanical properties of P91 steel weld joints

Modified 9Cr-1Mo (P91) steel is widely used in the construction of power plant components. In the present study, a comparative study on influence of activated flux tungsten inert gas (A-TIG), and gas tungsten arc (GTA) welding processes on the microstructure and the impact toughness of P91 steel welds was carried out. P91 steel welds require a minimum of 47 J during the hydrotesting of vessels as per the EN1557: 1997 specification. Toughness of P91 steel welds was found to be low in the as-weld condition. Hence post-weld heat treatment (PWHT) was carried out on weld with the objective of improving the toughness of weldments. Initially as per industrial practice, PWHT at 760 °C – 2 h was carried out in order to improve the toughness of welds. It has been found that after PWHT at 760 °C – 2 h, GTA weld (132 J) has higher toughness than the required toughness (47 J) as compared with A-TIG weld (20 J). The GTA weld has higher toughness due to enhanced tempering effects due to multipass welding, few microinclusion content and absence of δ-ferrite. The A-TIG weld requires prolonged PWHT (i.e. more than 2 h at 760 °C) than GTA weld to meet the required toughness of 47 J. This is due to harder martensite, few welding passes that introduces less tempering effects, presence of δ-ferrite (0.5%), and more alloy content. After PWHT at 760 °C – 3 h, the toughness of A-TIG weld was improved and higher than the required toughness of 47 J.     

Carbon stocks in Swiss agricultural soils predicted by land-use,soil characteristics,and altitude

Effects of agricultural land-use and land-use change on soil organic carbon (SOC) pools play an important role in the mitigation of the global greenhouse effect. To estimate these effects, baseline SOC data for individual regions or countries are needed. The aim of this study was to quantify current SOC stocks in Swiss agricultural soils, to identify meaningful predictors for SOC, and to estimate historical SOC losses. SOC stocks in mineral soils were estimated from combined georeferenced data for land-use, topography, and profile data (n=544) from soil surveys. Mean SOC density in the layer 0–20 cm ranged between 40.6±8.9 t ha⁻¹ (±95% confidence interval (CI)) for arable land and 50.7±12.2 t ha⁻¹ for favourable permanent grassland, and in the layer 0–100 cm from 62.9±15.2 t ha⁻¹ for unfavourable grassland to 117.4±29.8 t ha⁻¹ for temporary grasslands (leys). SOC stocks in organic soils were quantified separately for intact and cultivated peatlands using data from peatland inventories and current SOC densities calculated from average peat decay rates. Organic soils account for less than 3% of the total area but store about 28% (47.2±7.3 Mt) of the total SOC stock of 170±17 Mt. Land-use type, clay content, and altitude (serving as a climate proxy for grassland soils at higher altitudes) were identified as main SOC predictors in mineral soils. Clay content explained up to 44% of the variability in SOC concentrations in the fine earth of arable soils, but was not significantly related to SOC in grassland soils at higher altitudes. SOC concentration under permanent grassland increases linearly with altitude, but because soil depth and stone content limit carbon storage in alpine grassland soils, no relationship was found between altitude and SOC stock. A preliminary estimate suggested that about 16% of the national SOC stock has been lost historically due to peatland cultivation, urbanisation, and deforestation. It seems unlikely that future changes in agricultural practices could compensate for this historical SOC loss in Swiss agricultural soils.     

Biogas production from maize and dairy cattle manure—Influence of biomass composition on the methane yield

There is an increasing world wide demand for energy crops and animal manures for biogas production. To meet these demands, this research project aimed at optimising anaerobic digestion of maize and dairy cattle manures. Methane production was measured for 60 days in 1 l eudiometer batch digesters at 38 °C. Manure received from dairy cows with medium milk yield that were fed a well balanced diet produced the highest specific methane yield of 166.3 Nl CH₄ kg VS⁻¹. Thirteen early to late ripening maize varieties were grown on several locations in Austria. Late ripening varieties produced more biomass than medium or early ripening varieties. On fertile locations in Austria more than 30 Mg VS ha⁻¹ can be produced. The methane yield declined as the crop approaches full ripeness. With late ripening maize varieties, yields ranged between 312 and 365 Nl CH₄ kg VS⁻¹ (milk ripeness) and 268–286 Nl CH₄ kg VS⁻¹ (full ripeness). Silaging increased the methane yield by about 25% compared to green, non-conserved maize. Maize (Zea mays L.) is optimally harvested, when the product from specific methane yield and VS yield per hectare reaches a maximum. With early to medium ripening varieties (FAO 240–390), the optimum harvesting time is at the “end of wax ripeness”. Late ripening varieties (FAO ca. 600) may be harvested later, towards “full ripeness”. Maximum methane yield per hectare from late ripening maize varieties ranged between 7100 and 9000 Nm³ CH₄ ha⁻¹. Early and medium ripening varieties yielded 5300–8500 Nm³ CH₄ ha⁻¹ when grown in favourable regions. The highest methane yield per hectare was achieved from digestion of whole maize crops. Digestion of corns only or of corn cob mix resulted in a reduction in methane yield per hectare of 70 and 43%, respectively. From the digestion experiments a multiple linear regression equation, the Methane Energy Value Model, was derived that estimates methane production from the composition of maize. It is a helpful tool to optimise biogas production from energy crops. The Methane Energy Value Model requires further validation and refinement.