Modelling and simulation of an existing MSWI flue gas two-stage dry treatment

Power generation from municipal solid waste incineration (MSWI) is in widespread use as a technology for solid waste treatment and energy recovery. One of the main environmental issues posed by MSWI plants is the continuous emission of pollutants into the atmosphere. Among flue gas components, acid gases are of particular concern due to their high potential impact on the environment. The two-stage dry treatment is among the Best Available Technologies for an enhanced removal efficiency of acid gases. In the first stage the removal process is based on the reaction of acid gases with solid calcium hydroxide (slaked lime), while in the second stage removal is obtained by reaction with sodium bicarbonate. In the present study, design and process data from an existing Municipal Solid Waste Incinerator, where a flue gas two-stage treatment is adopted, were used to test a previously developed operational model. The model was implemented in a simulation software to describe both design and process conditions, taking also into account the recycle rate of solid products and unreacted calcium hydroxide in the first stage. Simulations were carried out with the aim of optimizing both reactant feed rates and amounts of solid wastes formed in the acid gas removal process.     

一种新型垃圾焚烧发电废水浓液的处理工艺技术

垃圾发电涉及烟气、废水、炉渣及飞灰的三废处理,如何在全厂工艺中合理消纳废水、这涉及各类设备新材料的应用以及结合生产中各种工艺的相互穿插应用,以便在工艺中的各环节,消纳废水。我国垃圾发电行业起步晚,各工艺独立且单一,本文以项目实例,在烟气处理工艺中,采用新型旋转雾化器,引入废水的浓液作为旋转雾化器冷却水,达到烟气处理与废水浓液处理两种工艺交叉,一起重叠处理,在烟气中蒸发,与常规垃圾电厂将浓液泵入石灰浆溶液中再达到旋转雾化器相比,开辟了一条有效的路径。     

半干半湿法烟气脱硫技术的原理及应用研究

半干半湿法烟气脱硫技术利用蒸气激活粉煤灰中的碱性物质,以及水蒸气与石灰反应生成的强碱性的消石灰,降低了石灰的使用量.脱硫灰在蒸气输送过程中,CaSO3被携带的空气氧化生成CaSO4.由于采用高盐锅炉废水进行增湿,提高了SO2与脱硫剂的反应速度与效率.本文通过对脱硫机理的讨论,研究了该技术的工艺特点.在CaO和SO2的物质的量比值小于1的条件下,SO2去除率达80%以上.这项技术不但适用于锅炉烟气脱硫处理,还可用于垃圾焚烧炉的烟气脱酸净化.     

A mathematical approach for retrofit and optimization of total site steam distribution networks

This paper presents a generic mathematical model for retrofitting the steam power plants in an industrial site. The industrial sector under review consists of one steel mill, one oil refinery, and several petrochemical plants, where only small-scale steam integration has been implemented before this study. The relevant unit models in a typical steam power plant are established, and the steam plant retrofit problem is formulated as a mixed-integer nonlinear program (MINLP). Feasible retrofit alternatives suggested by experienced field engineers are investigated in sequence to examine the revenue of those possible modifications. The first scenario examines operational optimization of existent plants; the second option allows installation of one new turbine and replacement of several boilers and turbines with lower efficiency; the third scenario considers using a steam ejector to upgrade the disqualified import steam in the oil refinery. The significant merits from these three retrofit alternatives show that the proposed MINLP formulation has been a great help to enhance the inter-plant steam integration in an industrial sector.     

电厂烟道烟气流动计算仿真及流量均衡研究

神华准格尔能源有限责任公司煤矸石发电厂二期2×330 MW机组锅炉尾部烟道在布置上存在很多烟道弯段、分支结构部件及内部支撑件,从而导致尾部烟道系统阻力较大,布袋除尘器入口烟气存在不均衡现象,生产能耗指标较高。利用数值模拟方法对上述烟道建立了计算模型,从烟道形状参数、流体参数的角度出发,研究了该烟道内压力场的分布及烟气进出口流量的均衡性。以上研究为减小尾部烟道阻力、改善流场品质、增加尾部烟道流场均匀性、减少积灰、减少异常振动和噪声等问题奠定理论基础。     

煤矿火灾烟气流动传播过程仿真研究

煤矿发生火灾后会生成大量有毒气体并产生火风压,烟气在火灾动力的影响下出现状态紊乱,研究煤矿火灾烟气流动传播过程对控制火情有着重要意义。基于国内外研究现状,对燃烧及风流特点进行分析,建立了煤矿火灾烟气流动数学模型,并利用CFD软件进行仿真。研究表明:无通风工况下的烟气为对称流动;随着风速增加,出口处温度降低,烟气向风流入口处的流速减小。     

提高垃圾焚烧电厂热能利用效率的几个途径

采用能量分析的方法,从几个侧面对垃圾焚烧发电厂热能利用效率低下的原因进行分析,提出了解决垃圾焚烧发电厂热能利用效率的途径:选择合适的炉型,降低散热损失以提高锅炉效率;对进厂垃圾进行堆酵以沥出其中水分,提高入炉垃圾低位热值;提高锅炉出口蒸汽参数,采用回热循环等措施增加蒸汽的可用能,提高系统发电效率。     

粉煤灰-煤矸石基胶结充填材料制备与性能研究

为了解决我国煤矿采空区地表沉陷以及"三下"压煤资源浪费的问题,提出以粉煤灰-水泥熟料-脱硫石膏复合胶凝材料为胶结材,原状粉煤灰为细骨料,破碎后的煤矸石为粗骨料制备新型煤矿开采胶结充填材料。依据正交试验结果和各因素影响规律趋势图,确定充填材料的优化配合比。研究结果表明,适当增大水泥熟料掺量可缩短材料初凝时间,减小水胶比能使材料强度显著提高,而材料坍落度可通过选取适宜的浆体中的固体质量分数和灰矸比来有效调节,当胶凝材料中水泥含量为15%,脱硫石膏含量为8%,水胶比为2,灰矸比为2∶3,浆体中的固体质量分数为70%时,充填材料性能可达到最佳。通过试验优选材料各项参数,工业废弃物可以用来制备高质量的胶结充填材料。     

电厂烟气对采空区防火效果实验研究

为考察电厂烟气对采空区防灭火效果的影响,采用吸附实验装置和热重分析仪开展了不同气体氛围下煤吸附O2的实验研究,研究了不同气氛下煤的着火活化能。结果表明:将惰性气体N2和烟气注入井下,均可有效地减小常温常压下煤对氧气的吸附量,即具有抑制煤自燃氧化反应的作用。其中,烟气对减小煤吸附氧气量的效果优于N2,使同忻矿和高海矿煤样吸附氧气量分别减少了27%和35%。TG实验数据表明,煤样在烟气氛围下燃烧时低温氧化阶段的增重率略小于在空气氛围下燃烧时的增重率,而其着火点大于在空气氛围下燃烧时的着火点。同时,发现煤样在烟气中燃烧时的着火活化能大于在空气中燃烧时的着火活化能,说明煤在烟气氛围下燃烧时对O2的吸附量变小,活化能增大,增加了煤自燃的困难程度。     

球团竖炉烟气脱硫工程应用研究

论述了文氏栅洗涤器及其配套系统在球团竖炉烟气脱硫工程应用方面的研究,介绍了双碱法在文氏栅洗涤器及其配套系统中的脱硫机理和工艺过程。同时对设备的防腐和废水、废渣的处理,系统的常规检测和自动监测都作了相应的研究。对文氏栅洗涤器的脱硫除尘效率、设备及工程投资、工业运行成本作了适当的介绍。文氏栅洗涤器具有良好的组合特性,适用的烟气量范围广,是用于炉窑烟气脱硫除尘的理想设备,具有广阔的开发应用前景。     

腐蚀性工业废气治理技术的研发及应用

这些年工业快速发展带动了我国经济快速发展,但是在工业生产过程中产生了大量的废气废液,有效处理这些工业有毒物质是工业发展需要面临的重要问题。本文在此基础上就腐蚀性工业废气治理技术的相关问题作了一定研究,以更好地促进我国经济的协调发展。     

SCR脱硝装置关键断面的流场试验及系统优化

选择性催化还原脱硝是NO X治理最佳技术,其脱硝效率、氨逃逸率与关键断面的流场状况密切相关。以某300 MW机组SCR脱硝装置为对象,在锅炉冷态通风条件下,对SCR反应器入口导流板出口、上层及中层催化剂床层上方0.5 m处3个断面进行流场测试,结果表明:沿烟气流动方向,3个断面A/B侧相对偏差系数分别为0.33/0.40、0.27/0.29、0.16/0.18,均呈现甲乙侧均匀,而前后墙差异大的特点。由于格栅、床层的整流作用,后续烟气流动的均匀性不断改善。通过建立全尺寸三维计算模型,CFD数值模拟优化结果显示,对非等距布置后墙的18个整流格栅逐渐加高,可使上层催化剂床层上方0.5 m处速度偏差从27.0%降到12.2%。     

火电厂烟气脱硫系统运行常见故障分析

为降低火电厂SO<,2>的排放,大部分火电厂采用烟气脱硫技术,在烟气脱硫技术中湿式石灰石/石膏法脱硫应用最为广泛,而脱硫系统的运行可靠性是保证火电厂烟气脱硫效果,减少SO<,2>排放的重要保证.在已投运的火电厂中,脱硫系统运行可能会出现脱硫效率下降,系统堵塞等问题,因此在实际过程中如何处理好此类问题成为保证火电厂脱硫效...     

烟气消白烟道导流板CFD数值模拟流场设计

Fluent是一款常用CFD软件,在烟气消白工程设计烟道系统过程中增设导流板,采用CFD数值模拟,能优化换热器进口处烟气流场分布,该文通过比较烟道系统中有、无设置导流板流场模拟分析,得出两种不同流场模拟结果,优化后的换热器进口流场不均匀系数为0.085(优化前为0.346),较优化前改善明显,优化后换热器进口处的流场分...     

硫化矿活性矿浆烟气脱硫技术适用性探析

重点进行SO_2浓度、液气比、浆液浓度、pH值对脱硫效率影响的试验研究,验证硫化矿活性矿浆脱硫技术的适用性。结果表明,该技术适用于低浓度烟气脱硫工艺,pH值在6.0~6.5,液气比在8~10 L/m3范围内,实现了高脱硫效率、低能耗、安全稳定运行,为行业内低浓度SO_2烟气脱硫开辟了新的途径。     

Modelling and simulation of inhibition-injection systems applied to polymerization reactors

The most critical aspect of polymerization reactors is the agitator's stop and becomes more serious when this occurs exactly at the removal of the heat load, which is generated by the reaction (exothermic). This phenomenon is typical in power-failure situations of the energy supply or because of other related problems at the plant. The objective of this work is to compare the performance of two configurations for the inhibition-injection system for vinyl chloride monomer (VCM) polymerization reactors. To determine the injection time a rigorous mathematical model was developed. From the results of this work one of the configurations was implemented in an industrial plant.     

毒气泄漏场景下基于蒙特卡罗的工厂布局研究

由于在工业生产中使用危险化学品会引起各种工业事故的发生,为了减小事故风险,降低由此产生的经济损失,必须将安全问题考虑在内,对工厂进行合理布局。采用蒙特卡罗模拟技术,研究某生产设施发生有毒气体泄漏的场景下,气象条件的不确定性对工厂布局的影响。以风向、风速及大气稳定性作为随机变量,通过扩散模型、概率函数和蒙特卡罗模拟得到中毒死亡概率。将上述随机方法应用在天津某个处于规划布局阶段的工厂内,以氨气泄漏为例,根据该地区常年风向分布及所得风险等值线图对工厂设施布局提出建议。案例分析表明:该工厂需要进行重新布局,应将受体设施布置在风险较小、风频较小的方位上;同时该随机方法能够为工厂布局提供决策支持。     

From laboratory simulation to scale-up and design of spray barriers mitigating toxic gaseous releases

Simulation of a process by means of physical models at a reduced scale is an essential tool in many application, allowing to perform a large number of experimental runs, so as to obtain a quantitative representation of the involved phenomena, at relatively low cost. Some difficulties can arise when the mathematical model derived from the simulation is applied to a real scale problem, in that the scaling of some empirical coefficients with the system size is not obvious at all. As fluid barrier scaling is a difficult task, still not deeply investigated in the scientific literature, the focus of this study is to translate knowledge from research on this topic into practice for industrial application. Following an extensive and accurate experimental work in wind tunnel, the main parameters determining the effectiveness of containment, absorption and dilution of chlorine releases were determined and a mathematical model is developed. In order to frame proper scale-up strategies, the most important result of this study rests on the explicit formulae giving, as a function of the aforesaid parameters, the single pass efficiency, the global absorption efficiency, and the toxic gas concentration downwind the barrier. In the far field, the gas concentration is practically determined only by the rate of atmospheric dispersion of the mass flow-rate of gas escaping the abatement. The absorption efficiencies are related to the drop size and to the mass transfer coefficients in the gas and liquid phases. The mean drop diameter plays an essential role in the absorption efficiency, since it simultaneously acts on air entrainment, interfacial surface and mass transfer coefficient in the gas phase. The evaluation of the mitigation effect for an industrial installation requires the scaling of the entrainment coefficient experimentally determined from wind tunnel testing. All the scaling criteria needed for adapting the proposed model to the design of a spray curtain suitable for the protection from a chlorine release, are amply discussed presenting some carefully designed simulations. Owing to its rather general structure, the model can be applied to different gaseous releases and/or absorbing solutions, provided that proper values of the parameters related with the chemical and physical absorption of the involved substances be theoretically or experimentally obtained in advance.     

关于锅炉烟气脱硫除尘技术的探讨

目前国内能源结构仍以煤炭为主,大气污染非常的严重,尤其是酸雨和粉尘危害相对较大。在生态文明建设的时代背景下,我们应当加强锅炉脱硫以及除尘技术创新与改造,对燃煤烟尘以及二氧化硫等污染物的排放进行严格控制。本文先对锅炉烟气脱硫除尘现状进行了分析,并在此基础上就电厂锅炉如何进行烟气脱硫与除尘提出了一些观点与认识,以供参考。     

高温烟气冷却方法与设计计算

介绍了工业高温烟气冷却目的和意义及常见的冷却降温方式,提出了相关的理论和设计计算方法,结合工程中高温烟气冷却的典型案例,介绍了高温烟气冷却设计计算的应用.