Composting of a solid olive-mill by-product ("alperujo") and the potential of the resulting compost for cultivating pepper under commercial conditions

A pollutant solid material called "alperujo" (AL), which is the main by-product from the Spanish olive oil industry, was composted with a cotton waste as bulking agent, and the compost obtained (ALC) was compared with a cattle manure (CM) and a sewage sludge compost (SSC) for use as organic amendment on a calcareous soil. The experiment was conducted with a commercial pepper crop in a greenhouse using fertigation. Composting AL involved a relatively low level of organic matter biodegradation, an increase in pH and clear decreases in the C/N and the fat, water-soluble organic carbon and phenol contents. The resulting compost, which was rich in organic matter and free of phytotoxicity, had a high potassium and organic nitrogen content but was low in phosphorus and micronutrients. The marketable yields of pepper obtained with all three organic amendments were similar, thus confirming the composting performance of the raw AL. When CM and SSC were used for soil amendment, the soil organic matter content was significantly reduced after cultivation, while it remained almost unchanged in the ALC-amended plots.     

Application of sewage sludge compost on highway embankments

More and more sewage sludge is being produced in China. Safe and economical methods for sewage sludge disposal should be found considering the increase in sewage treatment. In order to verify the feasibility of sludge disposal on newly built highway embankments, five treatments (0, 15, 30, 60 and 120 tons ha⁻¹) of sewage sludge compost (SSC) were added to a silty-clay embankment soil on the Xi-Huang highway. The results showed that amendment with SSC increased soil available N, available P, organic matter, cation exchange capacity, and water content, and decreased soil bulk density. Application of SSC enhanced ryegrass growth and reduced runoff and soil erosion. Heavy metal losses from sediments in runoff remained constant or decreased relative to the control until a rate of 60 tons ha⁻¹ was exceeded, when heavy metal losses appeared to increase.     

Humic substances in composted sewage sludge

Humic acids obtained from sewage sludge both before and after composting were characterized, and the influence of composting on the formation of more stable and polycondensed structures was studied. These humic acids showed an aliphatic character and although no great differences between humic acids from uncomposted and composted sewage sludge were observed, data from elemental analysis, E₄/E₅ ratio, filtration through Sephadex G-100 gel and infra-red spectra seemed to demonstrate that more polycondensed structures and hence a more stable organic matter, was obtained with the composting process.     

Sewage sludge composting: Influence of initial mixtures on organic matter evolution and N availability in the final composts

The influence of bulking agents on organic matter (OM) stability and nitrogen (N) availability in sewage sludge composts was investigated. The same sludge was composted on an industrial plant with different mixtures of bulking agents. The composting process included an active phase and a curing phase, both lasting 6 weeks, separated by the screening of composts. The OM evolution was characterised by carbon (C) and N mass balances in biochemical fractions. The OM stability and N potential availability of final composts were measured during soil incubations. During composting, the C and N losses reached more than 62% of the initial C and more than 45% of the initial N, respectively, due to C mineralisation or N volatilisation and screening. The bulking materials mostly influenced OM evolution during the active phase. They contributed to the mitigation of N losses during the active phase where N immobilisation through active microbial activity was favoured by bulking agents increasing the C:N ratio of the initial mixtures. However, the influence of bulking agents on OM evolution was removed by the screening; this induced the homogenisation of compost characteristics and led to the production of sludge composts with similar organic matter characteristics, C degradability and N availability.     

The controlling of landfill leachate evapotranspiration from soil-plant systems with willow: Salix amygdalina L.

The use of willows (Salix amygdalina L) to manage landfill leachate disposal is an effective and cost-effective method due to the high transpiration ability of the willow plants. A 2-year lysimetric experiment was performed to determine an optimum leachate hydraulic loading rate to achieve high evapotranspiration but exert no harmful influence on the plants. The evapotranspiration rate of a soil-plant system planted with the willow was 1.28-5.12-fold higher than the rate measured on a soil surface lacking vegetation, suggesting that soil-willow systems with high volatilization rates are a viable landfill leachate treatment method. Of the soil-willow systems, the one with willow growing on sand amended with sewage sludge soil at an hydraulic loading rate of 1 mm day(-1) performed best, with evapotranspiration ranging from 2.25 to 3.02 mm day(-1) and a biomass yield of 8.0-9.85 Mg dry matter ha(-1). The organic fraction of the soil increased as much as 2.5% of dry matter, due to the sewage sludge input, which exerted a positive effect on the biomass yield as well as on transpiration and evaporation. It was observed that the plants in the sand-and-sewage sludge soil systems displayed higher resistance to toxic effects from the applied landfill leachate relative to plants in the sand-soil systems.     

Production of well-matured compost from night-soil sludge by an extremely short period of thermophilic composting

The effect of various operational conditions on the decomposition of organic material during the composting of night-soil treatment sludge was quantitatively examined. The optimum composting conditions were found to be a temperature of ca. 60 °C and an initial pH value of 8. Rapid decomposition of organic matter ceased by the sixth day of composting under these optimum conditions, and the final value of the cumulative emission of carbon (E_C), which represents the degree of organic matter decomposition, was less than 40%, indicating that the sludge contained only a small amount of easily degradable organic material. A plant growth assay using Komatsuna (Brassica campestris L. var. rapiferafroug) in a 1/5000a standard cultivation pot was then conducted for the compost at various degrees of organic matter decomposition: the raw composting material, the final compost obtained on day 6, and the 2 intermediate compost products (i.e., E_C = 10% and 20%). It was found that the larger the E_C, the greater the yield of Komatsuna growth. It was also found that 6 days of composting is sufficient to promote Komatsuna growth at the standard loading level, which is equivalent to a 1.5 g N/pot, since the promotion effect was as high as that obtained using chemical fertilizer. It can therefore be concluded that well-matured compost could be obtained in a short period of time (i.e., as early as 6 days), when night-soil sludge is composted under optimum conditions.     

Variations of metal distribution in sewage sludge composting

In the study, the variations of heavy metal distributions (of Cu, Mn, Pb, and Zn) during the sewage sludge composting process were investigated by sequential extraction procedures. The total content of Cu and Zn in the composted mixture increased after the composting process. Mn and Zn were mainly found in mobile fractions (exchangeable fraction (F1), carbonate fraction (F2), and Fe/Mn oxide fraction (F3)). Cu and Pb were strongly associated with the stable fractions (organic matter/sulfides fraction (F4) and residual fraction (F5)). These five metal fractions were used to calculate the metal mobility (bioavailability) in the sewage sludge and composted mixture. The mobility (bioavailability) of Mn, Pb, and Zn (but not Cu) increased during the composting process. The metal mobility in the composted mixture ranked in the following order: Mn>Zn>Pb>Cu.     

Characteristics of municipal solid waste and sewage sludge co-composting

The purpose of this work is to study the characteristics of the co-composting of municipal solid waste (MSW) and sewage sludge (SS). Four main influencing factors (aeration pattern, proportion of MSW and SS, aeration rate and mature compost (MC) recycling) were systematically investigated through changes of temperature, oxygen consumption rate, organic matters, moisture content, carbon, nitrogen, carbon-to-nitrogen ratio, nitrogen loss, sulphur and hydrogen. We found that a continuous aeration pattern during composting was superior to an intermittent aeration pattern, since the latter delayed the composting process. A 3:1 (v:v) mixture of MSW and SS was most beneficial to composting. It maintained the highest temperature for the longest duration and achieved the fastest organic matter degradation and highest N content in the final composting product. A 0.5L/minkgVS aeration rate best ensured rapid initiation and maintained moderate moisture content for microorganisms. After the mature MC was recycled to the fresh materials as a bulking agent, the structure and moisture of the initial materials were improved. A higher proportion of MC resulted in quicker decrease of the temperature, oxygen consumption rate and moisture. Therefore a 3:1:1 (v:v:v) proportion of MSW: SS: MC is recommended.     

Influence of aeration rate and biodegradability fractionation on composting kinetics

The influences of aeration rate and biodegradability fractionation on biodegradation kinetics during composting were studied. The first step was the design of a suitable lab-reactor that enabled the simulation of composting. The second step comprised of composting trials of six blends of sludge (originating from a food processing effluent) with wood chips using aeration rates of 1.69, 3.62, 3.25, 8.48, 11.98 and 16.63 L/h/kg DM of mixture. Biodegradation was evaluated by respiration measurements and from the analysis of the substrate (dry matter, organic matter, total carbon and chemical oxygen demand removal). Continuous measurement of oxygen consumption was coupled with the analysis of initial substrate and composted product for chemical oxygen demand (in the soluble and non-soluble fractions), which enabled an evaluation of the organic matter biodegradability. Oxygen requirements to remove both the easily and slowly biodegradable fractions were determined. Dividing the substrate into different parts according to biodegradability allowed explanation of the influence of aeration rate on stabilization kinetics. Considering that the biodegradation kinetics were of the first-order, the kinetic constants of the easily and slowly biodegradable fractions were calculated as a function of temperature. The methodology presented here allows the comparison of organic wastes in terms of their content of easily and slowly biodegradable fractions and the respective biodegradation kinetics.     

Influence of aeration rate on nitrogen dynamics during composting

The paper aimed to study the influence of aeration rate on nitrogen dynamics during composting of wastewater sludge with wood chips. Wastewater sludge was sampled at a pig slaughterhouse 24h before each composting experiment, and mixtures were made at the same mass ratio. Six composting experiments were performed in a lab reactor (300 L) under forced aeration. Aeration flow was constant throughout the experiment and aeration rates applied ranged between 1.69 and 16.63 L/h/kg DM of mixture. Material temperature and oxygen consumption were monitored continuously. Nitrogen losses in leachates as organic and total ammoniacal nitrogen, nitrite and nitrate, and losses in exhaust gases as ammonia were measured daily. Concentrations of total carbon and nitrogen i.e., organic nitrogen, total ammoniacal nitrogen, and nitrite and nitrate were measured in the initial substrates and in the composted materials. The results showed that organic nitrogen, which was released as NH4+/NH3 by ammonification, was closely correlated to the ratio of carbon removed from the material to TC/N(org) of the initial substrates. The increase of aeration was responsible for the increase in ammonia emissions and for the decrease in nitrogen losses through leaching. At high aeration rates, losses of nitrogen in leachates and as ammonia in exhaust gases accounted for 90-99% of the nitrogen removed from the material. At low aeration rates, those accounted for 47-85% of the nitrogen removed from the material. The highest concentrations of total ammoniacal nitrogen in composts occurred at the lowest aeration rate. Due to the correlation of ammonification with biodegradation and to the measurements of losses in leachates and in exhaust gases, the pool NH4+/NH3 in the composting material was calculated as a function of time. The nitrification rate was found to be proportional to the mean content of NH4+/NH3 in the material, i.e., initial NH4+/NH3 plus NH4+/NH3 released by ammonification minus losses in leachates and in exhaust gases. The aeration rate was shown to be a main parameter affecting nitrogen dynamics during composting since it controlled the ammonification, the ammonia emission and the nitrification processes.     

CHARACTERIZATION OF URBAN WASTES ACCORDING TO FERTILITY AND PHYTOTOXICITY PARAMETERS

Several urban wastes of different nature and level of organic matter stability (municipal solid wastes, sewage sludges and composts) have been characterized analysing fertility and phytotoxicity parameters. Sewage sludges showed the highest N and P values of all the wastes. The total K content of the wastes was low but almost all was available to plants. Mature composts had the lowest organic carbon and humic substances values as a consequence of organic matter mineralization during the composting process. The soluble C at pH 2/precipitated C ratio decreased as the stability of the organic matter increased. In spite of the heterogeneity of the wastes analysed, the organic matter/total organic C ratio was largely constant with a mean value of 2.05. In no case did the heavy metal levels exceed the maximum allowed by the EU disposition for sewage sludges use in agriculture. The highest levels of phytotoxic substances occurred in the fresh wastes. The germination rates and root length were highest with mature composts. Germination index and root length were negatively correlated with water soluble carbon (WSC) and WSC/N ratio. The principal component analysis showed that extractable C, soluble C at pH 2 and water soluble C were the C fractions which most contributed to the total variability.     

Bioconversion of industrial wastes: paint sludge from automotive manufacturing

The compostability of water-based paint sludge originating from the automotive industry was investigated. Six reactors were operated. Wastewater treatment sludge from the same industry was used as additional substrate, and corncob was used as a bulking agent. The level of paint sludge within the compost mixtures varied between 55 and 85%. All reactors yielded a temperature increase up to thermophilic phase levels (>?40 °C) for a minimum of 5 days, and organic matter and C/N losses were observed. BTEX concentrations decreased during composting. Nickel and tin levels in the final product exceeded the legal compost limits. The calorific value of the compost mixtures increased from 9532 to 18774 kJ/kg at the end of the composting process. It was seen that the process applied in this study can be utilized as a biodrying step before the usage of paint sludge at cement kilns as additional fuel.     

Effect of composting process on phytotoxicity and speciation of copper, zinc and lead in sewage sludge and swine manure

The concentration and bioavailability of heavy metals in composted organic wastes have negative environmental impacts following land application. Aerobic composting procedures were conducted to investigate the influences of selected parameters on heavy metal speciation and phytotoxicity. Results showed that both of sewage sludge (SSC) and swine manure (SMC) composting systems decreased the pH, the content of organic matter (OM) and dissolved organic carbon (DOC), and total amounts of Cu, Zn and Pb. Sequential extraction showed that readily extractible fractions of exchangeable and carbonate in Cu and Zn increased during SSC composting but decreased during SMC composting, thus their bioavailability factors (BF) enhanced in SSC but declined in SMC. The fraction of reducible iron and manganese (FeMnOX) of Cu and Zn in SSC and FeMnOX-Cu in SMC decreased, but FeMnOX-Zn in SMC gradually increased in the process of compost. In contrast, the changes of Pb distributions were similar in two organic wastes. Pb was preferentially bound to the residual fraction and its BF decreased. The evolution of heavy metal distributions and BF depended on not only total metal concentrations but also the other properties, such as pH, decomposition of OM and decline of DOC. The germination rate (RSG), root growth (RRG) and germination index (GI) of pakchoi (Brassica Chinensis L.) increased during the composting process. Linear regression analysis demonstrated that GI, which could represent phytotoxic behavior to the plants, could be poorly predicted by BF or total amount of metals, i.e., BF-Zn, T-Cu. However, the inclusion of other physicochemical parameters (pH, OM and DOC) could enhance the linear regression significances (R).     

Using a second-order polynomial model to determine the optimum dregs/bark ratio for industrial-biosolid composting: the initial conditioning stage.

Increasing pulp industry production has generated additional solid waste (i.e. biological sludge, dregs, etc.) and therefore an increasing disposal problem. On the other hand, composting is emerging as an interesting alternative for the disposal of residues. The objective of this study was to evaluate the physical and chemical properties of sludge, dregs and bark and the effect on their initial conditioning stage prior to composting, using pine chips as bulking agent. After their characterization, these solid wastes were combined in different mixture proportions defined by a 32 experimental design based on the response surface methodology (RSM), in which 18 observations were required for the independent variables (dregs and bark) and the C: N ratio, moisture content and pH were the dependent variables. The characterization indicated that the dregs have alkaline properties with the presence of some essential plant nutrients, such as phosphorous (0.37%), potassium (0.76%), magnesium (1.4%) and calcium (27%). The combination of the macronutrients (phosphorous: 0.39%, potassium: 0.24%, calcium: 1.7%, magnesium: 0.44%) and micronutrients such as ferrous material (0.47%) and zinc (0.12%) found in the sludge suggest a promising alternative despite the potential problem due to the high pH of the dregs. The RSM design indicated a feasible region that satisfied the optimal dregs: bark ratio of 0.25 without exceeding the addition of 12.5% dregs, due to the alkaline properties of these inorganic wastes and the quadratic influence over the C:N ratio. The experimental results indicated that the composting process of dregs, bark and sludge is technically suitable, although the use of a rapidly available C source needs to be evaluated.     

A full-scale study of treatment of pig slurry by composting: kinetic changes in chemical and microbial properties

Since the indiscriminate disposal of pig slurry can cause not only air pollution and bad odours but also nutrient pollution of ground waters and superficial waters, composting is sometimes used as one environmentally acceptable method for recycling pig manure. The aim of this study was to evaluate the effect of composting pig slurry on its sanitation (evaluated by ecotoxicity assays and pathogen content determination), as well as to determine the effect of a carbon-rich bulking agent (wood shavings, WS) and the starting C/N ratio on the changes undergone by different chemical (volatile organic matter, C and N fractions) and microbiological (microbial biomass C, ATP, dehydrogenase activity, urease, protease, phosphatase, and beta-glucosidase activities) parameters during composting. Pig slurry mixed with bulking agent (P+WS) and the solid faction separated from it, both with (PSF+WS) and without bulking agent (PSF), were composted for 13 weeks. Samples for analysis were taken from composting piles at the start of the process and at 3, 6, 9, and 13 weeks after the beginning of composting. The total organic carbon, water soluble C and ammonium content decreased with composting, while Kjeldahl N and nitrate content increased. The nitrification process in the PSF+WS pile was more intense than in the PSF or P+WS composting piles. The pathogen content decreased with composting, as did phytotoxic compounds, while the germination index increased with compost age. Piles with bulking agent showed higher values of basal respiration, microbial biomass carbon, ATP and hydrolase activities during the composting process than piles without bulking agent.     

Soil bioassays as tools for sludge compost quality assessment

Composting is a waste management technology that is becoming more widespread as a response to the increasing production of sewage sludge and the pressure for its reuse in soil. In this study, different bioassays (plant germination, earthworm survival, biomass and reproduction, and collembolan survival and reproduction) were assessed for their usefulness in the compost quality assessment.Compost samples, from two different composting plants, were taken along the composting process, which were characterized and submitted to bioassays (plant germination and collembolan and earthworm performance). Results from our study indicate that the noxious effects of some of the compost samples observed in bioassays are related to the low organic matter stability of composts and the enhanced release of decomposition endproducts, with the exception of earthworms, which are favored. Plant germination and collembolan reproduction inhibition was generally associated with uncomposted sludge, while earthworm total biomass and reproduction were enhanced by these materials. On the other hand, earthworm and collembolan survival were unaffected by the degree of composting of the wastes. However, this pattern was clear in one of the composting procedures assessed, but less in the other, where the release of decomposition endproducts was lower due to its higher stability, indicating the sensitivity and usefulness of bioassays for the quality assessment of composts.     

The toxicity of composts from sewage sludges evaluated by the direct contact tests phytotoxkit and ostracodtoxkit

Limitations relating to permissible standards of undesirable substances in sewage sludges make it necessary to optimize sludge properties. One of the methods to achieve the above goal is the use of a composting process. The aim of this study was to determine the toxicity of composts obtained from sewage sludges composted for 76 days. Dewatered sewage sludges were collected from the four wastewater treatment plants located in the south-eastern part of Poland (Kraśnik, Lublin, Biłgoraj and Zamość). The sludges were mixed with standard OECD soil at doses of 6% and 24%. Phytotoxkit (with Lepidium sativum) and ostracodtoxkit (with Heterocypris incongruens) tests were used to evaluate toxicity. The results obtained showed different toxicity of sewage sludge depending on the sludge dose and bioassay used. H. incongruens mortality ranged from 0% to 90% and depended on the sewage sludge. The greatest inhibition of test organism growth was noted at a level of 55%. In the case of the Phytotoxkit test, a clearly negative influence of the sewage sludges on seed germination was observed at a dose of 24%. Root growth inhibition was noted in the case of most sewage sludges and was at a level of 20–100%. The influence of the composting on the toxicity of biosolids also showed various trends depending on the sludge type. Sludge composting often resulted in a toxicity increase in relation to H. incongruens. In the case of plants (Phytotoxkit test) and most sewage sludges, however, the composting process influenced both the seed germination and root growth in a positive way.     

Evolution of organic matter during composting of different organic wastes assessed by CPMAS 13C NMR spectroscopy

In this paper, the evolution of organic matter (OM) during composting of different mixtures of various organic wastes was assessed by means of chemical analyses and CPMAS ¹³C NMR spectroscopy measured during composting. The trends of temperatures and C/N ratios supported the correct evolution of the processes. The CPMAS ¹³C NMR spectra of all composting substrates indicated a reduction in carbohydrates and an increase in aromatic, phenolic, carboxylic and carbonylic C which suggested a preference by microorganisms for easily degradable C molecules. The presence of hardly degradable pine needles in one of the substrates accounted for the lowest increase in alkyl C and the lowest reduction in carbohydrates and carboxyl C as opposite to another substrate characterized by the presence of a highly degradable material such as spent yeast from beer production, which showed the highest increase of the alkyl C/O-alkyl C ratio. The highest increase of COOH deriving by the oxidative degradation of cellulose was shown by a substrate composed by about 50% of plant residues. The smallest increases in alkyl C/O-alkyl C ratio and in polysaccharides were associated to the degradation of proteins and lipids which are major components of sewage sludge. Results obtained were related to the different composition of fresh organic substrates and provided evidence of different OM evolution patterns as a function of the initial substrate composition.     

Composting anaerobic and aerobic sewage sludges using two proportions of sawdust

Sawdust has been proven to be a good bulking agent for sludge composting; however, studies on the most suitable ratio of sludge:sawdust for sludge composting and on the influence of the sludge nature (aerobic or anaerobic) on the composting reaction rate are scarce. In this study two different sewage sludges (aerobic, AS, and anaerobic, ANS) were composted with wood sawdust (WS) as bulking agent at two different ratios (1:1 and 1:3 sludge:sawdust, v:v). Aerobic sludge piles showed significantly higher microbial activity than those of anaerobic sludge, organic matter mineralization rates being higher in the AS mixtures. The lowest thermophilic temperatures during composting were registered when the anaerobic sludge was mixed with sawdust at 1:1 ratio, suggesting the presence of substances toxic to microorganisms. This mixture also showed the lowest decreases of ammonium during composting. All this matched with the inhibitory effect on the germination of Lepidium sativum seeds of this mixture at the first stages of composting, and with its low values of microbial basal respiration. However, the ANS+WS 1:3 compost developed in a suitable way; the higher proportion of bulking agent in this mixture appeared to have a diluting effect on these toxic compounds. Both the proportions assayed allowed composting to develop adequately in the case of the aerobic sludge mixture, yielding suitable composts for agricultural use. However, the ratio 1:1 seems more suitable because it is more economical than the 1:3 ratio and has a lower dilution effect on the nutritional components of the composts. In the case of the anaerobic sludge with its high electrical conductivity and ammonium content, and likely presence of other toxic and phytotoxic substances, the 1:3 ratio is to be recommended because of the dilution effect.     

Composting in small laboratory pilots: performance and reproducibility

Small-scale reactors (<10 l) have been employed in composting research, but few attempts have assessed the performance of composting considering the transformations of organic matter. Moreover, composting at small scales is often performed by imposing a fixed temperature, thus creating artificial conditions, and the reproducibility of composting has rarely been reported. The objectives of this study are to design an innovative small-scale composting device safeguarding self-heating to drive the composting process and to assess the performance and reproducibility of composting in small-scale pilots. The experimental setup included six 4-l reactors used for composting a mixture of sewage sludge and green wastes. The performance of the process was assessed by monitoring the temperature, O₂ consumption and CO₂ emissions, and characterising the biochemical evolution of organic matter. A good reproducibility was found for the six replicates with coefficients of variation for all parameters generally lower than 19%. An intense self-heating ensured the existence of a spontaneous thermophilic phase in all reactors. The average loss of total organic matter (TOM) was 46% of the initial content. Compared to the initial mixture, the hot water soluble fraction decreased by 62%, the hemicellulose-like fraction by 68%, the cellulose-like fraction by 50% and the lignin-like fractions by 12% in the final compost. The TOM losses, compost stabilisation and evolution of the biochemical fractions were similar to observed in large reactors or on-site experiments, excluding the lignin degradation, which was less important than in full-scale systems. The reproducibility of the process and the quality of the final compost make it possible to propose the use of this experimental device for research requiring a mass reduction of the initial composted waste mixtures.