Anaerobic co-digestion of swine and poultry manure with municipal sewage sludge

The anaerobic digestion of municipal sewage sludge (SS) with swine manure (SM) and poultry manure (PM) was undertaken. It was found that a mixture of sewage sludge with a 30% addition of swine manure gave around 400 dm³/kgVS of biogas, whereas the maximal biogas yield from ternary mixture (SS:SM:PM = 70:20:10 by weight) was only 336 dm³/kgVS. An inhibition of methanogenesis by free ammonia was observed in poultry manure experiments. The anaerobic digestion was inefficient in pathogen inactivation as the reduction in the number of E. coli an Enterobacteriaceae was only by one logarithmic unit. A substantial portion of pathogens was also released into the supernatant.     

Potential of anaerobic digestion for material recovery and energy production in waste biomass from a poultry slaughterhouse

This study was carried out to assess the material and energy recovery by organic solid wastes generated from a poultry slaughterhouse. In a poultry slaughterhouse involving the slaughtering of 100,000 heads per day, poultry manure & feather from the mooring stage, blood from the bleeding stage, intestine residue from the evisceration stage, and sludge cake from the wastewater treatment plant were discharged at a unit of 0.24, 4.6, 22.8, and 2.2 Mg day^?1, consecutively. The amount of nitrogen obtained from the poultry slaughterhouse was 22.36 kg 1000 head^?1, phosphate and potash were 0.194 kg 1000 head^?1 and 0.459 kg 1000 head^?1, respectively. As regards nitrogen recovery, the bleeding and evisceration stages accounted for 28.0% and 65.8% of the total amount of recovered nitrogen. Energy recovered from the poultry slaughterhouse was 35.4 N m³ 1000 head^?1 as CH₄. Moreover, evisceration and wastewater treatment stage occupied 88.1% and 7.2% of the total recovered CH₄ amount, respectively.     

Reducing the environmental impact of methane emissions from dairy farms by anaerobic digestion of cattle waste

Four dairy cattle farms considered representative of Northern Spain milk production were studied. Cattle waste was characterised and energy consumption in the farms was inventoried. Methane emissions due to slurry/manure management and fuel consumption on the farms were calculated. The possibility of applying anaerobic digestion to the slurry to minimise emissions and of using the biogas produced to replace fossil fuels on the farm was considered. Methane emissions due to slurry management (storage and use as fertiliser) ranged from 34 to 66 kg CH₄ cow⁻¹ year⁻¹ for dairy cows and from 13 to 25 kg CH₄ cow⁻¹ year⁻¹ for suckler calves. Cattle on these farms are housed for most of the year, and the contribution from emissions from manure dropped in pastures is insignificant due to the very low methane conversion factors. If anaerobic digestion were implemented on the farms, the potential GHG emissions savings per livestock unit would range from 978 to 1776 kg CO₂ eq year⁻¹, with the main savings due to avoided methane emissions during slurry management. The methane produced would be sufficient to supply digester heating needs (35-55% of the total methane produced) and on-farm fuel energy requirements.     

Production of well-matured compost from night-soil sludge by an extremely short period of thermophilic composting

The effect of various operational conditions on the decomposition of organic material during the composting of night-soil treatment sludge was quantitatively examined. The optimum composting conditions were found to be a temperature of ca. 60 °C and an initial pH value of 8. Rapid decomposition of organic matter ceased by the sixth day of composting under these optimum conditions, and the final value of the cumulative emission of carbon (E_C), which represents the degree of organic matter decomposition, was less than 40%, indicating that the sludge contained only a small amount of easily degradable organic material. A plant growth assay using Komatsuna (Brassica campestris L. var. rapiferafroug) in a 1/5000a standard cultivation pot was then conducted for the compost at various degrees of organic matter decomposition: the raw composting material, the final compost obtained on day 6, and the 2 intermediate compost products (i.e., E_C = 10% and 20%). It was found that the larger the E_C, the greater the yield of Komatsuna growth. It was also found that 6 days of composting is sufficient to promote Komatsuna growth at the standard loading level, which is equivalent to a 1.5 g N/pot, since the promotion effect was as high as that obtained using chemical fertilizer. It can therefore be concluded that well-matured compost could be obtained in a short period of time (i.e., as early as 6 days), when night-soil sludge is composted under optimum conditions.     

Comparison of different liquid anaerobic digestion effluents as inocula and nitrogen sources for solid-state batch anaerobic digestion of corn stover

Effluents from three liquid anaerobic digesters, fed with municipal sewage sludge, food waste, or dairy waste, were evaluated as inocula and nitrogen sources for solid-state batch anaerobic digestion of corn stover in mesophilic reactors. Three feedstock-to-effluent (F/E) ratios (i.e., 2, 4, and 6) were tested for each effluent. At an F/E ratio of 2, the reactor inoculated by dairy waste effluent achieved the highest methane yield of 238.5 L/kgVS_feed, while at an F/E ratio of 4, the reactor inoculated by food waste effluent achieved the highest methane yield of 199.6 L/kgVS_feed. The microbial population and chemical composition of the three effluents were substantially different. Food waste effluent had the largest population of acetoclastic methanogens, while dairy waste effluent had the largest populations of cellulolytic and xylanolytic bacteria. Dairy waste also had the highest C/N ratio of 8.5 and the highest alkalinity of 19.3 g CaCO₃/kg. The performance of solid-state batch anaerobic digestion reactors was closely related to the microbial status in the liquid anaerobic digestion effluents.     

Techno-economic evaluation of ultrasound and thermal pretreatments for enhanced anaerobic digestion of municipal waste activated sludge

To enhance the anaerobic digestion of municipal waste-activated sludge (WAS), ultrasound, thermal, and ultrasound + thermal (combined) pretreatments were conducted using three ultrasound specific energy inputs (1000, 5000, and 10,000 kJ/kg TSS) and three thermal pretreatment temperatures (50, 70 and 90 °C). Prior to anaerobic digestion, combined pretreatments significantly improved volatile suspended solid (VSS) reduction by 29-38%. The largest increase in methane production (30%) was observed after 30 min of 90 °C pretreatment followed by 10,000 kJ/kg TSS ultrasound pretreatment. Combined pretreatments improved the dimethyl sulfide (DMS) removal efficiency by 42-72% but did not show any further improvement in hydrogen sulfide (H₂S) removal when compared with ultrasound and thermal pretreatments alone. Economic analysis showed that combined pretreatments with 1000 kJ/kg TSS specific energy and differing thermal pretreatments (50-90 °C) can reduce operating costs by $44-66/ton dry solid when compared to conventional anaerobic digestion without pretreatments.     

From feathers to syngas - technologies and devices

The poultry waste produced by industrial slaughterhouses typically contains not only feathers, but also a mixture of animal entrails, nails, blood, beaks and whole carcasses. Economical utilisation of this mixture, varying strongly in composition and moisture content, is, in general, difficult. We demonstrate that this awkward material can be successfully used for gasification in a simple, fixed-bed gasifier. The method of gasification, which we developed, enables control of the gasification process and ensures its stability in the operational regime of a working poultry processing plant. The installation, which has been working in Poland for 2 years, utilises 2 tons of feathers per hour and produces syngas of stable composition and fairly high quality. The syngas is burnt in the combustion chamber adjacent to the gasifier. Heat is recuperated in a boiler producing 3.5 tons per hour of technological steam continuously used for the operation of the slaughterhouse. The whole process complies with the stringent emission standards. In the paper we present the end-use device for feather utilisation and describe the underlying gasification and syngas combustion processes. Key elements of the whole installation are briefly discussed. The environmental impacts of the installation are summarized.     

Dry-thermophilic anaerobic digestion of organic fraction of municipal solid waste: methane production modeling

The influence of particle size and organic matter content of organic fraction of municipal solid waste (OFMSW) in the overall kinetics of dry (30% total solids) thermophilic (55 °C) anaerobic digestion have been studied in a semi-continuous stirred tank reactor (SSTR). Two types of wastes were used: synthetic OFMSW (average particle size of 1 mm; 0.71 g Volatile Solids/g waste), and OFMSW coming from a composting full scale plant (average particle size of 30 mm; 0.16 g Volatile Solids/g waste).A modification of a widely-validated product-generation kinetic model has been proposed. Results obtained from the modified-model parameterization at steady-state (that include new kinetic parameters as K, Y_pMAX and θ_MIN) indicate that the features of the feedstock strongly influence the kinetics of the process. The overall specific growth rate of microorganisms (μ_max) with synthetic OFMSW is 43% higher compared to OFMSW coming from a composting full scale plant: 0.238 d⁻¹ (K = 1.391 d⁻¹; Y_pMAX = 1.167 L CH₄/gDOC_c; θ_MIN = 7.924 days) vs. 0.135 d⁻¹ (K = 1.282 d⁻¹; Y_pMAX = 1.150 L CH₄/gDOC_c; θ_MIN = 9.997 days) respectively.Finally, it could be emphasized that the validation of proposed modified-model has been performed successfully by means of the simulation of non-steady state data for the different SRTs tested with each waste.     

Short term effects of copper, sulfadiazine and difloxacin on the anaerobic digestion of pig manure at low organic loading rates

Antibiotics of inorganic and organic origin in pig manure can inhibit the anaerobic process in biogas plants. The influence of three frequently used antibiotics, copper dosed as CuSO₄, sulfadiazine (SDZ), and difloxacin (DIF), on the anaerobic digestion process of pig manure was studied in semi-continuous experiments. Biogas production recovered after every Cu dosage up to a sum of 12.94 g Cu kg⁻¹ organic dry matter (ODM), probably due to Cu precipitation following the formation of sulphide from sulphate. Complete inhibition was found at the very high Cu concentration of 19.40 g Cu kg⁻¹ ODM. Inhibitory effect of SDZ and DIF was observed at concentrations as high as 2.70 g kg⁻¹ ODM and 0.54 g kg⁻¹ ODM, respectively. It seems very unlikely that the antibiotics tested would inhibit the anaerobic process in a full-scale biogas plant.     

The effect of bed properties on methane removal in an aerated biofilter--model studies

The capacity of laboratory-scale aerated biofilters to oxidize methane was investigated. Four types of organic and mineral-organic materials were flushed with a mixture of CH₄, CO₂ and air (1:1:8 by volume) during a six-month period. The filter bed materials were as follows: (1) municipal waste compost, (2) an organic horticultural substrate, (3) a composite of expanded perlite and compost amended with zeolite, and (4) the same mixture of perlite and compost amended with bentonite. Methanotrophic capacity during the six months of the experiment reached maximum values of between 889 and 1036 g m⁻² d⁻¹. Batch incubation tests were carried out in order to determine the influence of methane and oxygen concentrations, as well as the addition of sewage sludge, on methanotrophic activity. Michaelis constants K_M for CH₄ and O₂ were 4.6-14.9%, and 0.7-12.3%, respectively. Maximum methanotrophic activities V_max were between 1.3 and 11.6 cm³ g⁻¹ d⁻¹. The activity significantly increased when sewage sludge was added. The main conclusion is that the type of filter bed material (differing significantly in organic matter content, water-holding capacity, or gas diffusion coefficient) was not an important factor in determining methanotrophic capacity when oxygen was supplied to the biofilter.     

Anaerobic digestion and co-digestion of slaughterhouse waste (SHW): Influence of heat and pressure pre-treatment in biogas yield

Mesophilic anaerobic digestion (34 ± 1 °C) of pre-treated (for 20 min at 133 °C, >3 bar) slaughterhouse waste and its co-digestion with the organic fraction of municipal solid waste (OFMSW) have been assessed. Semi-continuously-fed digesters worked with a hydraulic retention time (HRT) of 36 d and organic loading rates (OLR) of 1.2 and 2.6 kg VS_feed/m³ d for digestion and co-digestion, respectively, with a previous acclimatization period in all cases. It was not possible to carry out an efficient treatment of hygienized waste, even less so when OFMSW was added as co-substrate. These digesters presented volatile fatty acids (VFA), long chain fatty acids (LCFA) and fats accumulation, leading to instability and inhibition of the degradation process. The aim of applying a heat and pressure pre-treatment to promote splitting of complex lipids and nitrogen-rich waste into simpler and more biodegradable constituents and to enhance biogas production was not successful. These results indicate that the temperature and the high pressure of the pre-treatment applied favoured the formation of compounds that are refractory to anaerobic digestion.The pre-treated slaughterhouse wastes and the final products of these systems were analyzed by FTIR and TGA. These tools verified the existence of complex nitrogen-containing polymers in the final effluents, confirming the formation of refractory compounds during pre-treatment.     

Optimizing vermistabilization of waste activated sludge using vermicompost as bulking material

An integrated composting-vermicomposting system has been developed for stabilization of waste activated sludge (WAS) using matured vermicompost as bulking material and Eisenia fetida as earthworm species. Composting was considered as the main processing unit and vermicomposting as polishing unit. The integrated system was optimized by successive recycling and mixing of bulking material with WAS during composting and examining the effects of environmental condition (i.e. temperature: 10-30 °C and relative humidity: 50 and 90%) and stocking density (0-5 kg/m²) on vermicomposting. The composting stage resulted in sufficient enrichment of bulking material with organic matter after 20 cycles of recycling and mixing with WAS and produced materials acceptable for vermicomposting. Vermicomposting of composted material caused significant reduction in pH, volatile solids (VS), specific oxygen uptake rate (SOUR), total carbon (TC), total organic carbon (TOC), C/N ratio and pathogens and a substantial increase in electrical conductivity (EC), total nitrogen (TN) and total phosphorous (TP). The environmental conditions (i.e. temperature: 10-30 °C and relative humidity: 50 and 90%) and stocking density (0-5 kg/m²) have profound effects on vermicomposting. Temperature of 20 °C with high humidity is the best suited environmental condition for vermicomposting employing E. fetida. The favorable stocking density range for vermiculture is 0.5-2.0 kg/m² (optimum: 0.5 kg/m²) and for vermicomposting is 2.0-4.0 kg/m² (optimum: 3.0 kg/m²), respectively. The integrated composting-vermicomposting system potentially stabilizes and converts the hazardous WAS into quality organic manure for agronomic applications without any adverse effects.     

Growth responses and metal accumulation capabilities of woody plants during the phytoremediation of tannery sludge

Five woody plants species (i.e. Terminalia arjuna, Prosopis juliflora, Populus alba, Eucalyptus tereticornis and Dendrocalamus strictus) were selected for phytoremediation and grow on tannery sludge dumps of Common Effluent Treatment Plant (CETP), Unnao (Uttar Pradesh), India. Concentration of toxic metals were observed high in the raw tannery sludge i.e. Fe-1667 > Cr-628 > Zn-592 > Pb-427 > Cu-354 > Mn-210 > Cd-125 > Ni-76 mg kg⁻¹ dw, respectively. Besides, physico-chemical properties of the raw sludge represented the toxic nature to human health and may pose numerous risks to local environment. The growth performances of woody plants were assessed in terms of various growth parameters such as height, diameter at breast height (DBH) and canopy area of plants. All the plant species have the capabilities to accumulate substantial amount of toxic metals in their tissues during the remediation. The ratio of accumulated metals in the plants were found in the order Fe > Cr > Mn > Pb > Zn > Cu > Cd > Ni and significant changes in physico-chemical parameters of tannery sludge were observed after treatment. All the woody plants indicated high bioconcentration factor for different metals in the order Fe > Cr > Mn > Ni > Cd > Pb > Zn > Cu. After one year of phytoremediation, the level of toxic metals were removed from tannery sludge up to Cr (70.22)%, Ni (59.21)%, Cd (58.4)%, Fe (49.75)%, Mn (30.95)%, Zn (22.80)%, Cu (20.46)% and Pb (14.05)%, respectively.     

Effect of different tannery sludge compost amendment rates on growth,biomass accumulation and yield responses of Capsicum plants

Composting has been recognized as one of the most cost effective and environmentally sound alternatives for organic wastes recycling from long and composted wastes have a potential to substitute inorganic fertilizers. We investigated the potential of composted tannery sludge for ornamental purposes and to examine the effects of two different composts and concentrations on ornamental Capsicum growth. The two composts were produced with tannery sludge and the composition of each compost was: compost₁ of tannery sludge (C₁TS) – tannery sludge + sugarcane straw and cattle manure mixed in the ratio 1:3:1 (v:v:v); compost₂ of tannery sludge (C₂TS) – tannery sludge + “carnauba” straw and cattle manure in the ratio 1:3:1 (v:v:v). Each compost was amended with soil at rates (% v:v) of 0%, 25%, 50%, 75% and 100% (designation hereafter as T₁–T₅, respectively). The number of leaves and fruits were counted, and the stem length was also measured. Chlorophyll content was recorded on three leaves of each harvested plant prior to harvest. Number of leaves and fruits, stem length, dry weight of shoot and roots did not vary significantly between the plants grown in two tannery composts. All the treatments with composted tannery sludge application (T₂–T₅) significantly increased the number of leaves and fruits, stem length and chlorophyll content compared with the control (T₁). The chlorophyll content was higher in plants growing in the C₁TS compared to C₂TS. The results of the present study further suggest that Capsicum may be a good option to be grown on composted tannery amended soil.     

Effects of various fatty acid amendments on a microbial digester community in batch culture

Since biogas production is becoming increasingly important the understanding of anaerobic digestion processes is fundamental. However, large-scale digesters often lack online sensor equipment to monitor key parameters. Furthermore the possibility to selectively change fermenting parameter settings in order to investigate methane output or microbial changes is limited. In the present study we examined the possibility to investigate the microbial community of a large scale (750,000 L) digester within a laboratory small-scale approach. We studied the short-term response of the downscaled communities on various fatty acids and its effects on gas production and compared it with data from the original digester sludge. Even high loads of formic acid led to distinct methane formation, whereas high concentrations of other acids (acetic, butyric, propionic acid) caused a marked inhibition of methanogenesis coupled with an increase in hydrogen concentration. Molecular microbial techniques (DGGE/quantitative real-time-PCR) were used to monitor the microbial community changes which were related to data from GC and HPLC analysis. DGGE band patterns showed that the same microorganisms which were already dominant in the original digester re-established again in the lab-scale experiment. Very few microorganisms dominated the whole fermenting process and species diversity was not easily influenced by moderate varying fatty acid amendments - Methanoculleus thermophilus being the most abundant species throughout the variants. MCR-copy number determined via quantitative real-time-PCR - turned out to be a reliable parameter for quantification of methanogens, even in a very complex matrix like fermenter sludge. Generally the downscaled batch approach was shown to be appropriate to investigate microbial communities from large-scale digesters.     

Semi-continuous anaerobic co-digestion of thickened waste activated sludge and fat, oil and grease

Co-digestion of thickened waste activated sludge (TWAS) and fat, oil and grease (FOG) was conducted semi-continuously under mesophilic conditions. The results showed that daily methane yield at the steady state was 598 L/kg VS_added when TWAS and FOG (64% of total VS) were co-digested, which was 137% higher than that obtained from digestion of TWAS alone. The biogas composition was stabilized at a CH₄ and CO₂ content of 66.8% and 29.5%, respectively. Micronutrients added to co-digestion did not improve the biogas production and digestion stabilization. With a higher addition of FOG (74% of total VS), the digester initially failed but was slowly self-recovered; however, the methane yield was only about 50% of a healthy reactor with the same organic loading rate.     

Enhanced anaerobic treatment of CSTR-digested effluent from chicken manure: The effect of ammonia inhibition

The effect of ammonia inhibition was evaluated during the enhanced anaerobic treatment of digested effluent from a 700 m³ chicken-manure continuous stirred tank reactor (CSTR). A 12.3 L internal circulation (IC) reactor inoculated with an anaerobic granular sludge and operated at 35 ± 1 °C was employed for the investigation. With a corresponding organic loading rate of 1.5-3.5 kg-COD/m³ d over a hydraulic retention time of 1.5 d, a maximum volumetric biogas production rate of 1.2 m³/m³ d and TCOD (total COD) removal efficiency ranging from 70% to 80% was achieved. However, the continual increase in the influent TAN content led to ammonia inhibition in the methanogenesis system. The SCOD/TAN (soluble COD/total ammonia nitrogen) ratio was presented to be the key controlling factor for the anaerobic treatment of semi-digested chicken manure, and further validation through shock loading and ammonia inhibition experiments was conducted. The threshold value of the SCOD/TAN ratio was determined to be 2.4 (corresponding to a TAN of 1250 mg/L) at an influent pH of 8.5-9.     

Co-digestion of sewage sludge with glycerol to boost biogas production

The feasibility of adding crude glycerol from the biodiesel industry to the anaerobic digesters treating sewage sludge in wastewater treatment plants was studied in both batch and continuous experiments at 35 °C. Glycerol addition can boost biogas yields, if it does not exceed a limiting 1% (v/v) concentration in the feed. Any further increase of glycerol causes a high imbalance in the anaerobic digestion process. The reactor treating the sewage sludge produced 1106 ± 36 ml CH₄/d before the addition of glycerol and 2353 ± 94 ml CH₄/d after the addition of glycerol (1% v/v in the feed). The extra glycerol-COD added to the feed did not have a negative effect on reactor performance, but seemed to increase the active biomass (volatile solids) concentration in the system. Batch kinetic experiments showed that the maximum specific utilization rate (μ_max) and the saturation constant (K_S) of glycerol were 0.149 ± 0.015 h^?1 and 0.276 ± 0.095 g/l, respectively. Comparing the estimated values with the kinetics constants for propionate reported in the literature, it can be concluded that glycerol uptake is not the rate-limiting step during the process.