A Study on Benzoylation and Graft Copolymerization of Lignocellulosic Cannabis indica Fiber

Present work deals with the surface modification of Cannabis indica fiber through benzoylation and graft copolymerization of acrylonitrile (AN) onto C. indica fibers under the influence of microwave radiations. The Benzoylation of C. indica fiber was carried out by treating raw fiber with varying concentrations of benzoyl chloride solution. Different reaction parameters for graft copolymerization, such as reaction time, initiator concentration, nitric acid concentration, pH and monomer concentration were optimized to get the maximum percentage of grafting (25.54%). A suitable mechanism to explain benzoylation and graft copolymerization has been also proposed. Raw C. indica fiber, graft copolymerized and benzoylated fibers were subjected to evaluation of some of their properties like swelling behavior, moisture absorbance and resistance towards chemicals. Cannabis indica fibers treated with 5% benzoyl chloride solution and AN graft copolymerized fibers have been found to show more resistant towards moisture, water and chemicals when compared with that of untreated fibers. Morphological, structural changes, thermal stability and crystallanity of raw, graft copolymerized and benzoylated fibers have also been studied by SEM, FTIR, TGA and XRD techniques. It has been observed that the crystallinity of fiber decreases but thermal stability increases on surface modification.     

Biodegradation of Coir and Sisal Applied in the Automotive Industry

This paper discusses the results of biodegradability tests of natural fibers used by the automotive industry, namely: coir, coir with latex, and sisal. The biodegradation of coir, coir with latex, and of sisal fibers was determined by monitoring the production of carbon dioxide (CO₂) (IBAMA—E.1.1.2, 1988) and fungal growth (DIN 53739, 1984). The contents of total extractives, lignin, holocellulose, ashes, carbon, nitrogen and hydrogen of the fibers under study were determined in order to ascertain their actual content and to understand the results of the biodegradation tests. The production of CO₂ indicated low biodegradation, i.e., about 10% in mass, for all the materials after 45 days of testing; in other words, no material inhibited glucose degradation. However, the percentage of sisal fiber degradation was fourfold higher than that of coir with latex in the same period of aging. The fungal growth test showed a higher growth rate on sisal fibers, followed by coir without latex. In the case of coir with latex, we believe the fungal growth was not intense, because natural latex produces a bactericide or fungicide for its preservation during bleeding [1]. An evaluation of the materials after 90 days of aging tests revealed breaking of the fibers, particularly sisal and coir without latex, indicating fungal attack and biodegradation processes.     

Soda-Treated Sisal/Polypropylene Composites

Treated sisal fibers were used as reinforcement of polypropylene (PP) composites, with maleic anhydride-grafted PP (MAPP) as coupling agent. The composites were made by melting processing of PP with the fiber in a heated roller followed by multiple extrusions in a single-screw extruder. Injection molded specimens were produced for the characterization of the material. In order to improve the adhesion between fiber and matrix and to eliminate odorous substances, sisal fibers were treated with boiling water and with NaOH solutions at 3 and 10 wt.%. The mechanical properties of the composites were assessed by tensile, bend and impact tests. Additionally, the morphology of the composites and the adhesion at he fiber–matrix interface were analyzed by SEM. The fiber treatment led to very light and odorless materials, with yields of 95, 74 and 62 wt.% for treatments with hot water, 3 and 10 wt.% soda solution respectively. Fiber treatment caused an appreciable change in fiber characteristics, yet the mechanical properties under tensile and flexural tests were not influenced by that treatment. Only the impact strength increased in the composites with alkali-treated sisal fibers.     

Effect of Coconut, Sisal and Jute Fibers on the Properties of Starch/Gluten/Glycerol Matrix

Coconut, sisal and jute fibers were added as reinforcement materials in a biodegradable polymer matrix comprised of starch/gluten/glycerol. The content of fibers used in the composites varied from 5% to 30% by weight of the total polymers (starch and gluten). Materials were processed in a Haake torque rheometer (120 °C, 50 rpm) for 6 min. The mixtures obtained were molded by heat compression and further characterized. Addition of lignocellulosic fibers in the matrix decreased the water absorption at equilibrium. The diffusion coefficient decreased sharply around 5% fiber concentration, and further fiber additions caused only small variations. The thermogravimetric (TG) analysis revealed improved thermal stability of matrix upon addition of fibers. The Young’s modulus and ultimate tensile strength increased with fiber content in the matrix. The storage modulus increased with increasing fiber content, whereas tanδ curves decreased, confirming the reinforcing effect of the fibers. Morphology of the composites analyzed under the scanning electron microscope (SEM) exhibited good interfacial adhesion between the matrix and the added fibers. Matrix degraded rapidly in compost, and addition of increased amounts of coconut fiber in the matrix caused a slowdown the biodegradability of the matrix. Names are necessary to report factually on available data; however, the USDA neither guarantees nor warrants the standard of the product, and the use of the name by USDA implies no approval of the product to the exclusion of others that may be suitable.     

Chemical Treatments of Natural Fiber for Use in Natural Fiber-Reinforced Composites: A Review

Studies on the use of natural fibers as replacement to man-made fiber in fiber-reinforced composites have increased and opened up further industrial possibilities. Natural fibers have the advantages of low density, low cost, and biodegradability. However, the main disadvantages of natural fibers in composites are the poor compatibility between fiber and matrix and the relative high moisture sorption. Therefore, chemical treatments are considered in modifying the fiber surface properties. In this paper, the different chemical modifications on natural fibers for use in natural fiber-reinforced composites are reviewed. Chemical treatments including alkali, silane, acetylation, benzoylation, acrylation, maleated coupling agents, isocyanates, permanganate and others are discussed. The chemical treatment of fiber aimed at improving the adhesion between the fiber surface and the polymer matrix may not only modify the fiber surface but also increase fiber strength. Water absorption of composites is reduced and their mechanical properties are improved.     

Biopolymers Based Green Composites: Mechanical, Thermal and Physico-chemical Characterization

Natural cellulosic fibers are one of the smartest materials for use as reinforcement in polymers possessing a number of applications. Keeping in mind the immense advantages of the natural fibers, in present work synthesis of natural cellulosic fibers reinforced polymer composites through compression molding technique have been reported. Scanning Electron microscopy (SEM), Thermo gravimetric/Differential thermal/Derivative Thermogravimetry (TGA/DTA/DTG), absorption in different solvents, moisture absorbance, water uptake and chemical resistance measurements were used as characterization techniques for evaluating the different behaviour of cellulosic natural fibers reinforced polymer composites. Effect of fiber loading on mechanical properties like tensile strength, flexural strength, compressive strength and wear resistances has also been determined. Reinforcing of the polymer matrix with natural fibers was done in the form of short fiber. Present work indicates that green composites can be successfully fabricated with useful mechanical properties. These composites may be used in secondary structural applications in automotive, housing etc.     

Comparison of Polylactic Acid/Kenaf and Polylactic Acid/Rise Husk Composites: The Influence of the Natural Fibers on the Mechanical, Thermal and Biodegradability Properties

This paper investigates and compares the performances of polylactic acid (PLA)/kenaf (PLA-K) and PLA/rice husk (PLA-RH) composites in terms of biodegradability, mechanical and thermal properties. Composites with natural fiber weight content of 20% with fiber sizes of less than 100 μm were produced for testing and characterization. A twin-screw extrusion was used to compound PLA and natural fibers, and extruded composites were injection molded to test samples. Flexural and Izod impact test, TGA, soil burial test and SEM were used to investigate properties. All results were compared to a pure PLA matrix sample. The flexural modulus of the PLA increased with the addition of natural fibers, while the flexural strength decreased. The highest impact strength (34 J m⁻¹), flexural modulus (4.5 GPa) and flexural strength (90 MPa) were obtained for the composite made of PLA/kenaf (PLA-K), which means kenaf natural fibers are potential to be used as an alternative filler to enhance mechanical properties. On the other hand PLA-RH composite exhibits lower mechanical properties. The impact strength of PLA has decreased when filled with natural fibers; this decrease is more pronounced in the PLA-RH composite. In terms of thermal stability it has been found that the addition of natural fibers decreased the thermal stability of virgin PLA and the decrement was more prominent in the PLA-RH composite. Biodegradability of the composites slightly increased and reached 1.2 and 0.8% for PLA-K and PLA-RH respectively for a period of 90 days. SEM micrographs showed poor interfacial between the polymer matrix and natural fibers.     

Effect of Fiber Surface Treatments on Thermo-Mechanical Behavior of Poly(Lactic Acid)/Phormium Tenax Composites

In the present study, Phormium Tenax fiber reinforced PLA composites were processed by injection molding and twin screw compounding with a fiber content ranging from 10 to 30 wt%. Three surface treatment methods have been used to improve the Phormium Tenax fiber-matrix interfacial bonding that are as follows: (1) aqueous alkaline solution, (2) silane coupling agent, and (3) a combination of alkaline and silane treatment. The mechanical, thermal and morphological properties of the resulting composites were investigated. The results have shown that the moduli of surface treated fiber reinforced composites are lower than the ones obtained for untreated composites (as a consequence of the decrease in fiber modulus caused by the chemical treatments) and no significant increase in strength was observed for any of the composites compared to neat PLA. SEM micrographs of composite fractured surfaces confirmed an improvement in the interfacial strength, which was insufficient nonetheless to significantly enhance the mechanical behavior of the resulting composites. Results from thermogravimetric analysis and differential scanning calorimetry suggest that surface treatment of Phormium affects the ability of PLA to cold crystallize, and the thermal stability of the composites at the different fiber contents was reduced with introduction of alkali and silane treated Phormium fibers.     

Poly(lactic acid)/Cellulose Composites Obtained from Modified Cotton Fibers by Successive Acid Hydrolysis

This work is focused on the hydrolysis of cotton fibers from waste textiles to obtain micro and nanofibers to be used as reinforcements in polymer composites. To promote their compatibility with polymeric matrix, hydrolyzed cotton fibers were surface modified with various silane compounds. Thus, these fibers were mixed with commercial poly(lactic acid) (PLA) at 5% w/w loading by melt compounding. Acid treatments caused a decrease of the crystallinity index whereas the thermal stability was significantly improved, especially for cellulose fibers hydrolyzed in two steps. Morphological analysis revealed a reduction of the fibers diameter and a decrease of their length as a consequence of the hydrolysis. NMR analysis confirmed the silanization of the fibers by reaction with the silane agent. Tensile tests revealed that silanization treatments were able to increase the composite Young’s modulus and the stress at break with respect to the neat matrix, indicating that silanization improved the polymer/fiber compatibility interfacial adhesion. The overall results demonstrated that applying suitable surface modification strategies, waste cotton textiles can be effectively recycled as fillers in polymer based composites.     

Behaviour of Rice-Byproducts and Optimizing the Conditions for Production of High Performance Natural Fiber Polymer Composites

This present study deals with evaluating some available rice by-products, such as rice straw and rice husks, as a fiber component in manufacturing of high performance natural fiber polymer composites (NFPC). The utilization of these undesirable wastes will contribute to the reduction of the environmental impact of waste disposal by burning. Two matrices (thermoset and thermoplastic) were used. Optimization of manufacture conditions of polyester-based thermosetting polymer composites was carried out through examine the effects of fibers to polymer ratio, amounts of catalyzed and initiator, fraction size of fibers and substituting one fibers by another, as well as time, temperature and pressure of pressing. The possibility of styrene containing polyester solution on improving the fiber interface via in situ grafting and enhancing the strength and water resistance of the produced NFPC was also evaluated, in comparison with that produced from using thermoplastic matrix (polypropylene) in presence of coupling agent. The production of this valuable product (NFPC) by this simple procedure, which not needs special devices (twin extrusion with heater), and chemicals to improve the compatibility between fibers and polymer matrix, will ensure reasonable profits and direct impacts on the Egyptian economy in general and rice growers in particular.     

Enzyme-Retted Flax Fiber and Recycled Polyethylene Composites

Municipal solid wastes generated each year contain potentially useful and recyclable materials for composites. Simultaneously, interest is high for the use of natural fibers, such as flax (Linum usitatissimum L.), in composites thus providing cost and environmental benefits. To investigate the utility of these materials, composites containing flax fibers with recycled high density polyethylene (HDPE) were created and compared with similar products made with wood pulp, glass, and carbon fibers. Flax was either enzyme- or dew-retted to observe composite property differences between diverse levels of enzyme formulations and retting techniques. Coupling agents would strengthen binding between fibers and HDPE but in this study fibers were not modified in anyway to observe mechanical property differences between natural fiber composites. Composites with flax fibers from various retting methods, i.e., dew- vs. enzyme-retting, behaved differently; dew-retted fiber composites resulted in both lower strength and percent elongation. The lowest level of enzyme-retting and the most economical process produces composites that do not appear to differ from the highest level of enzyme-retting. Flax fibers improved the modulus of elasticity over wood pulp and HDPE alone and were less dense than glass or carbon fiber composites. Likely, differences in surface properties of the various flax fibers, while poorly defined and requiring further research, caused various interactions with the resin that influenced composite properties.     

改性聚丙烯纤维的制备及其对苯系物的吸附

分别采用熔融接枝法和共混法制备聚丙烯(PP)/苯乙烯(St)改性纤维(PP-g-St)和聚丙烯/聚苯乙烯(PS)改性纤维(PP/PS),研究了熔融接枝条件对St接枝率的影响,考察了PP纤维、PP/PS纤维和PP-g-St纤维对纯苯系物和水中乳化、溶解态苯系物的吸附性能,并探讨了再生后的重复吸附性能。实验结果表明:PP熔融接枝St的最优配比为w(St)=9%,w(过氧化二异丙苯)=0.5%,此时St接枝率为4.7%,且能顺利纺丝;相比于PP纤维,PP-g-St纤维和PP/PS纤维对纯苯系物和水中乳化、溶解态苯系物的吸附量显著提高;吸油饱和的PP-g-St纤维和PP/PS纤维通过离心法再生5次后吸附性能再生率仍能够分别达到82.0%和87.6%。     

Sustainable Bio-Composites from Renewable Resources: Opportunities and Challenges in the Green Materials World

Sustainability, industrial ecology, eco-efficiency, and green chemistry are guiding the development of the next generation of materials, products, and processes. Biodegradable plastics and bio-based polymer products based on annually renewable agricultural and biomass feedstock can form the basis for a portfolio of sustainable, eco-efficient products that can compete and capture markets currently dominated by products based exclusively on petroleum feedstock. Natural/Biofiber composites (Bio-Composites) are emerging as a viable alternative to glass fiber reinforced composites especially in automotive and building product applications. The combination of biofibers such as kenaf, hemp, flax, jute, henequen, pineapple leaf fiber, and sisal with polymer matrices from both nonrenewable and renewable resources to produce composite materials that are competitive with synthetic composites requires special attention, i.e., biofiber–matrix interface and novel processing. Natural fiber–reinforced polypropylene composites have attained commercial attraction in automotive industries. Natural fiber—polypropylene or natural fiber—polyester composites are not sufficiently eco-friendly because of the petroleum-based source and the nonbiodegradable nature of the polymer matrix. Using natural fibers with polymers based on renewable resources will allow many environmental issues to be solved. By embedding biofibers with renewable resource–based biopolymers such as cellulosic plastics; polylactides; starch plastics; polyhydroxyalkanoates (bacterial polyesters); and soy-based plastics, the so-called green bio-composites are continuously being developed.     

Effects of Alkali Treatment on the Properties of Short Flax Fiber–Poly(Lactic Acid) Eco-Composites

In this study, the influence of alkali (NaOH) treatment on the mechanical, thermal and morphological properties of eco-composites of short flax fiber/poly(lactic acid) (PLA) was investigated. SEM analysis conducted on alkali treated flax fibers showed that the packed structure of the fibrils was deformed by the removal non-cellulosic materials. The fibrils were separated from each other and the surface roughness of the alkali treated flax fibers was improved. The mechanical tests indicated that the modulus of the untreated fiber/PLA composites was higher than that of PLA; on the other hand the modulus of alkali treated flax fiber/PLA was lower than PLA. Thermal properties of the PLA in the treated flax fiber composites were also affected. T_g values of treated flax fiber composites were lowered by nearly 10 °C for 10% NaOH treatment and 15 °C for 30% NaOH treatment. A bimodal melting behavior was observed for treated fiber composites different than both of neat PLA and untreated fiber composites. Furthermore, wide angle X-ray diffraction analysis showed that the crystalline structure of cellulose of flax fibers changed from cellulose-I structure to cellulose-II.     

TPS/PCL Composite Reinforced with Treated Sisal Fibers: Property, Biodegradation and Water-Absorption

Sisal fibers bleached with sodium-hydroxide followed by hydrogen peroxide treatment were incorporated in a thermoplastic starch/ε-polycaprolactone (TPS/PCL) blend via extrusion processing. These samples with smooth and homogenous surfaces were examined for their property, biodegradability and water absorption. Scanning electron microscopy revealed that the fibers were well dispersed in the matrix. In addition, it was found that the fibers and matrices interacted strongly. Blends with 20 % (dry weight-basis) fiber content showed some fiber agglomeration. Whereas blends with 10 % fibers showed increased crystallinity and lower water absorption capacity. The CO₂ evolution study showed that the thermoplastic starch samples without any additives had the highest rate and extent of degradation whereas the neat PCL samples had the lowest degradation rate. Addition of fiber to the TPS/PCL blend exhibited the degradation rates and extents that were somewhere in between the pure TPS and neat PCL. This work demonstrates that TPS/PCL composites reinforced with bleached sisal has superior structural characteristics and water resistance and thus, can be used as polymeric engineering composites for different applications.     

Analysis of Flax and Cotton Fiber Fabric Blends and Recycled Polyethylene Composites

Manufacturing composites with polymers and natural fibers has traditionally been performed using chopped fibers or a non-woven mat for reinforcement. Fibers from flax (Linum usitatissimum L.) are stiff and strong and can be processed into a yarn and then manufactured into a fabric for composite formation. Fabric directly impacts the composite because it contains various fiber types via fiber or yarn blending, fiber length is often longer due to requirements in yarn formation, and it controls the fiber alignment via weaving. Composites created with cotton and flax-containing commercial fabrics and recycled high-density polyethylene (HDPE) were evaluated for physical and mechanical properties. Flax fiber/recycled HDPE composites were easily prepared through compression molding using a textile preform. This method takes advantage of maintaining cotton and flax fiber lengths that are formed into a yarn (a continuous package of short fibers) and oriented in a bidirectional woven fabric. Fabrics were treated with maleic anhydride, silane, enzyme, or adding maleic anhydride grafted polyethylene (MAA-PE; MDEX 102-1, Exxelor^® VA 1840) to promote interactions between polymer and fibers. Straight and strong flax fibers present problems because they are not bound as tightly within yarns producing weaker and less elastic yarns that contain larger diameter variations. As the blend percentage and mass of flax fibers increases the fabric strength, and elongation generally decrease in value. Compared to recycled HDPE, mechanical properties of composite materials (containing biodegradable and renewable resources) demonstrated significant increases in tensile strength (1.4–3.2 times stronger) and modulus of elasticity (1.4–2.3 times larger). Additional research is needed to improve composite binding characteristics by allowing the stronger flax fibers in fabric to carry the composites load.     

The effect of various composite and operating parameters in wear properties of epoxy-based natural fiber composites

Journal of Material Cycles and Waste Management - In this experiment banana fly ash (BA) at 1, 3 and 4 wt% was mixed with the hybrid natural fiber combination of sisal/pineapple at 30, 40...     

Biobased Fiber Production: Enzyme Retting for Flax/Linen Fibers

Flax (Linum ustitatissimum L.) is the source of natural fibers that provides biobased products for a variety of existing markets, but considerable processing and cleaning is required. Flax fibers, and bast fibers generally, are produced in the outer regions of the stem between bark and inner core tissues and require retting, which is the microbial separation of fiber from nonfiber tissues, as the first and most limiting stage of processing. Enzyme retting offers a method to overcome disadvantages of the current method, i.e., dew-retting, for high- and consistent-quality fibers with tailored properties for specific applications. Using chemical analyses, microscopy, and microspectroscopy, sites of carbohydrates, aromatics, and waxes plus cutins were identified in flax stems and their relationship to effective enzyme retting determined. Aromatics occur mostly in the inner, core tissues, with the fibers containing only small amounts located sporadically in cell corners of fiber bundles. Therefore, effective retting using enzymes to separate the aromatic-containing tissues from the fibers, but not to degrade aromatic compounds per se, is required. Waxes and cutin in the epidermal regions are effective barriers to enzyme penetration, and mechanical disruption facilitates enzyme penetration into the stems. Pectinases, with chelators to remove Ca⁺⁺ and destabilize pectin molecules, remove matrix compounds holding fibers within the stem and have been used in effective formulations to ret flax stems.     

Tensile,Flexural and Chemical Resistance Properties of Sisal Fibre Reinforced Polymer Composites: Effect of Fibre Surface Treatment

In this study, effect of fibre surface treatment on tensile, flexural and chemical resistance properties were studied for sisal fibre reinforced composites. Natural ligno cellulosic sisal fibre reinforced composites were prepared by different surface treatments by hand lay-up method. Fibre surface treatments were carried out to produce good interface between the fibre and the matrix to improve the mechanical properties. Fibre surface treatments were done by boiled the sisal fibres in different % of NaOH and treated the fibres in different % of NaOH, treated in acetic acid and methanol. Unsaturated polyester resin was used as the matrix for preparing the composites. For comparison, these properties for untreated sisal fibre reinforced composites were also studied. From the results it was observed that 18% aqueous NaOH boiled sisal fibre reinforced composites have higher tensile, flexural properties than other composites. Untreated sisal fibre composites show lower properties than treated composites. Chemical resistance properties indicate that all sisal fibre reinforced composites are resistance to all chemicals except carbon tetra chloride. The tests are carried out as per the ASTM standards.