Mass and element balance in food waste composting facilities

The mass and element balance in municipal solid waste composting facilities that handle food waste was studied. Material samples from the facilities were analyzed for moisture, ash, carbon, nitrogen, and the oxygen consumption of compost and bulking material was determined.Three different processes were used in the food waste composting facilities: standard in-vessel composting, drying, and stand-alone composting machine. Satisfactory results were obtained for the input/output ash balance despite several assumptions made concerning the quantities involved. The carbon/nitrogen ratio and oxygen consumption values for compost derived only from food waste were estimated by excluding the contribution of the bulking material remaining in the compost product. These estimates seemed to be suitable indices for the biological stability of compost because there was a good correlation between them, and because the values seemed logical given the operating conditions at the facilities.     

Evaluation of laboratory-scale in-vessel co-composting of tobacco and apple waste

Efficient composting process requires set of adequate parameters among which physical–chemical properties of the composting substrate play the key-role. Combining different types of biodegradable solid waste it is possible to obtain a substrate eligible to microorganisms in the composting process. In this work the composting of apple and tobacco solid waste mixture (1:7, dry weight) was explored. The aim of the work was to investigate an efficiency of biodegradation of the given mixture and to characterize incurred raw compost. Composting was conducted in 24 L thermally insulated column reactor at airflow rate of 1.1 L min^?1. During 22 days several parameters were closely monitored: temperature and mass of the substrate, volatile solids content, C/N ratio and pH-value of the mixture and oxygen consumption. The composting of the apple and tobacco waste resulted with high degradation of the volatile solids (53.1%). During the experiment 1.76 kg of oxygen was consumed and the C/N ratio of the product was 11.6. The obtained temperature curve was almost a “mirror image” of the oxygen concentration curve while the peak values of the temperature were occurred 9.5 h after the peak oxygen consumption.     

Composting in small laboratory pilots: performance and reproducibility

Small-scale reactors (<10 l) have been employed in composting research, but few attempts have assessed the performance of composting considering the transformations of organic matter. Moreover, composting at small scales is often performed by imposing a fixed temperature, thus creating artificial conditions, and the reproducibility of composting has rarely been reported. The objectives of this study are to design an innovative small-scale composting device safeguarding self-heating to drive the composting process and to assess the performance and reproducibility of composting in small-scale pilots. The experimental setup included six 4-l reactors used for composting a mixture of sewage sludge and green wastes. The performance of the process was assessed by monitoring the temperature, O₂ consumption and CO₂ emissions, and characterising the biochemical evolution of organic matter. A good reproducibility was found for the six replicates with coefficients of variation for all parameters generally lower than 19%. An intense self-heating ensured the existence of a spontaneous thermophilic phase in all reactors. The average loss of total organic matter (TOM) was 46% of the initial content. Compared to the initial mixture, the hot water soluble fraction decreased by 62%, the hemicellulose-like fraction by 68%, the cellulose-like fraction by 50% and the lignin-like fractions by 12% in the final compost. The TOM losses, compost stabilisation and evolution of the biochemical fractions were similar to observed in large reactors or on-site experiments, excluding the lignin degradation, which was less important than in full-scale systems. The reproducibility of the process and the quality of the final compost make it possible to propose the use of this experimental device for research requiring a mass reduction of the initial composted waste mixtures.     

Composting anaerobic and aerobic sewage sludges using two proportions of sawdust

Sawdust has been proven to be a good bulking agent for sludge composting; however, studies on the most suitable ratio of sludge:sawdust for sludge composting and on the influence of the sludge nature (aerobic or anaerobic) on the composting reaction rate are scarce. In this study two different sewage sludges (aerobic, AS, and anaerobic, ANS) were composted with wood sawdust (WS) as bulking agent at two different ratios (1:1 and 1:3 sludge:sawdust, v:v). Aerobic sludge piles showed significantly higher microbial activity than those of anaerobic sludge, organic matter mineralization rates being higher in the AS mixtures. The lowest thermophilic temperatures during composting were registered when the anaerobic sludge was mixed with sawdust at 1:1 ratio, suggesting the presence of substances toxic to microorganisms. This mixture also showed the lowest decreases of ammonium during composting. All this matched with the inhibitory effect on the germination of Lepidium sativum seeds of this mixture at the first stages of composting, and with its low values of microbial basal respiration. However, the ANS+WS 1:3 compost developed in a suitable way; the higher proportion of bulking agent in this mixture appeared to have a diluting effect on these toxic compounds. Both the proportions assayed allowed composting to develop adequately in the case of the aerobic sludge mixture, yielding suitable composts for agricultural use. However, the ratio 1:1 seems more suitable because it is more economical than the 1:3 ratio and has a lower dilution effect on the nutritional components of the composts. In the case of the anaerobic sludge with its high electrical conductivity and ammonium content, and likely presence of other toxic and phytotoxic substances, the 1:3 ratio is to be recommended because of the dilution effect.     

Evaluation of an organic soil amendment generated from municipal solid waste seeded with activated sewage sludge

This study investigated the feasibility of using fresh activated sewage sludge as inoculum for the microbial valorization of segregated municipal solid waste and evaluated the quality of organic soil amendment generated. Organic fraction of municipal solid waste, which consisted of vegetative (vegetable, fruit and flower) wastes was seeded with activated sewage sludge and processed by rapid aerobic microbial treatment. Efficacy of microbial valorization process and quality of final product were assessed by physico-chemical analysis. Suitability of final product was assessed with regard to heavy metal content, pesticide residues, microbiological quality and phytotoxicity. Quality of the soil amendment generated was compared with the control product generated with a commercial microbial inoculum. Phytotoxicity experiments indicated the stimulatory effect of sewage sludge seeded soil amendment on plant growth but inhibition was observed in closed growth test due to the evolution of gaseous phytotoxic agents. The study suggests that segregated municipal solid waste can be effectively valorized with activated non-dewatered sewage sludge as inoculum and the quality of soil amendment generated was comparable to compost intended for unrestricted applications.     

Characteristics of municipal solid waste and sewage sludge co-composting

The purpose of this work is to study the characteristics of the co-composting of municipal solid waste (MSW) and sewage sludge (SS). Four main influencing factors (aeration pattern, proportion of MSW and SS, aeration rate and mature compost (MC) recycling) were systematically investigated through changes of temperature, oxygen consumption rate, organic matters, moisture content, carbon, nitrogen, carbon-to-nitrogen ratio, nitrogen loss, sulphur and hydrogen. We found that a continuous aeration pattern during composting was superior to an intermittent aeration pattern, since the latter delayed the composting process. A 3:1 (v:v) mixture of MSW and SS was most beneficial to composting. It maintained the highest temperature for the longest duration and achieved the fastest organic matter degradation and highest N content in the final composting product. A 0.5L/minkgVS aeration rate best ensured rapid initiation and maintained moderate moisture content for microorganisms. After the mature MC was recycled to the fresh materials as a bulking agent, the structure and moisture of the initial materials were improved. A higher proportion of MC resulted in quicker decrease of the temperature, oxygen consumption rate and moisture. Therefore a 3:1:1 (v:v:v) proportion of MSW: SS: MC is recommended.     

Assessment of microbiological and parasitological quality of composted wastes: health implications and hygienic measures.

Feedstock and compost samples were collected from twenty composting plants and analysed from the microbiological point of view. Faecal indicator organisms were determined in order to evaluate the efficacy of processes for the removal of pathogenic micro-organisms with similar survival characteristics and to verify their suitability as appropriate markers of microbial quality of composted products. In addition to the classical bacterial indicators, selected organisms, such as Salmonella, Giardia, Cryptosporidium, Clostridium spores and helminth ova, were investigated. Statistically significant differences in the removal of the different micro-organisms were observed with regard to both the different composting plants (P < 0.05) and feedstock composition (P < 0.05). In fact, compost obtained by feedstock containing sewage sludge was shown to have a better hygienic quality in comparison with compost containing green discards and municipal solid waste as raw matter. Giardia cysts, Cryptosporidium oocysts and helminth ova were not effective indicators of hygienic quality of compost, whereas Clostridium perfringens spores, because of their high resistance to treatments, could be considered as an additional model for assessing the composting process, especially with regard to more resistant pathogen reduction.     

Study on the quality and stability of compost through a Demo Compost Plant

This study is concerned with the performance of a Demo Compost Plant for the development of acceptable composting technology in Bangladesh. The Demo Compost Plant was setup at the adjacent area of an existing compost plant located at Khulna city in Bangladesh. Four different composting technologies were considered, where Municipal Solid Waste (MSW) were used as a raw material for composting, collected from the adjacent areas of the plant. Initially the whole composting system was conducted through two experimental setups. In the 1st setup three different types of aerators (horizontal and vertical passively aerator and forced aerator) were selected. For a necessary observation four piles, using only MSW as the input materials in the first three compost pile, the fourth one was the existing Samadhan’s compost pile. Based on the analysis of the experimental findings, the horizontal passively aerated composting technique is suitable for Bangladesh as it had better performance for reducing composting period than that of the others. It was being observed from the quality parameters of compost in the both 1st and 2nd setup that as the waste directly come from kitchen, degradation rate of waste shows a positive result for reducing this waste and there is no possibility of toxic contamination, when it would be used as a soil conditioner. Though there is no significant improvement in the quality of the final product in the 2nd setup as comparing with the 1st setup but it fulfills one of the main objectives of this study is to reduce the whole composting period as well as immediate management of the increasing amount of waste and reducing load on landfill. Selfheating tests reveal that degree of stability of compost with respect to maturation period was remained in the acceptable level, which was further accelerated due to the use of organic additives.     

Mathematical modelling of a composting process, and validation with experimental data

The present study aimed to develop a mathematical model of composting which, while not overlooking the fundamental principles of physical and microbiological chemistry, could be easily applied in practice and be validated by experimental data. The experimental results of the biological aerobic decomposition of a mixture consisting of rice and rice husks, could be explained in terms of the parameter aggregation model, assuming a set of pseudo-first-order reactions in series, in which a hydrolysis step is followed by a biochemical oxidative step with formation of compost, biomass and biological gases (CO2, O2). The corresponding kinetic parameters and their temperature dependence were determined. These parameters indicated that the hydrolysis step was always the slowest one, and, therefore, the overall rate-determining step. This is in substantial agreement with our experimental observations of a non-dependency of the overall rate on the oxygen concentration, and suggests that rather than using mesophilic and thermophilic bacteria and fungi for seeding or accelerating the process, adequate hydrolytic enzymes (or related micro-organisms) should be added, instead.     

Feasibility of composting combinations of sewage sludge,olive mill waste and winery waste in a rotary drum reactor

Representative samples of the following biowastes typically generated in Castilla La Mancha (Spain) were composted using a pilot-scale closed rotary drum composting reactor provided with adequate control systems: waste from the olive oil industry (olive mill waste; OMW), winery–distillery waste containing basically grape stalk and exhausted grape marc (WDW), and domestic sewage sludge. Composting these biowastes was only successful when using a bulking agent or if sufficient porosity was supported. OMW waste composting was not possible, probably because of its negligible porosity, which likely caused anaerobic conditions. WDW was successfully composted using a mixture of solid wastes generated from the same winery. SS was also successfully composted, although its higher heavy metal content was a limitation. Co-composting was an adequate strategy because the improved mixture characteristics helped to maintain optimal operating conditions. By co-composting, the duration of the thermophilic period increased, the final maturity level improved and OMW was successfully composted. Using the proposed reactor, composting could be accelerated compared to classical outdoor techniques, enabling easy control of the process. Moisture could be easily controlled by wet air feeding and leachate recirculation. Inline outlet gas analysis helped to control aerobic conditions without excessive aeration. The temperature reached high values in a few days, and sufficient thermal requirements for pathogen removal were met. The correct combination of biowastes along with appropriate reactor design would allow composting as a management option for such abundant biowastes in this part of Spain.     

Improvement of permeability of waste sludge by mixing with slag or construction and demolition waste

To determine the allowable ratio of waste sludge required to ensure an aerobic zone in the landfill, we investigated sludge permeability, which involved mixing sludge, the major landfill waste in Japan, at different mixing ratios with other wastes (slag and construction and demolition waste (C&D)). We measured parameters of sample permeability and analyzed parameters that exert a large influence on oxygen penetration depth with a simulation model accounting for both diffusion and convection driven by temperature gradients. We also determined the critical volumetric contents in which gas and/or water permeability change significantly when sludge is mixed with sand or gravel. From the results of the simulations, gas permeability of the layer, the difference between inside and outside temperatures and the oxygen consumption rate exert a large influence on the resulting oxygen penetration depth. The allowable ratio of sludge required to ensure an aerobic zone in the landfill was determined by considering the balance of the above three parameters. By keeping volumetric sludge content to below 25%, air convection and oxygen penetration depth of several meters were achieved in the modeling.     

Fate and effect of linuron and metribuzin on the co-composting of green waste and sewage sludge

The fate and effect of the herbicides linuron and metribuzin on the co-composting of sewage sludge and green waste were addressed in this work. The experiments were conducted in metal cubic containers of 1.0 m³ volume simulating a windrow composting system. A mixture of sludge and green waste was prepared at a ratio of 1:5 v/v. The mixture was split in four equal parts and the two herbicides were added, using a pressure sprayer, as sole or mixed pollutant in each of the three mixtures. The forth mixture was composted without any addition of herbicide, to serve as control. Temperature, physicochemical characteristics, herbicide concentration, carbon dioxide emission, methane emission and microbiological parameters were measured either daily or every time the mixtures were turned, for a period of 80 days. Both herbicides’ concentration decreased significantly resulting in removal efficiencies of 99.1–99.7% and 95.8–96.0% for linuron and metribuzin, respectively. Incubation of microbiologically inactive mixtures at a temperature schedule following the spontaneous temperature evolution in the composters resulted in very little (1–11%) decomposition for both herbicides. Comparison of the variation of physicochemical parameters and microbial populations during composting indicated that both herbicides did not affect the composting process.     

Land application of biosolids. Soil response to different stabilization degree of the treated organic matter

The effect of land application of biosolids on an agricultural soil was studied in a 2-month incubation experiment. The soil microbial biomass and the availability of heavy metals in the soil was monitored after the application of four different composting mixtures of sewage sludge and cotton waste, at different stages of composting. Land application caused an increase of both size and activity of soil microbial biomass that was related to the stabilization degree of the composting mixture. Sewage sludge stabilization through composting reduced the perturbance of the soil microbial biomass. At the end of the experiment, the size and the activity of the soil microbial biomass following the addition of untreated sewage sludge were twice those developed with mature compost. For the mature compost, the soil microbial biomass recovered its original equilibrium status (defined as the specific respiration activity, qCO2) after 18 days of incubation, whereas the soil amended with less stabilized materials did not recover equilibrium even after the two-month incubation period. The stabilization degree of the added materials did not affect the availability of Zn, Ni, Pb, Cu, Cr and Cd in the soil in the low heavy metal content of the sewage sludge studied. Stabilization of organic wastes before soil application is advisable for the lower perturbation of soil equilibria status and the more efficient C mineralization.     

Analysis of bacterial activity, biomass and diversity during windrow composting

Two contrasting compost windrows were monitored for various physical, chemical and microbiological parameters for a period of 106 days. The different input materials and management practises gave rise to different temperature, moisture, and oxygen consumption profiles as composting proceeded. However, despite the different composting conditions, the specific respiratory activity, as determined by oxygen consumption per bacterial cell, was remarkably similar for both windrows. Further investigations into diversity dynamics were done through DGGE and cloning and sequencing of bacterial 16S rDNA PCR products. Although sequence analysis showed differing bacterial communities across time and between the different windrows, similarities in the progression were noted. The majority of sequences recovered from the first sampling period (day 1) were highly similar to previously isolated organisms. The clone libraries from the last sampling period (day 106) contained organisms that showed lower homology to their closest relatives, often with other uncultured organisms, and in phyla that contain few cultured representatives. These data suggest that specific respiratory activity may be an important driver of bacterial diversity in composting environments.     

Changes in the microbial communities during co-composting of digestates

Anaerobic digestion is a waste treatment method which is of increasing interest worldwide. At the end of the process, a digestate remains, which can gain added value by being composted. A study was conducted in order to investigate microbial community dynamics during the composting process of a mixture of anaerobic digestate (derived from the anaerobic digestion of municipal food waste), green wastes and a screened compost (green waste/kitchen waste compost), using the COMPOCHIP microarray. The composting process showed a typical temperature development, and the highest degradation rates occurred during the first 14 days of composting, as seen from the elevated CO₂ content in the exhaust air. With an exception of elevated nitrite and nitrate levels in the day 34 samples, physical–chemical parameters for all compost samples collected during the 63 day process indicated typical composting conditions. The microbial communities changed over the 63 days of composting. According to principal component analysis of the COMPOCHIP microarray results, compost samples from the start of the experiment were found to cluster most closely with the digestate and screened compost samples. The green waste samples were found to group separately. All starting materials investigated were found to yield fewer and lower signals when compared to the samples collected during the composting experiment.     

Detrimental effects of olive mill wastewater on the composting process of agricultural wastes

In order to study the suitability of composting olive mill wastewater (OMW-L) by repeated applications, OMW-L was added to one mixture of lawn trimmings and olive husks as bulking agents. The composting process of this mixture was compared with another pile having 35% of olive mill wastewater sludge (OMW-S) obtained from evaporation ponds and a third, as a control, without olive mill wastewater. The repeated applications of OMW-L resulted in a sharp decrease in respiration measurements after the first 20 days of composting and showed a re-increase after 40 days following the substituting of OMW-L by water. The OMW-L addition increased the rate of water-soluble phenols in the compost and caused the appearance of a phenol fraction of high molecular-mass (510 kDa) at the end of composting. OMW-L addition also caused a clear decrease in both thermophilic bacteria and thermophilic eumycete counts. A longer persistence of phytotoxicity was observed in comparison with the other piles. However, the OMW-S produced a compost with a high degree of maturity.     

Sewage sludge drying by energy recovery from OFMSW composting: Preliminary feasibility evaluation

In this paper an original energy recovery method from composting is analyzed. The integrated system exploits the heat available from the aerobic biochemical process in order to support the drying of sewage sludge, using a specific solar greenhouse. The aim is to tackle the problem of organic waste treatment, with specific regard to food waste. This is done by optimizing the energy consumption of the aerobic process of composting, using the heat produced to solve a second important waste management problem such as the sewage waste treatment. Energy and mass balances are presented in a preliminary feasibility study. Referring to a composting plant with a capacity of 15,000 t/y of food waste, the estimation of the power from recovered heat for the entire plant resulted about 42 kW. The results demonstrated that the energy recoverable can cover part of the heat necessary for the treatment of sludge generated by the population served by the composting plant (in terms of food waste and green waste collection). The addition of a renewable source such as solar energy could cover the residual energy demand. The approach is presented in detail in order for it to be replicated in other case studies or at full scale applications.     

Effect of horticultural waste composting on infected plant residues with pathogenic bacteria and fungi: integrated and localized sanitation

The aim of this work was to study the effect of composting on the viability of plant pathogenic fungi and bacteria. The research consisted of pilot-scale composting of horticultural waste in compost windrows. Studies were carried out on vegetable residues infected with plant pathogenic microorganisms included by either integrated or localized infection. In the first case, the plant pathogen viability was investigated when infected material was mixed throughout compost, while the localized infection was used to study the effect of the composting process on plant waste spot-inoculated with pathogenic microorganisms. Results for localized sanitation showed the total elimination of all tested phytopathogens between 48 and 120 h after composting began. In this case significant differences were observed in relation to 9 different zones in the pile. The disappearance of these microorganisms was similar when all plant waste included in the windrow was infected (integrated infection). Additionally, the results obtained confirmed that the bacteria showed a greater capacity to persist during composting than the fungi. Composting is therefore considered a useful method for recycling horticultural waste and eliminating phytopathogenic bacteria and fungi that inhabit this kind of residue.     

Modeling of substrate degradation and oxygen consumption in waste composting processes

A multi-component modeling system was developed to simulate substrate degradation and oxygen consumption in waste composting processes. Levels of soluble substrate (Ss), insoluble substrate (Si), active biomass (X), inert material, moisture, temperature, and oxygen concentration were considered as state variables. The relationships among these variables were also incorporated within the modeling framework. Three conversion reactions, including growth of aerobic biomass, decay of aerobic biomass, and solubilisation of insoluble substrate, were considered in the simulation system. The modeling inputs included temperature, moisture, oxygen concentration, and initial conditions of the state variables, while the outputs included oxygen uptake accumulation (OUA), oxygen uptake rate (OUR), Ss, Si, and X for representing the substrate degradation and oxygen consumption status. The effectiveness of the developed model was demonstrated through its application to a case study in a 30L vessel over 200h. Through verification-based composting experiments, it was shown that the modeling solutions were consistent with the experimental results with an acceptable accuracy level. Sensitivity analyses of the model showed that an increased maximum microbial growth rate would result in raised OUA, OUR, Ss, and X levels; a decreased biomass decay rate constant would help enhance the composting process. Moreover, variations in the maximum growth rate would affect the composting process more significantly than those of the biomass decay rate constant.     

Composting of food refuse from a student restaurant in Hokkaido University

Over a period of 21 months, we composted food refuse from a student restaurant in Hokkaido University using a commercially available composting machine. The machine had two reactors, each with a working volume of 250 l. The refuse was mixed with sawdust in a ratio of 5 l sawdust to 10 kg refuse, and this mixture was fed into the machine daily. We studied the characteristics of the refuse, the composting mixture, and the finished compost in an effort to optimize the operating parameters. We also evaluated the effectiveness of the composting process by determining the decomposition rates of the composting materials. The optimum moisture content of the composting mixture was between 30% wet basis (wb) and 40% wb in this machine. The composting machine worked well when the first reactor was filled with composting mixture and 0.5 kg lime was added once per week. The mass of the materials supplied was reduced by 84% over the study period. The decomposition rate of the volatile matter in all composting materials was 66%. The mass of the food refuse supplied was 14.8 kg/day on average, and the moisture content of the refuse was 77% wb on average. Received: October 4, 1999 / Accepted: April 4, 2000