催化氧化法处理含氨工业废气的应用探索

采用催化氧化工艺处理某化工厂的含氨工业废气,设计了一体式催化氧化脱氨设备,在物料与热量衡算的基础上,进行了脱氨性能测试和能耗分析。结果表明:工业化应用的一体式催化氧化设备在处理中浓度含氨废气时,可通过完善的可编程逻辑控制器(PLC)自动调节控制系统、高效的换热器以及智能化的前端补新风和阻火预处理装置,解决安全和能耗问题;该一体化设备具有很高的脱氨效率和经济性,处理后的废气满足GB 16297—1996《大气污染物综合排放标准》和GB 14554—1993《恶臭污染物排放标准》中的相关规定,应用前景较好。     

用废变压器油吸收废气中的二甲苯

以废变压器油作为吸收剂对二甲苯废气进行吸收处理,考察了影响二甲苯气体去除率的因素。实验结果表明:二甲苯废气流量为350 L/h、废变压器油喷淋量为40 L/h、进口二甲苯废气平日质量浓度为935 mg/m~3、吸收温度为18℃、吸收时间为50 min时,出口二甲苯气体质量浓度为35 mg/m~3,二甲苯去除率高达96.3%,小于GB16297—1996《大气污染物综合排放标准》中二甲苯质量浓度90 mg/m~3的排放标准。     

WSH-2型催化剂在环氧丙烷/苯乙烯装置废气处理中的工业应用

介绍了WSH-2型催化剂在环氧丙烷（PO）/苯乙烯（SM）装置废气处理中的应用。工业化装置的运行结果表明，在废气处理量86 000 Nm³/h、设定反应器进口温度250~300 ℃、设定进口非甲烷总烃（NMHC）质量浓度1 000~2 200 mg/m³的条件下，无论单系列还是双系列运转，采用WSH-2型催化剂均可对废气进行有效处理。处理后气体中的NMHC、苯、甲苯、乙醛、SM等的含量均符合GB 16297—1996《大气污染物综合排放标准》和GB 14554—1993《恶臭污染物排放标准》中的相关规定。NMHC去除率达到92.9%以上，装置运行稳定。按照目前的废气排放工况推算，预计催化剂的使用寿命可达5 a。     

钼酸铵的清洁生产工艺

以酸-盐预处理-离子交换组合工艺替代传统工艺,提出了氧化钼、氨生产钼酸铵清洁生产工艺.该工艺采用液、渣双循环代替液单循环,以电锅炉替换燃煤锅炉.含氨废气采用酸性生产废水吸收,产生的高浓度含氨废液进行汽提处理,分离出的氨回用于生产,废液和含氨废气处理后均达标排放,基本实现了钼酸铵的清洁生产.采用该清洁生产工艺生产钼酸铵,...     

成品油库污水处理装置提标改造

针对成品油库污水排放量不规律,水中难降解有机物和石油类含量高的问题,采用"预处理+生化处理+深度处理"三级处理工艺对油库原污水处理装置进行改造。改造后,预处理单元包括调节池、四级隔油池和溶气气浮机,将原一级隔油池改造为调节池,有效解决了油库短时间大量排水对隔油池的冲击;生化处理单元包括水解酸化池和内循环三相生物塔,在提高污水可生化性的基础上利用新型高效好氧污水处理装置对水中有机污染物进行有效去除;深度处理单元利用臭氧催化氧化塔和内循环曝气生物滤池对生化处理单元难以去除的有机污染物进行处理。经该组合工艺处理后,水中COD和石油类去除率分别达到97.5%和96.0%,处理出水各项指标均满足《污水综合排放标准》(GB8978—1996)一级排放标准。     

半胱氨酸合钴溶液膜吸收法处理NO废气

在中空纤维膜接触器中以半胱氨酸合钴溶液为吸收液,采用膜吸收法处理NO废气。研究了对传质系数和NO去除率的影响因素,以及吸收液循环使用效果。实验结果表明:在进气流速为0.005 m/s、进气中NO质量浓度为650.14 mg/m3、吸收液pH为9、吸收液中半胱氨酸合钴浓度为0.017 mol/L、吸收液流速为0.003 m/s、吸收液温度为50℃的优化工艺条件下,吸收时间在55 min之内时,NO去除率保持在98%以上;吸收时间超过55 min之后,NO去除率迅速下降。吸收液经SO2还原处理后可多次循环使用,吸收效果基本不变。     

一种有机废气吸收液及其应用

该发明公开了一种有机废气吸收液及其应用。该有机废气吸收液包括水、柠檬酸钠、乙酸钠或柠檬酸钠＋乙酸钠、助剂。这种有机废气吸收液对挥发性有机物溶解度大，适合治理有机废气，且不需要对废气进行预处理，有机废气的去除率较高。     

化工环境统计讲座 第三讲、大气污染统计计算

本讲介绍了化工大气污染统计的各项指标及其统计计算方法,侧重介绍废气排放总量统计、燃烧废气排放量和主要污染物的测定、工艺废气统计,并举例说明之.     

MBR—NF处理印染废水

采用MBR—纳滤(MBR—NF)组合工艺处理印染废水。运行结果表明:MBR出水的COD、ρ(NH3-N)和TN分别为94,0.93,8.88mg/L,COD、NH3-N和TN的平均去除率分别为87%、95.8%和70.2%,出水水质满足GB4287—92《纺织染整工业水污染物排放标准》中的一级标准;再经NF处理后出水COD、色度、ρ(总Fe)、ρ(总Mn)和pH分别为11～30mg/L、2.3～7.4倍、0.065～0.095mg/L、0mg/L和8.06～8.21,水质可满足印染工艺回用要求。     

废PVC再生新方法

Solvay S.A.公司开发出一种被称作Vinyloop法的废PVC再生工艺，将于2001年中期在意大利Ferrara建成第一套工业装置。该装置由5家公司合资兴建，年产树脂8500 t，所用原料主要为废电力及电话电缆。 　　Vinyloop法是先将废塑料粉碎，再将其与由酮和添加剂构成的溶剂混合。溶剂有选择性地溶解PVC及其添加剂，如增塑剂。其他的物质，包括金属及诸如聚酯和酰胺之类的塑料不溶解。含有PVC的液体经离心处理，固体物质被分离去，然后加水，使PVC沉淀，再经第二次离心处理将PVC回收。溶剂循环使用。 　　Solvay公司宣称，生产费用与新PVC的生产费用相似。但再生材料的售价要高于新PVC，因为前者还包括所有的添加剂。该装置的投资为800万美元，预计2-3年后即可盈利。     

生物滴滤塔处理氯苯废气的工艺性能

将活性污泥培养及驯化后接种于生物滴滤塔中，挂膜启动后处理模拟氯苯废气（简称氯苯废气），考察了生物滴滤塔在挂膜启动阶段及稳定运行阶段的性能。实验结果表明：接种41 d后生物滴滤塔成功挂膜，此时氯苯去除率稳定在90%以上；生物滴滤塔稳定运行阶段，随着进气中氯苯质量浓度由303.82 mg/m³逐渐增至1 489.05 mg/m³，氯苯去除率从85.1%降至70.1%。处理氯苯废气适宜的工艺条件为：空塔停留时间超过45 s，喷淋液流量31.8 mL/min，氯苯负荷23.97~128.01 g/（m³·h）。生物滴滤塔对喷淋液的酸性环境有较好的适应性，喷淋液pH的变化对氯苯去除率无显著影响。     

Biopurification of industrial waste gas from rubber regeneration.

By using the biopurifying technology, the organic waste gas in low concentrations emitted from the rubber-regeneration process was purified in this research. The result of the 100-day continuous running test of the industrial test device indicated that the purification efficiency of toluene in the rubber-regeneration waste gas could be maintained at about 90% for a long period of time and the treated waste gas could meet the China National Emission Standard. The cost of waste gas biotreatment was about 0.12-0.14% of rubber-regeneration production value of the factory. The biopurifying technology of waste gas displayed its excellent technical advancement and economic rationale. The following industrialized device was run continuously and passed the examination and acceptance by the local EPA.     

生物滴滤塔处理模拟印刷有机废气

选取甲苯、乙酸乙酯为目标污染物模拟印刷有机废气,采用生物滴滤塔对其进行处理。从某污水处理厂曝气池活性污泥中筛选出3株能够高效降解甲苯、乙酸乙酯的优势菌种,经鉴定分别为枯草芽孢杆菌（Bacillus subtilis）、蜡状芽胞杆菌（Bacillus cereus）和嗜麦芽寡养单胞菌（Stenotrophomonas maltophilia）。实验结果表明：增大乙酸乙酯配比对VOCs去除率影响不大,而增大甲苯配比导致VOCs去除率下降明显;在进气VOCs质量浓度为约800 mg/m³（甲苯与乙酸乙酯的体积比1∶1）、气体空床接触时间为300 s、菌液喷淋量为800 L/h、菌液温度为25 ℃的条件下,VOCs去除率可达约99%。生物滴滤塔运行一段时间后,对菌种进行再鉴定,结果与处理前一致。     

石化企业中间罐区VOCs治理工艺选择与流程优化

石化企业中间罐区VOCs排放量较大,多采用吸收、冷凝、膜分离及其组合工艺进行处理。本文采用AspenPlus软件分别对高、中、低浓度中间罐区VOCs废气应用上述3种工艺及其工艺组合的处理效果进行模拟计算。结果表明:中间罐区的VOCs经过不同组合的二级处理后,尾气VOCs质量浓度约为9～50 g/m~3,后续仍需采用深度处理工艺以满足新的国家及地方污染物排放标准要求;同时,对比3种工艺能耗情况,冷凝法最低,膜分离法次之,吸收法最高,约为冷凝法能耗的5～10倍。以上模拟计算结果与实际工况数据基本符合,证明采用Aspen Plus软件进行石化企业中间罐区VOCs治理工艺选择与流程优化是可行的,具有一定的参考价值。     

Selective separation of virgin and post-consumer polymers (PET and PVC) by flotation method

More and more polymer wastes are generated by industry and householders today. Recycling is an important process to reduce the amount of waste resulting from human activities. Currently, recycling technologies use relatively homogeneous polymers because hand-sorting waste is costly. Many promising technologies are being investigated for separating mixed thermoplastics, but they are still uneconomical and unreliable. At present, most waste polymers cause serious environmental problems. Burning polymers for recycling is not practiced since poisonous gases are released during the burning process. Particularly, polyvinyl chloride (PVC) materials among waste polymers generate hazardous HCl gas, dioxins containing Cl, etc., which lead to air pollution and shorten the life of the incinerator. In addition, they make other polymers difficult to recycle.Both polyethylene terephthalate (PET) and PVC have densities of 1.30–1.35 g/cm³ and cannot be separated using conventional gravity separation techniques. For this reason, polymer recycling needs new techniques. Among these techniques, froth flotation, which is also used in mineral processing, can be useful because of its low cost and simplicity.The main objective of this research is to recycle PET and PVC selectively from post-consumer polymer wastes and virgin polymers by using froth flotation. According to the results, all PVC particles were floated with 98.8% efficiency in virgin polymer separation while PET particles were obtained with 99.7% purity and 57.0% efficiency in post-consumer polymer separation.     

生物滴滤法处理喷漆废气

采用生物滴滤系统处理喷漆废气,在研究了混合气体中甲苯与二甲苯之间相互作用的基础上,对生物滴滤系统净化喷漆废气的稳定性进行了研究。实验结果表明:在挂膜启动阶段,进气流量为22.5 m3/h、空塔停留时间为33.9 s、进气甲苯质量浓度为400~1 500 mg/m3的条件下,最终甲苯去除率可稳定在97%以上;在总进气质量浓度为1 000 mg/m3的条件下处理甲苯和二甲苯混合气体,混合气体中甲苯与二甲苯存在相互抑制作用,且甲苯对二甲苯的抑制作用更强;在进气流量为20.0 m3/h、空塔停留时间为38.0 s、进气中总挥发性有机物(TVOCs)质量浓度为300~900 mg/m3的条件下处理喷漆废气,平均TVOCs去除率为90.84%,出口二甲苯质量浓度低于GB16297—1996《大气污染物综合排放标准》中规定的排放限值(二甲苯质量浓度为70 mg/m3),基本满足排放要求。     

工业烟气氨法-络合法同时脱硫脱硝

在脱硫脱硝喷淋装置上采用氨法-络合法处理工业烟气。考察了吸收液pH、Fe(Ⅱ)EDTA浓度、初始烟气浓度、液气比对烟气同时脱硫脱硝效果的影响。实验结果表明:吸收液的酸碱度通过影响Fe(Ⅱ)与EDTA的络合形式进而影响NO去除率;SO_2去除率主要受吸收液pH和初始SO_2质量浓度的影响;当吸收液pH大于8、吸收液Fe(Ⅱ)EDTA浓度大于0.100 mol/L、初始SO_2质量浓度小于1 500 mg/m3、初始NO质量浓度为1 200 mg/m3时,SO_2去除率均在95%以上,NO去除率为54%;当液气比由1 L/m3增大至4 L/m3时,有效脱硫时间和有效脱硝时间分别增长了7 min和4 min。     

Selection of palm oil mill effluent treatment for biogas generation or compost production using an analytic hierarchy process

Palm oil mill effluent (POME) is the liquid waste from palm oil mills, and is generally treated using open lagoon technology. However, open lagoons can also be combined with more environmentally friendly technologies. In this study, the analytic hierarchy process (AHP) was used to determine the best combination open lagoon of technology (COLT) for POME treatment. The selected criteria were benefit, opportunity, risk, and cost, with sub-criteria further determined based on these criteria. The sub-criteria were revenue, greenhouse gas reduction, employment absorption, corporate social responsibility, co-processing, environmental risk, marketing risk, technology reliability, investment cost, operation and maintenance cost, and opportunity cost. The alternatives were COLT-composting for fertilizer purpose and COLT-biogas for energy generation purpose. Calculation and analysis was performed on questionnaire data using Expert Choice^®. COLT-composting proved to be the superior COLT using tentative performance of alternative in this research, with advantages in benefit, opportunity, and risk. The priority weight for COLT-composting was 0.636. Sensitivity analysis was performed by changing criteria priorities. For COLT-biogas to be considered better than COLT-composting, the cost would need to be weighted more than 0.954.     

Absorption of odourous substances using selective gas-liquid separation processes

Absorption is one of the most widely used techniques for treating odourous waste gases. An improvement of the effectiveness of gas scrubbers can be achieved by using adapted washing liquids. A screening test is proposed as a low cost tool for testing washing liquids on industrial waste gases. The odour index is used to identify the main cause of the specific smell and to simplify the analysis of absorptive performances of washing liquids. The method is verified by experiments at a chocolate factory and a fat and oil refinery.