Evaluation of recycling policies for PET bottles based on multiattribute utility indices

This study focused on waste plastic, especially the polyethylene telephthalate (PET) bottle as representative waste, which has been assigned as goods to be recycled by the Packaging Waste Recycling Law in Japan. We developed a plastic transport model which explained the entire flow of plastic from the production stage to the disposal stage within an the evaluation model of plastic recycle policy based on multiattribute utility theory. This model is designed to be used by local municipal governments in supporting the evaluation of the PET bottle recycling policy. In evaluating the plastics recycling policy, we selected indices relating to economy, ecology, and rate of resource recycling. The results indicate that when the evaluation of the material recycling policy and thermal recycling policy in the model city were characterized in terms of their economic and environmental aspects the thermal recycling policy had the highest utility within our scenario. Received: July 31, 1998 / Accepted: January 26, 1999     

Genotoxicity of substances extracted from construction materials

Construction waste such as road pavement and concrete is estimated to constitute about 50% of the total industrial waste in Japan, and the recycling of such material has recently become a prominent topic among construction engineers. It has also been suggested that various types of industrial waste be utilized as components of construction materials. This paper investigates the environmental safety of certain materials in terms of the elutions and genotoxicities of these substances. The substances extracted from some materials, such as emulsifier, ash, and sediment, were found to have genotoxic characteristics. The dose-related responses of the various materials and their genotoxic strengths are shown. Received: June 16, 1998 / Accepted: September 7, 1999     

Recent trends in recycling activities and waste management in Japan

Japan's basic approach to municipal solid waste (MSW) is (1) waste reduction, (2) promotion of recycling, (3) volume reduction by intermediate treatment, and (4) environmentally sound final disposal. A brief history of legislative trends in waste management is given as background for current waste management and recycling activities. The material recovery rate for MSW collected by local municipalities was only 5.6% in 1996. More than half of MSW, on a volume basis, consists of containers and packages, while great amounts of landfill space are also taken up by bulky wastes such as electric appliances. Therefore, in order to promote recycling and decrease landfill waste, Japan is targeting containers, packages, and electric appliances. A law promoting separate collection and recycling of containers and packages (Packaging Waste Recycling Law) and a law requiring the recycling of specific home electric appliances into new products (Home Electric Appliance Recycling Law) were introduced in June 1995 and June 1998, respectively. These laws are in line with the OECD policy Extended Producer Responsibility (EPR). Received: September 16, 1998 / Accepted: March 10, 1999     

Material flows of end-of-life home appliances in Japan

In Japan, the Law for the Recycling of Specified Kinds of Home Appliances came into effect in April 2001. This law aims to introduce appropriate waste treatment and promote the efficient use of resources so that we can achieve a sound material-cycle society. The law introduces a new framework for recycling that places obligations principally on the manufacturers and retailers of home appliances. Material flow analysis of this new framework is essential for evaluation of the system and for finding any problems that may exist. We therefore analyzed the material flows in facilities that recycle electrical home appliances. The mass balances in the recycling facilities were appropriately estimated. Then the potential destinations were surveyed and analyzed, even though the legal framework does not include flows after the recycling facilities. The potential destination after the facilities varies and depends on both the economy and the related regulations. Currently, considerable amounts of recovered materials are exported and recycled. However, the sustainability of these trades is unknown. Therefore, we should keep a close eye on the situation and make sure that our recycling system is adaptable to meet any future changes.     

Material and heavy metal balance in a recycling facility for home electrical appliances

Collection and recycling of home electrical appliances was started in Japan in 2001 under a new recycling law. The law is aimed at promoting material recycling and at reducing the amount of waste to be landfilled. End of life products are processed by manual disassembly, shredding, and separation in 38 recycling facilities. The authors conducted a questionnaire survey and interviewed at some facilities to obtain information on process flow and material balance. By using the detailed records offered by one facility and by estimating the composition of recovered components, the material balance in the facilities was determined for four typical recycling processes. The heavy metal content of the recovered components was analyzed, then metal flow in the process was determined for each scenario. As a result, it was concluded that emissions to the environment of most heavy metals have been substantially reduced by the new recycling system, while a modest improvement in the rate of material recovery has been achieved.     

Life cycle assessment of integrated recycling schemes for plastic containers and packaging with consideration of resin composition

Many life cycle assessment studies have evaluated and compared the environmental performance of various technologies for recycling plastic containers and packaging in Japan and other countries. However, no studies have evaluated the combination of recycling technologies in consideration of the resin composition in terms of the quantity of each recycled product so as to maximize their environmental potential. In this study, 27 scenarios of recycling schemes for household waste plastic containers and packaging are developed through integrating a conventional recycling scheme with additional recycling schemes. The conventional recycling scheme involves municipal curbside collection and either the material recycling or feedstock recycling of waste plastics. The additional recycling schemes are feedstock recycling in steel works of the residue from conventional material recycling processes, and corporate voluntary collection and independent material recycling of specific types of plastic trays. Life cycle assessment based on the modeling of recycling processes considering the resin composition in terms of the quantity of each recycled product is applied to evaluate and compare these scenarios from the viewpoints of fossil resource consumption and CO₂ emission. The results show that the environmental loads are reduced in all scenarios including the additional recycling schemes compared with the conventional recycling scheme. However, the independent plastic tray recycling scheme exhibits lower additional environmental savings when the residue recycling scheme is integrated with the conventional material recycling scheme. This is because both additional recycling schemes aim to utilize polystyrene and polyethylene terephthalate, which would otherwise be incinerated as residue from material recycling processes. The evaluation of the environmental loads of plastic recycling with consideration of the resin composition in terms of the quantity of each recycled product makes it possible to investigate recycling schemes that integrate different technologies to maximize their environmental potential.     

International aspects of recycling of electrical and electronic equipment: material circulation in the East Asian region

This article examines the present circumstances of recycling of end-of-life electrical and electronic equipment discarded in Japan from the domestic and international viewpoints of material circulation. It is pointed out that some of the discarded items are absorbed into an invisible flow by informal economic activities, being exported in the form of secondhand equipment and secondary materials. Since the equipment has a pollution potential as well as a resource potential, it is anticipated that the pollution potential may possibly be realized if the equipment is mishandled at recycling plants in developing countries. To reduce the invisible flow as much as possible and to reduce the pollution potential from diffusion in developing countries, a policy tool such as extended producer responsibility should be applied to retailers of the equipment, as well as to producers.     

Improving the layout of recycling centres by use of lean production principles

There has been increased focus on recycling in Sweden during recent years. This focus can be attributed to external environmental factors such as tougher legislation, but also to the potential gains for raw materials suppliers. Recycling centres are important components in the Swedish total recycling system. Recycling centres are manned facilities for waste collection where visitors can bring, sort and discard worn products as well as large-sized, hazardous, and electrical waste. The aim of this paper was to identify and describe the main flows and layout types at Swedish recycling centres. The aim was also to adapt and apply production theory for designing and managing recycling centre operations. More specifically, this means using lean production principles to help develop guidelines for recycling centre design and efficient control.Empirical data for this research was primarily collected through interviews and questionnaires among both visitors and employees at 16 Swedish recycling centres. Furthermore, adapted observation protocols have been used in order to explore visitor activities. There was also close collaboration with a local recycling centre company, which shared their layout experiences with the researchers in this project.The recycling centres studied had a variety of problems such as queues of visitors, overloading of material and improper sorting. The study shows that in order to decrease the problems, the recycling centres should be designed and managed according to lean production principles, i.e. through choosing more suitable layout choices with visible and linear flows, providing better visitor information, and providing suitable technical equipment. Improvements can be achieved through proper planning of the layout and control of the flow of vehicles, with the result of increased efficiency and capacity, shorter visits, and cleaner waste fractions. The benefits of a lean production mindset include increased visitor capacity, waste flexibility, improved sorting quality, shorter time for visits and improved working conditions.     

Waste prevention for sustainable resource and waste management

Although the 2Rs (reduce and reuse) are considered high-priority approaches, there has not been enough quantitative research on effective 2R management. The purpose of this paper is to provide information obtained through the International Workshop in Kyoto, Japan, on 11–13 November 2015, which included invited experts and researchers in several countries who were in charge of 3R policies, and an additional review of 245 previous studies. It was found that, regarding policy development, the decoupling between environmental pressures and economy growth was recognized as an essential step towards a sustainable society. 3R and resource management policies, including waste prevention, will play a crucial role. Approaches using material/substance flow analyses have become sophisticated enough to describe the fate of resources and/or hazardous substances based on human activity and the environment, including the final sink. Life-cycle assessment has also been developed to evaluate waste prevention activities. Regarding target products for waste prevention, food loss is one of the waste fractions with the highest priority because its countermeasures have significant upstream and downstream effects. Persistent organic pollutants and hazardous compounds should also be taken into account in the situation where recycling activities are globally widespread for the promotion of a material-cycling society.     

Feasibility investigation on a dual waste-plastics recycling system concept

Fiber-reinforced plastics (FRP) were first used as a material for boats and bath tubs about 40 years ago. Because of their great durability, wastes including FRP products are increasing. In addition, since the FRP resin is synthesized from expensive reactants, material recycling is highly desirable. Recycling using supercritical water is one solution; however, the cost of producing the high pressure and temperature needed to produce supercritical water prevents the concept from being realized. Therefore, we proposed a system concept based on dual waste-plastics recycling. A numerical survey of the results confirmed that our concept was feasible and would contribute to resource recycling as we expected. Received: January 6, 1998 / Accepted: July 23, 1999     

Comparison of recycling outcomes in three types of recycling collection units

Commercial institutions have many factors to consider when implementing an effective recycling program. This study examined the effectiveness of three different types of recycling bins on recycling accuracy by determining the percent weight of recyclable material placed in the recycling bins, comparing the percent weight of recyclable material by type of container used, and examining whether a change in signage increased recycling accuracy. Data were collected over 6 weeks totaling 30 days from 3 different recycling bin types at a Midwest University medical center. Five bin locations for each bin type were used. Bags from these bins were collected, sorted into recyclable and non-recyclable material, and weighed. The percent recyclable material was calculated using these weights. Common contaminates found in the bins were napkins and paper towels, plastic food wrapping, plastic bags, and coffee cups. The results showed a significant difference in percent recyclable material between bin types and bin locations. Bin type 2 was found to have one bin location to be statistically different (p = 0.048), which may have been due to lack of a trash bin next to the recycling bin in that location. Bin type 3 had significantly lower percent recyclable material (p < 0.001), which may have been due to lack of a trash bin next to the recycling bin and increased contamination due to the combination of commingled and paper into one bag. There was no significant change in percent recyclable material in recycling bins post signage change. These results suggest a signage change may not be an effective way, when used alone, to increase recycling compliance and accuracy. This study showed two or three-compartment bins located next to a trash bin may be the best bin type for recycling accuracy.     

Potential e-waste generated from households in Indonesia using material flow analysis

Waste of electronic and electrical equipment (e-waste) generated in Indonesia is expected to increase due to high growth of the Indonesian economy and fast development in technology. As Indonesia has not yet had specified criteria on e-waste, in this study, e-waste is defined as any obsolete or unwanted electronic and electrical equipment that is introduced into the recycling and disposal process. The objective of this study is to estimate the e-waste generated in Indonesian households using the method of material flow analysis. The amount of generated e-waste could be used for constructing an e-waste recycling management system in Indonesia. E-waste materials that need to be treated could be known. In this study, some types of equipment, such as television, washing machine, refrigerator, personal computer, and mobile phone, were chosen to be tracers. Using the modified material flow analysis model proposed by Steubing et al. (Waste Manage 30:473–482, 38), the potential e-waste that was generated from households was estimated. The total estimated accumulation of generated e-waste from households in 2015 and 2025 is about 285,000 and 622,000 tonnes, respectively. If a proper recycling system was in place, a new source for valuable materials recovery would be created, as well as protecting the environment and health.     

Evaluation of material recycling for plastics: environmental aspects

“Zero emissions” is a concept envisaging the creation of a sustainable society with minimal disposal of resources. In order to realize zero emissions for plastics, it is important to establish a method for quantitatively evaluating candidate recycling processes. In this study, the principle of the substitution factor (SF) is introduced. A quantitative evaluation of the recycling process for plastics was then carried out. The production process for monofilament plastics was examined. The recycling of plastics discarded during the production process could be substituted in small amounts for virgin materials, giving reduced CO₂ emissions. Furthermore, production using recycled material mixed with virgin material was more effective in reducing CO₂ emissions than when recycled materials only were used. Received: November 19, 1999 / Accepted: November 28, 2000     

Material cycles in Asia: especially the recycling loop between Japan and China

In this article, we clarify the current status of Japanese exports and Chinese imports of secondary resources. A total of around 10 million metric tons (t) of secondary resources are exported annually from Japan to China, Hong Kong, and Korea. Hong Kong plays the role of a transshipment point, especially regarding the trade in plastic waste, and China imports much from the USA and Japan, often through Hong Kong. The secondary resources exported from Japan include both byproducts from manufacturing processes and end-of-life products or materials. The great demand in China, and the difference in prices between countries, drive this transboundary shipment, although Japan has enacted various recycling laws that were implicitly intended to promote domestic recycling. In China, the imported secondary resources are recycled, usually by means of primitive and low-cost hand labor. The greatest concern is whether there are still improper (illegal or polluting) recycling activities in China. International material cycles should prevent environmental pollution and ensure efficient resource utilization. To that end, the following measures are needed: cooperative control of the trade of secondary resources between countries, the alignment of domestic laws with the regulations in other countries based on the actual trade activities, and the realization of sound practices for global resources management.     

Material flow analysis of used personal computers in Japan

Most personal computers (PCs) are discarded by consumers after the data files have been moved to a new PC. Therefore, a used PC collection scheme should be created that does not depend on the distribution route of new PCs. In Japan, manufacturers’ voluntary take-back recycling schemes were established in 2001 (for business PCs) and 2003 (for household PCs). At the same time, the export of used PCs from Japan increased, affecting the domestic PC reuse market. These regulatory and economic conditions would have changed the flow of used PCs.In this paper, we developed a method of minimizing the errors in estimating the material flow of used PCs. The method’s features include utilization of both input and output flow data and elimination of subjective estimation as much as possible. Flow rate data from existing surveys were used for estimating the flow of used PCs in Japan for fiscal years (FY) 2000, 2001, and 2004. The results show that 3.92 million and 4.88 million used PCs were discarded in FY 2000 and 2001, respectively. Approximately two-thirds of the discarded PCs were disposed of or recycled within the country, one-fourth was reused within the country, and 8% were exported. In FY 2004, 7.47 million used PCs were discarded. The ratio of domestic disposal and recycling decreased to 37% in FY 2004, whereas the domestic reuse and export ratios increased to 37% and 26%, respectively. Flows from businesses to retailers in FY 2004 increased dramatically, which led to increased domestic reuse. An increase in the flow of used PCs from lease and rental companies to secondhand shops has led to increased exports. Results of interviews with members of PC reuse companies were and trade statistics were used to verify the results of our estimation of domestic reuse and export of used PCs.     

Evaluation method of automobile recycling systems for Asia considering international material cycles: application to Japan and Thailand

To examine an appropriate recycling system for end-of-life vehicles (ELVs) from Japan in the context of Asia, an Asian international automobile recycling input-output (AI-ARIO) analysis is presented. The AI-ARIO analysis spatially expands the existing ARIO analysis within the framework of the waste input-output (WIO) analysis developed by Nakamura et al., which considers the interdependence between the flow of goods and wastes in a country. This analysis focuses on the local and global cycles for ELVs in Asia and can evaluate the environmental and economic effects of alternative recycling systems. We estimated the AI-ARIO table for Japan and Thailand and applied it to scenario analyses covering the restriction of ELV trade between the two countries, the introduction of new recycling techniques in Thailand, and centralized treatment in Japan. We verified the applicability and effectiveness of the AI-ARIO analysis through the scenario analyses.     

A material flow analysis on current electrical and electronic waste disposal from Hong Kong households

A material flow study on five types of household electrical and electronic equipment, namely television, washing machine, air conditioner, refrigerator and personal computer (TWARC) was conducted to assist the Government of Hong Kong to establish an e-waste take-back system. This study is the first systematic attempt on identifying key TWARC waste disposal outlets and trade practices of key parties involved in Hong Kong. Results from two questionnaire surveys, on local households and private e-waste traders, were used to establish the material flow of household TWARC waste. The study revealed that the majority of obsolete TWARC were sold by households to private e-waste collectors and that the current e-waste collection network is efficient and popular with local households. However, about 65,000 tonnes/yr or 80% of household generated TWARC waste are being exported overseas by private e-waste traders, with some believed to be imported into developing countries where crude recycling methods are practiced. Should Hong Kong establish a formal recycling network with tight regulatory control on imports and exports, the potential risks of current e-waste recycling practices on e-waste recycling workers, local residents and the environment can be greatly reduced.     

Waste plastics recycling process using coke ovens

The Japan Iron and Steel Federation (JISF), as its voluntary energy-saving action plan, proposed a 10% energy reduction by 2010 with 1990 as the basis. Further, it has suggested an additional 1.5% energy saving by the use of waste plastics as a metallurgical raw material. The amount of processing of waste plastics which corresponds to this amount of energy conversion is about 1 million t scale during 1 year. Conventional known methods for recycle-processing of waste plastics include, for example, the method of injection into a blast furnace to use waste plastics as an iron-ore reducing agent instead of coal. On the other hand, the coking process is considered to be suitable as a waste plastic recycling facility because the process involves coal carbonization in a high-temperature and reducing atmosphere. Carbonization tests with mixed waste plastics were conducted with laboratory equipment and in actual coke ovens. As a result, it was confirmed that the waste plastics recycling process using coke ovens is feasible. Therefore, a waste plastics recycling process using coke ovens was started as a chemical recycling technology at Nippon Steel.     

An international comparative study of end-of-life vehicle (ELV) recycling systems

End-of-life vehicles (ELV) have become a global concern as automobiles have become popular worldwide. An international workshop was held to gather data and to discuss 3R policies and ELV recycling systems, their background and present situation, outcomes of related policies and programs, the framework of recycling and waste management, and case studies on related topics in several countries and regions, as well as the essential points of the comparison. Legislative ELV recycling systems are established in the EU, Japan, Korea, and China, while in the US, ELV recycling is managed under existing laws on environmental protection. Since automobile shredding residue (ASR) has a high calorific value and ash content, and includes heavy metals as well as a mass of unclassified fine particles, recycling ASR is considered highly difficult. Countries with a legislative ELV system commonly set a target for recovery rates, with many aiming for more than 95 % recovery. In order to reach this target, higher efficiency in ASR recovery is needed, in addition to material recycling of collectable components and metals. Environmentally friendly design was considered necessary at the planning and manufacturing stages, and the development of recycling systems and techniques in line with these changes are required for sound ELV management.