应用立塔式静电除雾器净化宝钢冷轧厂酸洗工艺段酸雾的实践

1998年末，鞍山静电技术研究设计院研制的静电除雾器在上海宝山钢铁公司冷轧厂首次应用，取得了非常理想的净化效果。本文概述了酸雾对该厂2030CM01酸洗工艺段的危害，并对静电除雾器的工作原理、净化过程、设计特点和现场使用等方面作出了系统论述。     

饮食业油烟净化技术与应用

近年来,饮食业油烟污染已成为城市大气污染的主要来源之一.比较分析了目前国内使用的几类油烟净化设备的性能及应用现状,提出不同规模的饮食业单位应选择的油烟净化技术.通过比较发现,静电油烟净化技术和静电复合式油烟净化技术是目前国内油烟净化技术的主流,并提出等离子体技术、催化燃烧技术是今后油烟净化的发展趋势.     

饮食业油烟净化技术与应用

近年来，饮食业油烟污染已成为城市大气污染的主要来源之一。比较分析了目前国内使用的几类油烟净化设备的性能及应用现状，提出不同规模的饮食业单位应选择的油烟净化技术。通过比较发现，静电油烟净化技术和静电复合式油烟净化技术是目前国内油烟净化技术的主流，并提出等离子体技术、催化燃烧技术是今后油烟净化的发展趋势。     

自由旋片除雾器脱水性能实验研究

提出一种新型除雾装置——自由旋片除雾器。在实验室条件下,从除雾效率、压力损失两方面研究了自由旋片除雾器的性能。实验结果表明,风速在11 m/s左右时,自由旋片除雾器的除雾效率达到最大值。对比实验发现,自由旋片除雾器的除雾效率远高于固定叶片除雾器的除雾效率,二者的除雾效率最大值相差约10%。自由旋片除雾器的除雾效率变化曲线在6~13 m/s的流速范围内相当平滑,说明自由旋片除雾器对含雾气流流速的波动有很好的适应性。另外,增加液气比和雾滴粒径会提高自由旋片除雾器的除雾效率。自由旋片除雾器压力损失系数仅为4.3,而固定叶片除雾器压力损失系数为6.6。所以,自由旋片除雾器的阻力特性远优于固定叶片除雾器。     

饮食业油烟净化技术综合评价

本文首先通过专家调查的方法建立了饮食业油烟净化技术综合评价指标体系,并确定相应的权数,然后采用模糊决策分析方法对现有净化技术进行了分析评价。结果表明,复合式和静电式技术是现有各种技术中最好的。     

钩板除雾器转折次数对除雾效率的影响

除雾器是用来除去烟气中细微液滴、降低污染物、保证系统正常运行的关键设备,故除雾器的研究具有重要意义。利用流体力学计算软件,分析无钩板与带钩板除雾器转折次数对除雾效率的影响。结果表明:除雾器增加转折次数和钩板都可以提高除雾效率,但同时会造成压降增大;增加钩板对除雾效率和压降的影响要高于增加转折次数的影响,带钩板的除雾器对2～10μm直径的液滴具有较理想的去除能力,对于粒径为8μm的液滴,当入口气体流速为3 m·s~(-1)、B=4时,带钩板除雾器除雾效率已达78.2%,并且增加带钩板除雾器的转折次数对除雾效率的提升要高于无钩板除雾器;液滴捕集模拟计算发现,当入口流速为3 m·s~(-1)、B=3时的除雾效率已达91.45%,比初始结构提升约20%。通过分析可知,除雾器可以通过增加钩板以及转折次数来提高对细微液滴的除去能力。     

高压静电催化耦合净化空气中的臭氧控制及其室内浓度预测模型

静电除尘技术由于其风阻小、PM_(2.5)净化效率高等特点,在空气污染治理中的应用备受关注。针对民用静电式空气净化装置的高压静电模块产生臭氧的问题,对比了在不同尺寸密封舱中高压静电模块与催化模块耦合前后臭氧浓度水平。依据单空间充分混合假设下的臭氧质量守恒方程和室内臭氧浓度衰减特性,针对有静电式空气净化装置的室内环境建立了可工程实用的臭氧浓度预测模型,并结合密封舱实验对预测模型进行了验证。研究表明高压静电耦合催化模块后能使舱内臭氧浓度维持在安全限值以内。该预测模型能有效预测室内臭氧浓度,对静电式空气净化器设计有指导意义。     

伞罩型除尘脱硫塔内除雾器性能研究

除雾器是湿法烟气脱硫(WFGD)系统内重要的设备之一,其性能对WFGD系统运行的可靠性有重要影响.利用Fluent6.2软件对新型伞罩型除尘脱硫塔内的三维两相流场进行数值模拟,气相采用RNG湍流模型,液相采用离散相模型,选择SIMPLE算法进行计算,分析塔内的折板除雾器和旋流板除雾器的速度场、压力场和液滴的分布情况.结果表明,烟气经过折板除雾器,产生了明显的压降,且在拐角区域湍流耗散强烈,是实现气液分离的关键区域;烟气经过旋流板除雾器,速度和压强分布具有良好的对称性,液滴被气流旋转抛向壁面实现气液分离.模拟结果对新型的WFGD除雾器的设计和运行具有一定的理论指导意义.     

脱硫吸收塔除雾器性能的实验研究和数值模拟

实验研究了不同操作条件、板片型式及板间距对除雾器除雾效率及压降的影响规律，并采用计算流体力学（CFD）方法对除雾器内流场进行了数值模拟与分析。研究结果表明，操作条件对压降和流场影响较小，而板片型式特别是迎风面的几何结构是影响流场与压降的关键因素；随着气速的增大，除雾效率增高，但当气速增到某一临界值（4～5 m/s）后，除雾效率随着气速的增大而迅速减小；除雾器压降的数值模拟结果与实验值吻合良好；除雾器内存在2个回流区，回流区是产生除雾器临界气速的重要原因之一。研究结果可为除雾器优化设计提供指导。     

中央空调净化系统的改进措施

介绍了室内空气净化技术及其特点.针对中央空调系统的特点,提出了将活性炭吸附技术、TiO2光催化技术与静电除尘技术结合的静电活性炭-TiO2光催化复合技术,这一组合技术可能成为今后空调系统空气净化系统重要的改进措施.     

静电除尘器烟道进口处流场的数值模拟

利用Fluent软件对静电除尘器烟道进口处流场进行了数值模拟,在此基础上提出一种新型的能有效均风的电晕线布置方法.结果表明,两相邻(垂直叠放)烟道进口处的电晕线平行放置时,在强电场力作用下产生的高速离子风会阻碍气流的均匀分布；两相邻烟道进口处的电晕线交叉放置时,可以起到明显的均风效果,更有利于除尘器内气流的均匀分布和提高除尘效率.该方法为静电除尘器的改造和设计提供了一种新的思路.     

ESP粉尘收集性能的影响因素

为了进一步提高电除尘器的收尘效率,尤其是对高比电阻粉尘的收尘效率,依据非稳态静电收集理论,对影响电除尘器粉尘收集性能各项因素的作用程度及机理进行了进一步研究。实验研究了粉尘收尘效率与不同比电阻粉尘的最优极间距、最优工作电压、粉尘层厚度和比电阻之间的相互关系。研究结果表明,随着极间距的增加,对应比收尘极面积,对于不同比电阻粉尘的收尘效率的增加幅度是不同的,其中高比电阻粉尘的收尘效率增加的趋势更加显著;粉尘比电阻越高,所对应的最优极间距越大,宽间距电除尘器对捕集高比电阻粉尘具有一定优越性;在最优极间距条件下,粉尘比电阻越高,其所对应的最优工作电压越小;相对于正常比电阻粉尘,随极板沉积粉尘层厚度的增加,高比电阻粉尘的最佳收尘效率所对应的最优工作电压升高幅度较大,而且最优工作电压所对应的收尘效率下降显著。随粉尘比电阻的增大,电除尘器收尘效率逐渐降低,特别是当粉尘比电阻大于1011Ω.cm后,粉尘收尘效率显著下降。研究结果与非稳态静电收尘理论提出的观点相吻合,有助于透彻理解电场结构和运行参数与粉尘收集性能的关系,特别是对于今后研发提高高比电阻粉尘收集性能的针对性技术措施具有指导作用。     

Some Factors in Minimizing Precipitator Costs

This paper is directed to those individuals involved in design of electrostatic precipitators. The Deutsch-Anderson model is usually employed by industry for the design of electrostatic precipitators. The so-called process design variable in this approach is the total capture area in the precipitator. Unfortunately, little is available on the equipment design of this unit, i.e., the geometric arrangement of the plates that constitute the capture area and the external dimensions of the physical structure that houses the precipitator components. These are important economic considerations, and it is to this subject that this paper is directed. It is relatively easy to predict equipment costs for “off-the-shelf” electrostatic precipitators; it is more difficult to closely predict the cost for a custom-made unit, which is more often the case encountered in practice. Once the capture area is calculated, the total precipitator cost becomes a strong function of the outer casing and outer accessories of the physical system. In this paper, a model is presented that can help minimize precipitator cost. An illustrative example complements the development of the model.     

Wet Electrostatic Precipitators for Control of Submicron Particles

The application of wet electrostatic precipitators is rapidly gaining popularity. The emission regulations are becoming more and more stringent and they are being enforced. The emphasis on removal of fine particles and organic liquid droplets in the submicron range is increasing. In order to meet the required outlet loadings and opacities, the pressure drop that has to be applied across a conventional scrubber has increased exponentially. The wet electrostatic precipitator is emerging as an economic alternative by virtue of its very low power consumption and its potential for removal of submicron particles with efficiencies in the high nineties. Several applications of the wet electrostatic precipitator will be reviewed in this paper.     

Joint US/USSR Test Program for Reducing Fly Ash Resistivity

An electrostatic precipitator preceded by a wet scrubber was tested at the Reftinskaya Power Station. The unit collects a high resistivity fly ash from the combustion of low sulfur Ekibastuz coal. The operating parameters of the precipitator were measured as well as the mass emissions and the in-situ electrical resistivity of the fly ash. Density, particle size distribution, electrical resistivity, and chemical composition were determined for collected samples of the fly ash. The fly ash was also characterized by x-ray diffraction and scanning electron microscopy. When a centrifugal wet wall scrubber was installed ahead of the electrostatic precipitator, the temperature of the flue gas entering the precipitator was decreased and the moisture content increased. The electrical resistivity of the fly ash was attenuated a decade, but not enough to overcome the adverse effects of back corona in the precipitator. Lowering the flue gas temperature to about 85°C by the addition of a venturi scrubber ahead of the centrifugal scrubber reduced the electrical resistivity of the fly ash another decade and allowed the operation of the precipitator without back corona.     

Economic Comparison of Selected Scenarios for Electrostatic Precipitators and Fabric Filters

Compliance with particulate standards for utility boilers burning low sulfur western coal has resulted in the installation and proposed installation of several fabric filter collectors where cold or hot electrostatic precipitators would have traditionally been applied. Recently, SO3 conditioning has been used to improve cold precipitator performance resulting in considerable reduction in specific collection area (SCA). All this suggests that trade-offs exist indicating ranges of SCA, A/C ratio, and power plant size (Mw) where fabric filters become competitive with electrostatic precipitators. Conceptual cost models are presented which indicate total capital investment and annual costs for the control devices. Precipitator costs are correlated with collecting area, gas flow rate, and power input and are presented as functions of SCA and Mw. Fabric filter costs are keyed to gross filter area, pressure drop, and gas flow rate. Fabric filters become competitive when a cold precipitator requires SCAs in excess of 600 to 800 and competitive when a hot precipitator requires equivalent cold precipitator SCAs in excess of 600 to 1000 depending on A/C ratio, Mw, and hot precipitator SCA credit allowance. The S0₃ conditioned precipitator scenario is shown to be economically competitive with fabric filters.     

电除尘器气流分布与粉尘沉降规律试验研究

简要介绍了斜气流技术机理,进行了均匀气流和斜气流状态下的粉尘沉降试验.通过试验数据分析,总结出了电除尘器内部两种气流分布状态下的粉尘沉降规律,指出斜气流技术的应用在提高除尘效率方面具有重大意义,并为斜气流技术的应用提出了一些建议.     

粉尘对电除尘器气流分布影响仿真研究

为了更加精确地研究电除尘器入口气流分布特征, 论文采用欧拉-拉格朗日多相流模型，对电除尘器内部气流分布进行了数值仿真。由于在进入除尘器的气流中引入了粉尘粒子，不仅可获得粉尘及粉尘颗粒粒径大小对气流分布均匀性的影响，而且这种模拟更加接近除尘器的气流实际情况。提出的模拟方法为电除尘器的气流分析提供了一条新的途径。     

The Effective Collection of Fly Ash At Pulverized Coal-Fired Plants

The relationship between sulfur in coal, boiler exit gas temperature, and the carbon portion of fly ash have a major effect on the electrical properties of fly ash. Whether effective collection of fly ash is obtained by the electrostatic precipitator installation alone or the precipitator—mechanical combination depends primarily on a knowledge of this relationship. Fly ash electrical properties can range from a highly "resistive" to a highly "conductive" state which can appreciably alter the precipitator collection performance. A correlation of coal sulfur and boiler exit flue gas temperature is given to indicate the probability of expecting an optimum voltage—current relationship with different combinations of these factors. Carbon affects the electrical conditioning of fly ash by providing parallel paths of current leakage through the deposited dust layer. Therefore, removal of the carbon particles in a mechanical collector placed before the precipitator can alter the precipitator electrical characteristics.     

Progress in High-Temperature Electrostatic Precipitation

Current-voltage relationships for negative corona are given for a pilot-scale electrostatic precipitator with 3-in. electrode spacing at 80°–1500°F and 35–80 psig. Direct comparison is made with the electrical characteristics for a 1-in. spacing at 1200°F over the same pressure range. Experimental results on both spacing agree well with electrostatic theory. Initial dust removal efficiencies for the pilot-scale precipitator ranged from 90 to 98% at 1460°F and 80 psig, but continuous operation was not achieved owing to excessive thermal expansion of the internal parts of the unit.