固定床中粒状脱硫剂除尘效率的研究

建立了非稳态过滤下的固定床颗粒层除尘效率模型.该模型尽可能地包含了影响固定床颗粒层除尘的参数,反映了沉积粉尘对除尘效率的影响；研究了以粒状脱硫剂为滤料的固定床在不同颗粒层厚度、空床气速、粒径下的除尘效率.结果表明,在颗粒层厚度为400～800 cm、空床气速≤0.4 m/s的条件下,颗粒层的除尘效率可达90％以上.     

An Experimental Study of Hopper Evacuation Effects on Multitube Cyclone Performance

An experimental multitube cyclone facility was constructed and experiments conducted to investigate the influence of hopper evacuation on multitube cyclone performance. The effects of the amount of hopper evacuation and the location of hopper evacuation on individual cyclone tube velocities and particle collection efficiency were determined. Cyclone tube velocities increased with increasing hopper evacuation although hopper evacuation location had little effect on the velocities. Particle collection efficiencies were increased from 89.5 percent to approximately 95 percent with 14 percent hopper evacuation from a location near the center of the hopper. Other hopper evacuation locations were not as effective in increasing collection efficiency. These results suggest that, while the increased velocity in the cyclone tubes is an important effect in the improvement of multitube cyclone performance with hopper evacuation, other factors such as redistribution of gas flow within the hopper are also important.     

收尘区脉冲供电对电除尘器收集性能的影响

建立了双区电除尘器实验模型,研究了预荷电压、不同供电方式下极板间距、电极型式对双区电除尘器收尘效果的影响.结果表明:随着预荷电压逐渐升高,除尘效率也随之增加,双区除尘效果明显优于单区的除尘效果.脉冲供电对电除尘器的除尘性能影响明显,与直流供电相比,脉冲供电对PM25的分级效率可提高16.9%;在较高的电压时,极板间距为...     

Fine particle removal performance of a two-stage wet electrostatic precipitator using a nonmetallic pre-charger

A novel two-stage wet electrostatic precipitator (ESP) has been developed using a carbon brush pre-charger and collection plates with a thin water film. The electrical and particle collection performance was evaluated for submicrometer particles smaller than 0.01- 0.5 micrometer in diameter by varying the voltages applied to the pre-charger and collection plates as well as the polarity of the voltage. The collection efficiency was compared with that calculated by the theoretical models. The long-term performances of the ESP with and without water films were also compared in tests using Japanese Industrial Standards dust. The experimental results show that the carbon brush pre-charger of the two-stage wet ESP had approximately 10% particle capture, while producing ozone concentrations of less than 30 ppb. The produced amounts of ozone are significantly lower than the current limits set by international agencies. The ESP also achieved a high collection rate performance, averaging 90% for ultrafine particles, as based on the particle number concentration at an average velocity of 1 m/sec corresponding to a residence time of 0.17 sec. Higher particle collection efficiency for the ESP can be achieved by increasing the voltages applied to the pre-charger and the collection plates. The decreased collection efficiency that occurred during dust loading without water films was completely avoided by forming a thin water film on the collection plates at a water flow rate of 6.5 L/min/m(2).     

Fine Particle Collection Efficiency Related to Pressure Drop,Scrubbant and Particle Properties,and Contact Mechanism

Collection efficiencies are shown for control of fine particles in venturi scrubbers (1) as a function of pressure drop, and (2) as a function of throat area and liquid to gas ratio. A relationship of pressure drop to throat area, gas density, throat velocity, and liquid to gas ratio is given and is used to provide a method for estimating efficiency knowing only these scrubber design parameters. The effect of charged particles and of surface active agents on collection efficiency are discussed briefly.     

ESP粉尘收集性能的影响因素

为了进一步提高电除尘器的收尘效率,尤其是对高比电阻粉尘的收尘效率,依据非稳态静电收集理论,对影响电除尘器粉尘收集性能各项因素的作用程度及机理进行了进一步研究。实验研究了粉尘收尘效率与不同比电阻粉尘的最优极间距、最优工作电压、粉尘层厚度和比电阻之间的相互关系。研究结果表明,随着极间距的增加,对应比收尘极面积,对于不同比电阻粉尘的收尘效率的增加幅度是不同的,其中高比电阻粉尘的收尘效率增加的趋势更加显著;粉尘比电阻越高,所对应的最优极间距越大,宽间距电除尘器对捕集高比电阻粉尘具有一定优越性;在最优极间距条件下,粉尘比电阻越高,其所对应的最优工作电压越小;相对于正常比电阻粉尘,随极板沉积粉尘层厚度的增加,高比电阻粉尘的最佳收尘效率所对应的最优工作电压升高幅度较大,而且最优工作电压所对应的收尘效率下降显著。随粉尘比电阻的增大,电除尘器收尘效率逐渐降低,特别是当粉尘比电阻大于1011Ω.cm后,粉尘收尘效率显著下降。研究结果与非稳态静电收尘理论提出的观点相吻合,有助于透彻理解电场结构和运行参数与粉尘收集性能的关系,特别是对于今后研发提高高比电阻粉尘收集性能的针对性技术措施具有指导作用。     

Precipitator Gas Flow Distribution

An electrostatic precipitator, furnished on a 500-Mw tan-gentially-fired steam generator burning coal, was to collect 99.6% of the fly ash being generated in the furnace of this unit. Preliminary measurements indicated that the installation was not meeting its collection guarantee. Precipitator outlet flue dust distribution indicated that poor gas flow distribution might be one of the causes of the low performance. When observation ports were installed in the outlet flue to permit a direct visual evaluation of the problem, it was found that high velocity jets were present in the collecting electrodes, and that hopper sweepage was present. A model study along with velocity distribution measurements of the installation were authorized. Flow analysis indicated that the field and model correlated well. Extensive changes were made in the model, which eliminated or minimized the high velocity jets and hopper sweepage. After these changes were made in the field installation, it was able to achieve the required dust collection efficiency.     

On the efficiency of impingers with fritted nozzle tip for collection of ultrafine particles

The aim of this study was to determine the collection efficiency of ultrafine particles into an impinger fitted with a fritted nozzle tip as a means to increase contact surface area between the aerosol and the liquid. The influence of liquid sampling volume, frit porosity and the nature of the sampling liquid was explored and it was shown that all impact on the collection efficiency of particles smaller than 220 nm. Obtained values for overall collection efficiency were substantially higher (～30–95%) than have been previously reported, mainly due to the high deposition of particles in the fritted nozzle tip, especially in case of finer porosity frits and smaller particles. Values for the capture efficiency of the solvent alone ranged from 20 to 45%, depending on the type and the volume of solvent. Additionally, our results show that airstream dispersion into bubbles improves particle trapping by the liquid and that there is a difference in collection efficiencies based on the nature and volume of the solvent used.     

基于正交实验的颗粒移动床烟气脱硫工艺参数优化

石灰石颗粒移动床脱硫工艺参数是影响脱硫效率和操作压降变化的重要因素,考虑到工艺参数对脱硫过程的影响,基于正交实验方法,通过直观分析和方差分析得到喷淋密度、空床气速、SO2浓度、烟气温度和床层下移速度对脱硫效率影响程度的主次顺序和脱硫效率与各因素之间的关系,并且分析了各因素对脱硫效率的影响规律。研究发现,各因素对脱硫效率的影响程度依次是空床气速>喷淋密度>SO2浓度>烟气温度>床层下移速度。喷淋密度对脱硫效率的影响高度显著,呈正相关;空床气速对脱硫效率的影响高度显著,呈负相关;SO2浓度和烟气温度对脱硫效率有影响但不显著,呈负相关。床层下移速度与脱硫效率呈正相关。     

Specifying Venturi Scrubber Throat Length for Effective Particle Capture at Minimum Pressure Loss Penalty

A simplified equation for specifying the optimum minimum length for commercial venturi scrubber throats is presented in this paper. This theoretical correlation is derived using an optimum velocity ratio (velocity of collector droplet at end of venturi throat to velocity of gas in throat) and is a function of throat gas velocity and liquid to gas ratio. This velocity ratio establishes the minimum throat length and is based on available literature data. Predicted venturi scrubber particle collection for throats specified by this procedure compare favorably with reported commercial venturi collection efficiencies and with modeled venturi efficiencies over the practical range of venturi scrubber operation.     

Fine particle migration and collection in a wet electrostatic precipitator

Electrostatic precipitation is considered as an effective technology for fine particle removal. A lab-scale wet electrostatic precipitator (ESP) with wire-to-plate configuration was developed to study particle migration and collection. The performance of the wet ESP was evaluated in terms of the corona discharge characteristics, total removal efficiency and fractional removal efficiency. The corona discharge characteristics and particle removal abilities of the wet ESP were investigated and compared with dry ESP. Particle removal efficiency was influenced by discharge electrode type, SO₂ concentration, specific collection area (SCA) and particle/droplet interaction. Results showed that the particle removal efficiency of wet ESP was elevated to 97.86% from 93.75% of dry ESP. Three types of discharge electrodes were investigated. Higher particle removal efficiency and larger migration velocity could be obtained with fishbone electrode. Particle removal efficiency decreased by 2.87% when SO₂ concentration increased from 0 ppm to 43 ppm as a result of the suppression of corona discharge and particle charging. The removal efficiency increased with higher SCA, but it changed by only 0.71% with the SCA increasing from 25.0 m²/(m³/s) to 32.5 m²/(m³/s). Meanwhile, the increasing of particle and droplet concentration was favorable to the particle aggregation and improved particle removal efficiency.

Implications: This work tends to study the particle migration and collection under spraying condition. The performance of a wet electrostatic precipitator (ESP) is evaluated in terms of the corona discharge characteristics, total particle removal efficiency, and fractional particle removal efficiency. The effects of water droplets on particle removal, especially on removal of particles with different sizes, is investigated. The optimization work was done to determine appropriate water consumption, discharge electrode type, and specific collection area, which can provide a basis for wet ESP design and application.     

Moving Bed Adsorption System for Control of VOCs from an Aircraft Painting Facility

An activated carbon moving bed system (10 to 100 acf m air flow) was tested for controlling VOC emissions from a commercial aircraft painting facility. The cross-flow moving adsorbent bed showed a VOC collection efficiency in the 77.1 to 99.6 percent range over a superficial gas velocity range of 27 to 185 ft/min (0.14-0.94 m/sec). The collection efficiencies were neither affected by a change in carbon flow rates from 5 to 8 Ib/hr (2.3 to 3.6 kg/hr) nor by a change in the gas superficial velocity from 27 to 185 ft/min. The VOC concentration in the emission stream from the painting hangar was found to vary by at least a factor of 20 (from 0.18 to 15 ppm) both over the five month period (during which the 15 system tests of about three hours each were conducted) and within a single eight hour work shift.     

Integration of a nonmetallic electrostatic precipitator and a wet scrubber for improved removal of particles and corrosive gas cleaning in semiconductor manufacturing industries

To remove particles in corrosive gases generated by semiconductor industries, we have developed a novel non-metallic, two-stage electrostatic precipitator (ESP). Carbon brush electrodes and grounded carbon fiber-reinforced polymer (CFRP) form the ionization stage, and polyvinyl chloride collection plates are used in the collection stage of the ESP The collection performance of the ESP downstream of a wet scrubber was evaluated with KC1, silica, and mist particles (0.01-10 pm), changing design and operation parameters such as the ESP length, voltage, and flow rate. A long-term and regeneration performance (12-hr) test was conducted at the maximum operation conditions of the scrubber and ESP and the performance was then demonstrated for 1 month with exhaust gases from wet scrubbers at the rooftop of a semiconductor manufacturing plant in Korea. The results showed that the electrical and collection performance of the ESP (16 channels, 400x400 mm2) was maintained with different grounded plate materials (stainless steel and CFRP) and different lengths of the ionization stage. The collection efficiency of the ESP at high air velocity was enhanced with increases in applied voltages and collection plate lengths. The ESP (16 channels with 100 mm length, 400x400 mm2x540 mm with a 10-mm gap) removed more than 90% of silica and mistparticles with 10 and 12 kV applied to the ESPat the air velocity of 2 m/s and liquid-to-gas ratio of 3.6 L/m3. Decreased performance after 13 hours ofcontinuous operation was recovered to the initial performance level by 5 min of water washing. Moreover during the 1-month operation at the demonstration site, the ESP showed average collection efficiencies of 97% based on particle number and 92% based on total particle mass, which were achieved with a much smaller specific corona power of 0.28 W/m3/hr compared with conventional ESPs.     

Chlorination of dibenzofuran and dibenzo-p-dioxin vapor by copper (II) chloride

Dibenzofuran (DF) is formed from phenol and benzene in combustion gas exhaust streams prior to particle collection equipment. Subsequent chlorination at lower temperatures on particle surfaces is a potential source of chlorinated dibenzofuran (CDF). Gas streams containing 8% O₂ and approximately 0.1% DF vapor were passed through particle beds containing copper (II) chloride (0.5% Cu, mass) at temperatures ranging from 200 to 400 °C to investigate the potential for CDF formation during particle collection. Experiment duration was sufficient to provide an excess amount of DF (DF/Cu=3). The efficiency of DF chlorination by CuCl₂ and the distribution of CDF products were measured, with effects of temperature, gas velocity, and experiment duration assessed. Results of a more limited investigation of dibenzo-p-dioxin (DD) chlorination by CuCl₂ to form chlorinated DD (CDD) products are also presented.

The efficiency of DF/DD chlorination by CuCl₂ was high, both in terms of CuCl₂ utilization and DF/DD conversion. Total yields of Cl on CDF/CDD products of up to 0.5 mole Cl per mole CuCl₂ were observed between 200 and 300 °C; this suggests that nearly 100% CuCl₂ was utilized, assuming a conversion of two moles of CuCl₂ to CuCl per mole Cl added to DD/DF. In a short duration experiment (DF/Cu=0.3), nearly 100% DF adsorption and conversion to CDF was achieved. The degree of CDF chlorination was strongly dependent on gas velocity. At high gas velocity, corresponding to a gas–particle contact time of 0.3 s, mono-CDF (MCDF) yield was largest, with yields decreasing with increasing CDF chlorination. At low gas velocity, corresponding to a gas–particle contact time of 5 s, octa-CDF yield was largest. DF/DD chlorination was strongly favored at lateral sites, with the predominant CDF/CDD isomers within each homologue group those containing Cl substituents at only the 2,3,7,8 positions. At the higher temperatures and lower gas velocities studied, however, broader isomer distributions, particularly of the less CDD/CDF products, were observed, likely due to preferential destruction of the 2,3,7,8 congeners.     

Spray Charging and Trapping Scrubber for Fugitive Particle Emission Control

The control of fugitive process emissions (FPE) with Spray Charging and Trapping (SCAT) scrubber was evaluated both theoretically and experimentally. The SCAT uses air curtain and/or jets to contain, convey, and divert the FPE into a charged spray scrubber.

Experiments were performed on an 8000 cfm bench-scale spray scrubber to verify the theory and feasibility of collecting fugitive particles with charged water spray. The effects of charge levels on drops and particles, nozzle type, drop size, gas velocity, and liquid/gas ratio on collection efficiency were determined experimentally. The results of the experiments and the comparison between theory and data are presented.

An air curtain was developed for conveying the FPE to the spray scrubber, deflecting the crosswind, and containing hot buoyant plume. The design and air flow field for the air curtain are presented.     

Precipitation of Charged Dust Particles on Electrostatic Screen

The purpose of this paper is to present collection performance dependence upon the parameters of channeled electrodes in a twostage precipitator. The practical channeled electrostatic screens are classified into two types and the respective theoretical collection efficiency equations are obtained by employing idealized models. It is shown that In normal operating conditions the most effective particle collection mechanism in the device is electrostatic precipitation rather than the Inertlal separation. It is also pointed out that the channeled electrode, in comparison with the plate-type, should be a narrow width. An empirical efficiency equation is recommended and the agreement between experimental data and empirical equation is within 6%.     

Chlorination of dibenzofuran and dibenzo-p-dioxin vapor by copper (II) chloride

Dibenzofuran (DF) is formed from phenol and benzene in combustion gas exhaust streams prior to particle collection equipment. Subsequent chlorination at lower temperatures on particle surfaces is a potential source of chlorinated dibenzofuran (CDF). Gas streams containing 8% O₂ and approximately 0.1% DF vapor were passed through particle beds containing copper (II) chloride (0.5% Cu, mass) at temperatures ranging from 200 to 400 °C to investigate the potential for CDF formation during particle collection. Experiment duration was sufficient to provide an excess amount of DF (DF/Cu=3). The efficiency of DF chlorination by CuCl₂ and the distribution of CDF products were measured, with effects of temperature, gas velocity, and experiment duration assessed. Results of a more limited investigation of dibenzo-p-dioxin (DD) chlorination by CuCl₂ to form chlorinated DD (CDD) products are also presented.The efficiency of DF/DD chlorination by CuCl₂ was high, both in terms of CuCl₂ utilization and DF/DD conversion. Total yields of Cl on CDF/CDD products of up to 0.5 mole Cl per mole CuCl₂ were observed between 200 and 300 °C; this suggests that nearly 100% CuCl₂ was utilized, assuming a conversion of two moles of CuCl₂ to CuCl per mole Cl added to DD/DF. In a short duration experiment (DF/Cu=0.3), nearly 100% DF adsorption and conversion to CDF was achieved. The degree of CDF chlorination was strongly dependent on gas velocity. At high gas velocity, corresponding to a gas–particle contact time of 0.3 s, mono-CDF (MCDF) yield was largest, with yields decreasing with increasing CDF chlorination. At low gas velocity, corresponding to a gas–particle contact time of 5 s, octa-CDF yield was largest. DF/DD chlorination was strongly favored at lateral sites, with the predominant CDF/CDD isomers within each homologue group those containing Cl substituents at only the 2,3,7,8 positions. At the higher temperatures and lower gas velocities studied, however, broader isomer distributions, particularly of the less CDD/CDF products, were observed, likely due to preferential destruction of the 2,3,7,8 congeners.     

Dust collection efficiency analysis in a two-dimensional circulating granular bed filter

Dust collection efficiency data were analyzed to determine better operating conditions for a two-dimensional circulating granular bed filter (CGBF). The dust collection efficiency in the granular bed was affected by the following operating parameters: the louver angle, the solids mass flow rate, and the particle size of the bed material. Experimental results showed that higher dust collection efficiency occurs when the solids mass flow rates were 20.34 +/- 0.24, 21.50 +/- 0.11, and 30.51 +/- 0.57 g/sec at louver angles of 45 degrees, 30 degrees, and 20 degrees, respectively. Optimal dust collection efficiency peaked with a louver angle of 30 degrees. Average particle sizes of bed material by sieve diameters (microm) of 795 microm had higher dust collection efficiency than the average collector particle size of 1500 microm. Dust collection efficiency is influenced by bed material attrition phenomenon, causing dust collection efficiency to decrease rapidly. The dust collection efficiency analysis not only found the system free of design defects but also assisted in the operation of the two-dimensional CGBF system.     

Collection efficiency of a midget impinger for nanoparticles in the range of 3–100 nm

Impingers have been employed for collection of biological particles for a long time and the collection efficiency for submicron particles has been well studied for a few impinger models, like the SKC Biosampler and the AGI 30. These efficiency studies have been limited to particles larger than about 15 nm. The aim of this research is to determine the collection efficiency of ultrafine particles (from 3 to 100 nm) of a 25 ml midget impinger. The effect of different collection parameters (particle type, collection fluid volume and type and flow rate) was studied and results are presented here. All results showed minimum collection efficiencies from 3 to 10% at approximately 40–57 nm. Increasing the volume of the collection liquid and flow rate improved the collection efficiency of the impinger.     

Dust Collection Efficiency Analysis in a Two-Dimensional Circulating Granular Bed Filter

Abstract

Dust collection efficiency data were analyzed to determine better operating conditions for a two-dimensional circulating granular bed filter (CGBF). The dust collection efficiency in the granular bed was affected by the following operating parameters: the louver angle, the solids mass flow rate, and the particle size of the bed material. Experimental results showed that higher dust collection efficiency occurs when the solids mass flow rates were 20.34 ± 0.24, 21.50 ± 0.11, and 30.51 ± 0.57 g/sec at louver angles of 45°, 30°, and 20°, respectively. Optimal dust collection efficiency peaked with a louver angle of 30°. Average particle sizes of bed material by sieve diameters (μm) of 795 μm had higher dust collection efficiency than the average collector particle size of 1500 μm. Dust collection efficiency is influenced by bed material attrition phenomenon, causing dust collection efficiency to decrease rapidly. The dust collection efficiency analysis not only found the system free of design defects but also assisted in the operation of the two-dimensional CGBF system.