共查询到18条相似文献,搜索用时 78 毫秒
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采用大变形弹塑性有限元理论,用DYNA3D(研究版)有限元软件,对无缝钢管局部径向模具塑性成形过程中当凸模的凹槽尺寸与凸模的圆弧半径发生变化时进行了数值模拟研究,得出了对成形钢管表面质量控制具有重要参考价值的结论,解决了成形钢管表面的压痕问题。 相似文献
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基于连续介质力学及有限变形理论 ,建立了用于三维板料成形过程模拟的有限元模型 ,开发了动力显式算法的板料成形过程模拟的有限元分析程序DESSFORMM3D。最后 ,用笔者新开发的动力显式弹粘塑性有限元程序对不同压边情况下半球形件的拉深过程进行分析 ,并把数值结果与实验进行对比 ,验证了软件的计算结果。 相似文献
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Amir H. Roohi M. Hoseinpour Gollo H. Moslemi Naeini 《Journal of Manufacturing Processes》2012,14(3):269-276
Laser forming process is used in forming and bending of metallic and non-metallic sheets. Laser beam irradiation causes a localized temperature increase and a localized mechanical strength decrease. In this article, an external mechanical force is added to a laser beam irradiation, which is called external force-assisted laser forming process, to gain a 90-degree bending angle. Furthermore, Numerical simulation of the process is performed to achieve a good understanding of the process. Simulation results show that more than two-third of the final forming is due to the laser beam irradiation. Equivalent plastic strain values during laser forming and external force-assisted laser forming processes are compared. Results show that equivalent plastic strain in laser forming process increases in a step pattern, with increasing in scan pass numbers. This occurs because when the laser beam irradiates on the sheet surface, it reduces the yield strength of the sheet. Equivalent plastic strain in external force-assisted laser forming process has an oscillatory step nature. This attributes to simultaneous effects of strain hardening and thermal induced reduction of yield strength of the sheet. Simulations were in good accordance with experiments. 相似文献
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《Journal of Manufacturing Processes》2014,16(3):363-372
The dimpling process is a novel cold-roll forming process that involves dimpling of a rolled flat strip prior to the roll forming operation. This is a process undertaken to enhance the material properties and subsequent products’ structural performance while maintaining a minimum strip thickness. In order to understand the complex and interrelated nonlinear changes in contact, geometry and material properties that occur in the process, it is necessary to accurately simulate the process and validate through physical tests. In this paper, 3D non-linear finite element analysis was employed to simulate the dimpling process and mechanical testing of the subsequent dimpled sheets, in which the dimple geometry and material properties data were directly transferred from the dimpling process. Physical measurements, tensile and bending tests on dimpled sheet steel were conducted to evaluate the simulation results. Simulation of the dimpling process identified the amount of non-uniform plastic strain introduced and the manner in which this was distributed through the sheet. The plastic strain resulted in strain hardening which could correlate to the increase in the strength of the dimpled steel when compared to plain steel originating from the same coil material. A parametric study revealed that the amount of plastic strain depends upon on the process parameters such as friction and overlapping gap between the two forming rolls. The results derived from simulations of the tensile and bending tests were in good agreement with the experimental ones. The validation indicates that the finite element analysis was able to successfully simulate the dimpling process and mechanical properties of the subsequent dimpled steel products. 相似文献
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《Journal of Manufacturing Processes》2008,10(2):74-81
The main aim of the study was to determine the effect of two different refinement methods on EN AW-Al99,5 primary structure and development of the refinement mechanism. The first method consisted of inoculation with a small amount of (Ti+B) according to PN-EN 573-3 standard and the second one consisted of employing an electromagnetic field during the aluminum crystallization process. These structure refinement methods are particularly important in continuous and semi-continuous casting where products are used for plastic forming. The large columnar crystal zone results in reduction of the extrusion rate on presses; moreover, during the ingot rolling delamination of external layers may occur. 相似文献
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Surface distortions in the form of wrinkles are often observed in sheet metals during stamping and other forming operations. Because of the trend in recent years towards thinner, higher-strength sheet metals, wrinkling is increasingly becoming a more common and troublesome mode of failure in sheet metal forming. The prediction and prevention of wrinkling during a sheet forming process are important issues for the design of part geometry and processing parameters. This paper treats the phenomenon of flange wrinkling as a bifurcated solution of the equations governing the deep drawing problem when the flat position of the flange becomes unstable. Hill’s bifurcation criterion is used to predict the onset of flange wrinkling in circular and square cup drawing. In particular, the maximum cup height that can be drawn without the onset of flange wrinkling is predicted for the given set of process parameters. A parametric study of the maximum cup height is also carried out with respect to various geometric, material and process parameters. Finite element formulation, based on the updated Lagrangian approach, is employed for the analysis. The incremental logarithmic strain measure, which allows the use of a large incremental deformation, is used. The stresses are updated in a material frame. The material is assumed to be elastic–plastic, strain hardening, yielding according to an anisotropic yield criterion of Barlat et al. (2005) [23] (named as Yld2004-18p). Isotropic power law hardening is assumed. Inertia forces are neglected due to small accelerations. Modified Newton–Raphson iterative technique is used to solve the nonlinear incremental equations. 相似文献