Influence of displacement constraints in thermomechanical analysis of laser micro-spot welding process

The evolution of mechanical components into smaller size generating a need for microwelding of these components using laser which offers better control as compared to arc and plasma processing. The present article describes the numerical simulation of laser micro-spot welding using finite element method. A two dimensional Gaussian distributed surface heat flux as a function of time is used to perform a sequentially coupled thermal and mechanical analysis. The model is used for simulating laser micro-spot welding of stainless steel sheet under different power conditions and configurations of mechanical constraints. The temperature dependent physical properties of SS304 have been considered for the simulation and an isotropic strain hardening model has been used. The simulated weld bead dimensions have been compared with experimental results and temperature profiles have been calculated. The maximum deformation of 0.02 mm is obtained with maximum laser power of 75 W. The thermal stress is more inducing factor to temperature induced residual stresses and plastic strain as compared to mechanical constraints. The plastic strain changes significantly by displacement constraints as compared to residual stress.     

Comparison of mechanical properties of pure copper welded using friction stir welding and tungsten inert gas welding

The objective of this research is to investigate the mechanical properties including bonding, tensile strength, and impact resistance of pure copper welded using friction stir welding (FSW) method and compare them with that of tungsten inert gas (TIG) welding. Micro-hardness tests are performed on pure copper, TIG welded copper and FSW welded copper to determine the effect of heat on the hardness of welded coppers. Tensile strength tests and notch tensile strength tests are performed to determine the mechanical properties of different weld process.In this experiment, it is found that the notch tensile strength and the notch strength ratio for FSW (212 MPa, 1.10) are significantly higher than those (190 MPa, 1.02) of TIG welding. For the impact tests, the weld zone and heat-affected zone energy absorption values for FSW (2.87 J, 2.25 J) are higher than those (1.32 J, 0 J) of TIG welding. XRD tests are performed to determine components of copper before and after welding process for TIG and FSW.     

A comparative study on the effect of GTAW processes on the microstructure and mechanical properties of P91 steel weld joints

Modified 9Cr-1Mo (P91) steel is widely used in the construction of power plant components. In the present study, a comparative study on influence of activated flux tungsten inert gas (A-TIG), and gas tungsten arc (GTA) welding processes on the microstructure and the impact toughness of P91 steel welds was carried out. P91 steel welds require a minimum of 47 J during the hydrotesting of vessels as per the EN1557: 1997 specification. Toughness of P91 steel welds was found to be low in the as-weld condition. Hence post-weld heat treatment (PWHT) was carried out on weld with the objective of improving the toughness of weldments. Initially as per industrial practice, PWHT at 760 °C – 2 h was carried out in order to improve the toughness of welds. It has been found that after PWHT at 760 °C – 2 h, GTA weld (132 J) has higher toughness than the required toughness (47 J) as compared with A-TIG weld (20 J). The GTA weld has higher toughness due to enhanced tempering effects due to multipass welding, few microinclusion content and absence of δ-ferrite. The A-TIG weld requires prolonged PWHT (i.e. more than 2 h at 760 °C) than GTA weld to meet the required toughness of 47 J. This is due to harder martensite, few welding passes that introduces less tempering effects, presence of δ-ferrite (0.5%), and more alloy content. After PWHT at 760 °C – 3 h, the toughness of A-TIG weld was improved and higher than the required toughness of 47 J.     

Metal-cored arc welding process for joining of modified 9Cr-1Mo (P91) steel

In the present work, metal-cored arc welding process was used for joining of modified 9Cr-1Mo (P91) steel. Metal-cored arc welding process is characterized by high productivity, slag-free process, defect-free weldments that can be produced with ease, and good weldability. Toughness is essential in welds of P91 steel during hydro-testing of vessels. There is a minimum required toughness of 47 J for welds that has to be met as per the EN1557:1997 specification. In the present study, welds were completed using two kinds of shielding gases, each composition being 80% Argon + 20% CO₂, and pure argon respectively. Microstructural characterization and toughness evaluation of welds were done in the as – weld, PWHT at 760 °C – 2 h and PWHT at 760 °C – 5 h conditions. The pure argon shielded welds (‘A2’ and ‘B2’) have higher toughness than 80% argon + 20% CO₂ shielded welds (‘A1’ and ‘B1’). Pure argon shielded welds show less microinclusion content with low volume fraction of δ-ferrite (<2%) phase. Themo-calc windows (TCW) was used for the prediction of equilibrium critical transformation points for the composition of the welds studied. With increase in post-weld heat treatment (PWHT) duration from 2 h to 5 h, there was increase in toughness of welds above 47 J. Using metal-cored arc welding process, it was possible to achieve the required toughness of more than 47 J after PWHT at 760 °C – 2 h in P91 steel welds.     

Shared control of robotic friction stir welding in the presence of imperfect joint fit-up

In this paper a shared control strategy is presented that allows a skilled operator to identify irregularities that occur during robotic friction stir welding (FSW) and assist the robotic system in producing an appropriate response. Human operators are adept at identifying disturbances; however, the complexity of the friction stir welding process makes it difficult for the operator to respond. While examining the capabilities of shared control in friction stir welding, this paper focuses on responding to defects that are caused by a lack of workpiece material during butt welding, such as gaps. A compensation strategy is presented that combines the human operator's perceptual strengths with an automated procedure for adjustment of the process parameters (i.e. travel angle and plunge depth). Experiments comparing four control strategies are performed while welding 5083-H116 aluminum. Through our experiments we demonstrate that if the FSW control task is appropriately shared between the human operator and the computer control system, the weld quality (strength) can be improved (from 9 ksi to 31 ksi for a gap size of 2.5 mm) as compared with the nominal case in which no corrections are made.     

Numerical simulation of residual stresses for friction stir welds in copper canisters

In an attempt to map the residual stress distributions after friction stir welding of copper canisters, a three-dimensional thermo-mechanical model has been formulated by coupling heat transfer and elasto-plasticity analyses. The transient temperature field around the tool is simulated by a moving heat source. The simulation shows that the residual stress distribution in a thick-wall copper canister is sensitive to the circumferential angle and asymmetrical to the weld line. Both tensile and compressive stresses emerge along the weld line and its vicinity. The maximum tensile stress appears in the circumferential direction on the outer surface. The maximum tensile stress, whether it is predicted by the finite element method or measured by the hole-drilling technique and the X-ray diffraction method, does not exceed 50 MPa in general.     

The social and spatial distribution of temperature-related health impacts from urban heat island reduction policies

Cities are developing innovative strategies to combat climate change but there remains little knowledge of the winners and losers from climate-adaptive land use planning and design. We examine the distribution of health benefits associated with land use policies designed to increase vegetation and surface reflectivity in three US metropolitan areas: Atlanta, GA, Philadelphia, PA, and Phoenix, AZ. Projections of population and land cover at the census tract scale were combined with climate models for the year 2050 at 4 km × 4 km resolution to produce future summer temperatures which were input into a comparative risk assessment framework for the temperature-mortality relationship. The findings suggest disparities in the effectiveness of urban heat management strategies by age, income, and race. We conclude that, to be most protective of human health, urban heat management must prioritize areas of greatest population vulnerability.     

Double-electrode arc welding process: Principle,variants, control and developments

Double-electrode gas metal arc welding (DE-GMAW) is a novel welding process in which a second electrode, non-consumable or consumable, is added to bypass part of the wire current. The bypass current reduces the heat input in non-consumable DE-GMAW or increases the deposition rate in consumable DE-GMAW. The fixed correlation of the heat input with the deposition in conventional GMAW and its variants is thus changed and becomes controllable. At the University of Kentucky, DE-GMAW has been tested/developed by adding a plasma arc welding torch, a GTAW (gas tungsten arc welding) torch, a pair of GTAW torches, and a GMAW torch. Steels and aluminum alloys are welded and the system is powered by one or multiple power supplies with appropriate control methods. The metal transfer has been studied at the University of Kentucky and Shandong University resulting in the desirable spray transfer be obtained with less than 100 A base current for 1.2 mm diameter steel wire. At Lanzhou University of Technology, pulsed DE-GMAW has been successfully developed to join aluminum/magnesium to steel. At the Adaptive Intelligent Systems LLC, DE-GMAW principle has been applied to the submerged arc welding (SAW) and the embedded control systems needed for industrial applications have been developed. The DE-SAW resulted in 1/3 reduction in heat input for a shipbuilding application and the weld penetration depth was successfully feedback controlled. In addition, the bypass concept is extended to the GTAW resulting in the arcing-wire GTAW which adds a second arc established between the tungsten and filler to the existing gas tungsten arc. The DE-GMAW is extended to double-electrode arc welding (DE-AW) where the main electrode may not necessarily to be consumable. Recently, the Beijing University of Technology systematically studied the metal transfer in the arcing-wire GTAW and found that the desired metal transfer modes may always be obtained from the given wire feed speed by adjusting the wire current and wire position/orientation appropriately. A variety of DE-AW processes are thus available to suit for different applications, using existing arc welding equipment.     

The effect of pitting corrosion on split sleeve cold hole expanded,bare 7075-T651 aluminium alloy

As part of an aircraft fleet fatigue life improvement program, investigation has been carried out into the effect pitting corrosion has on bare 7075-T651 which had undergone split sleeve cold hole expansion. Constant amplitude sinusoidal loading was applied to fatigue test coupons which had pitting corrosion induced upon them by a modified cyclic immersion process using a 3.5% NaCl solution. A pit depth of 39–58 μm was found to significantly reduce the increased fatigue life gains achieved by carrying out cold hole expansion. At 137.9 MPa fatigue life was reduced from achieving run out of ten million cycles to an average 371 × 10³ cycles, while at 165.5 MPa average fatigue life was reduced from 810 × 10³ to 65 × 10³ cycles. The fracture surfaces were analysed under a scanning electron microscope where each displayed an individual crack initiation site located on the material surface within the zone of residual circumferential stress.     

Simulation of retention and transport of copper,lead and zinc in a paddy soil of the Red River Delta,Vietnam

Heavy metal (HM) contaminations in the topsoil around handicraft villages with non-ferrous heavy metal recycling in the Red River Delta can impose serious threats to the subsoil as well as to the groundwater quality. This feature is very important for paddy soils due to relatively high leaching rates and the dissolution of Fe–Mn oxides under reducing conditions which can accelerate the amount of HM translocated to the subsoil and groundwater.The transport of Cu, Pb and Zn in paddy soils was simulated by numerical modeling of non-equilibrium solute transport with an adaptation of the Hydrus-1D model. For the simulation, a water layer on the soil surface was included, from which HM can infiltrate into the soil depending on the soil hydraulic properties. Sorption coefficients, obtained from batch experiments were used as input data for the simulations. Calculated leaching rates were compared with the binding forms of HM in the samples.The simulations show that leaching rates decrease in the order: Zn > Cu > Pb. This order is confirmed by the results of sequential extractions. Under constant flooded conditions at a water table of 20 cm, Cu, Pb and Zn were estimated to reach the soil depth of 1 m within 470, 495 and 370 days, respectively, emphasizing that reactive pollutants can reach groundwater in a relatively short time. A change of the water layer from 1 to 30 cm can accelerate the leaching rate of HM up to 36%. The hard pan layer was observed to induce a hysteresis in hydraulic conductivity and slow down the movement of HM. Uncertainties in modeling arise as several parameters in the simulation can be determined only with significant errors. However, Hydrus-1D is a suitable tool for simulation of the transport of HM in paddy soils.     

Scale-up modeling of the twin roll casting process for AZ31 magnesium alloy

In the present study, a 2-D finite-element method (FEM) thermal-fluid-stress model has been developed and validated for the twin roll casting (TRC) of AZ31 magnesium alloy. The model was then used to quantify how the thermo-mechanical history experienced by the strip during TRC would change as the equipment was scaled up from a laboratory size (roll diameter = 355 mm) to a pilot scale (roll diameter = 600 mm) and to an industrial scale (roll diameter = 1150 mm) machine. The model predictions showed that the thermal history and solidification cooling rate experienced by the strip are not affected significantly by caster scale-up. However, the mechanical history experienced by the strip did change remarkably depending on the roll diameters. Casting with bigger rolls led to the development of higher stress levels at the strip surface. The roll separating force/mm width of strip was also predicted to increase significantly when the TRC was scaled to larger sizes. Using the model predicted results, the effect of both casting speed and roll diameter was integrated into an empirical equation to predict the exit temperature and the roll separating force for AZ31. Using this approach, a TRC process map was generated for AZ31 which included roll diameter and casting speed.     

Determining work-brush interface temperature in magnetic abrasive finishing process

Magnetic abrasive finishing (MAF) is a process in which the work surface is finished by removing the material in the form of micro chips by magnetic abrasive particles (MAPs) in the presence of magnetic field in the finishing zone. During the MAF process, the frictional heat is generated at the workpiece surface due to the rubbing action of magnetic abrasive particles with the work surface. The order of temperature rise is important to study, as finishing mechanism and surface integrity of work materials depend upon it. The measurement of temperature distribution during MAF operation at the interface of work piece and flexible magnetic abrasive brush (FMAB) interface is difficult. In the present analysis, finite element based ANSYS software has been used to model and simulate magnetic field distribution, magnetic pressure and temperature distribution at work-brush interface during the process. In this work the maximum magnetic flux density has been simulated of the order of 0.223 T at 0.91 A of current in electromagnet coil. Magnetic pressure on MAPs due to magnetic field of electromagnetic coil has been calculated to evaluate the frictional heat flux generated at the work-brush interface. Transient thermal analysis of workpiece domain has been performed to predict the temperature rise due to frictional heat flux. The predicted temperature on work-brush interface was found in the range of 34–51 °C. The developed simulation results based on FEA have been validated with experimental findings.     

A method for double-sided friction stir spot welding

A rotating anvil similar to a pinless friction stir welding (FSW) tool can be applied to friction stir spot welding (FSSW) of thin metal plates. FSSW is a solid-state joining process that is currently being used by automotive manufacturers as an alternative to rivets and traditional resistance spot welding. The principal detractor of this process is the keyhole left by pin extraction, which can be detrimental to the weld strength. A pinless tool can be used to eliminate the keyhole. However, this approach is limited to joining thin sheet (≤1 mm). Using a rotating anvil with the FSSW process permits the joining of thicker cross sections, improves the mechanical strength of the spot weld and reduces the reaction forces on the spot welding frame. A numerical model of the process, tensile shear tests and macrosection analysis are used to evaluate the spot welds.Macrosection and numerical analysis reveals that the material flow between the pinless tool and rotating anvil is complex and unique to this process. It has been found that the use of a rotating anvil for FSSW is a viable means to create quality spot welds in thicker weldments.     

Strength assessment using destructive testing on MIAB welded alloy steel tubes and subsequent techno-economical evaluation

In this study, an attempt is being made to determine the feasibility of Magnetically Impelled Arc Butt (MIAB) welding process for joining alloy steel tubes in pressure parts. In view of this, a specially made state of art MIAB welding unit (MD1) available at WRI, BHEL, Tiruchirappalli has been employed and adequate number of welding trials is conducted to weld alloy steel tubes of 6–7 mm thickness for boiler applications. The combination of a set of values provided as input is varied for each trial. The welding current and the welding time are divided into three and four stages respectively. For each trial, either the current in stage II is varied or the time for stage III is varied while maintaining the other input parameters constant. These trials are carried out mainly to develop an optimum window (working range) for the process parameters. Further, the strength of MIAB welded specimens are examined by subjecting the welded specimens to various destructive tests. It is observed that the weld region is stronger than the base metal in most of the cases.In the next part of the study, the characteristics of MIAB welded joints for T11 steel tubes are compared with those using flash butt welding and induction pressure welding that is presently employed for alloy steel tube joining in pressure parts. It is found that the manufacturing time and incurred cost per weld drastically reduces while simultaneously increasing the productivity. Hence, the feasibility of MIAB welding process for pressure part is established.     

Soil-profile organic carbon and total nitrogen during 12 years of pasture management in the Southern Piedmont USA

Soil organic C (SOC) and total soil N (TSN) sequestration estimates are needed to improve our understanding of management influences on soil fertility and terrestrial C cycling related to greenhouse gas emission. We evaluated the factorial combination of nutrient source (inorganic, mixed inorganic and organic, and organic as broiler litter) and forage utilization (unharvested, low and high cattle grazing pressure, and hayed monthly) on soil-profile distribution (0–150 cm) of SOC and TSN during 12 years of pasture management on a Typic Kanhapludult (Acrisol) in Georgia, USA. Nutrient source rarely affected SOC and TSN in the soil profile, despite addition of 73.6 Mg ha^?1 (dry weight) of broiler litter during 12 years of treatment. At the end of 12 years, contents of SOC and TSN at a depth of 0–90 cm under haying were only 82 ± 5% (mean ± S.D. among treatments) of those under grazed management. Within grazed pastures, contents of SOC and TSN at a depth of 0–90 cm were greatest within 5 m of shade and water sources and only 83 ± 7% of maximum at a distance of 30 m and 92 ± 14% of maximum at a distance of 80 m, suggesting a zone of enrichment within pastures due to animal behavior. During 12 years, the annual rate of change in SOC (0–90 cm) followed the order: low grazing pressure (1.17 Mg C ha^?1 year^?1) > unharvested (0.64 Mg C ha^?1 year^?1) = high grazing pressure (0.51 Mg C ha^?1 year^?1) > hayed (?0.22 Mg C ha^?1 year^?1). This study demonstrated that surface accumulation of SOC and TSN occurred, but that increased variability and loss of SOC with depth reduced the significance of surface effects.     

Minimizing greenhouse gas emissions through the application of solar thermal energy in industrial processes

The analysis of industrial energy usage indicates that low temperature processes (20 ≈ 200 °C) are used in nearly all industrial sectors. In principle there is the potential to use solar thermal energy in these lower temperature processes thus, reducing the environmental impact of burning fossil fuels. Using the model of an Austrian dairy plant, this research investigated the potential for, and the economic viability of, using solar energy heat processes in industry.Some industrial sectors such as food, chemistry, plastic processing, textile industry, building materials industry and business establishments can be identified as potential sectors for the application of solar energy heat processes. When assessing the (economic) feasibility of solar thermal energy, the investigation of these industries’ energy systems has to focus on an integrated analysis of cooling and heating demands and to take into account competing technologies. Amongst these are heat integration, cogeneration, new technologies and heat pumps. Pinch analysis was used to investigate industrial energy systems and heat integration possibilities and proved to be a viable tool. Working from the basis of energy balances, Sankey diagrams, pinch analysis and environmental cost accounting, a newly developed investigation tool was applied in the case study of an Austrian dairy plant. This enabled a fast optimization of the system. Two different options for the integration of solar thermal energy into the production line were calculated, option 1 with a solar field of 1000 m² and option 2 with a solar field of 1500 m². Natural gas savings of 85,000 for option 1 and 109,000 m³/a for option 2 can be achieved, resulting in a reduction of 170 tons of CO₂ per year, or 218 tons for options 1 and 2 respectively. Based upon option 1, return on investment is realised after less than three years of implementation. This research thus, indicates promising technical and economical feasibility of using solar thermal energy for industrial processes and provides an important step towards sustainable zero emission production in industry.     

Reliability and input-data induced uncertainty of the EPIC model to estimate climate change impact on sorghum yields in the U.S. Great Plains

Crop simulation models are frequently used to estimate the impact of climate change on crop production. However, few studies have evaluated the model performance in ways that most researchers practiced in climate impact studies. In this article, we examined the reliability of the EPIC model in simulating grain sorghum (Sorghum bicolor (L.) Moench) yields in the U.S. Great Plains under different climate scenarios, namely in years with normal or extreme temperature and precipitation. We also investigated model uncertainties introduced by input data that are not site-specific but commonly used or available for climate change studies. Historical field trial data of sorghum at the Mead Experimental Center, NE, were used for model evaluations. The results showed that overall model reliability was about 56%. The mean absolute relative error (absRE) was about 29%. The degree of accuracy and reliability varied with climate-classes and nitrogen (N)-treatments. The largest bias occurred in drought years (RE = ?25%) and the most unreliable results were found in N-0 treatment (reliability = 32%). There was more than 69% probability that input-data-induced uncertainties were limited to less than 20% of absRE. Our results support the application of the EPIC model to climate change impact studies in the U.S. Great Plains. However, efforts are needed to improve the accuracy in simulating crop responses to extreme water- and nitrogen-stressed conditions.     

Dairy farm CH4 and N2O emissions,from one square metre to the full farm scale

The greenhouse gas emissions from agricultural systems contribute significantly to the national budgets for most countries in Europe. Measurement techniques that can identify and quantify emissions are essential in order to improve the selection process of emission reduction options and to enable quantification of the effect of such options. Fast box emission measurements and mobile plume measurements were used to evaluate greenhouse gas emissions from farm sites. The box measurement technique was used to evaluate emissions from farmyard manure and several other potential source areas within the farm. Significant (up to 250 g CH₄ m⁻² day⁻¹and 0.4 g N₂O m⁻² day⁻¹) emissions from ditches close to stables on the farm site were found.Plume emission measurements from individual manure storages were performed at three sites. For a manure storage with 1200 m³ dairy slurry in Wageningen emission factors of 11 ± 5 g CH₄ m⁻³ manure day⁻¹ and 14 ± 8 mg N₂O m⁻³ manure day⁻¹ were obtained in February 2002.Mobile plume measurements were carried out during 4 days at distances between 30 and 300 m downwind of 20 different farms. Total farm emissions levels ranged from 14 to 95 kg CH₄ day⁻¹ for these sites. Expressed as emission per animal the levels were 0.7 ± 0.4 kg CH₄ animal⁻¹ day⁻¹ for conventional farms. For three farms that used straw bedding for the animals1.4 ± 0.2 kg CH₄ animal⁻¹ day⁻¹ was obtained. These factors include both respired methane and emission from manure in the stable and the outside storages.For a subset of these farms the CH₄ emission was compared with monthly averaged model emission calculations using FarmGHG. This model calculates imports, exports and flows of all products through the internal chains on the farm using daily time steps. The fit of modelled versus measured data has a slope of 0.97 but r² = 0.27. Measurements and model emission estimates agree well on average, for large farms within 30%. For small farms the differences can be up to a factor of 3. CH₄ emissions during winter seem to be underestimated.     

Comparison between background concentrations of arsenic in urban and non-urban areas of Florida

Arsenic contamination is of great environmental concern due to its toxic effects as a carcinogen. Knowledge of arsenic background concentrations is important for land application of wastes and for making remediation decisions. The soil clean-up target level for arsenic in Florida (0.8 and 3.7 mg kg⁻¹ for residential and commercial areas, respectively) lies within the range of both background and analytical quantification limits. The objective of this study was to compare arsenic distribution in urban and non-urban areas of Florida. Approximately 440 urban and 448 non-urban Florida soil samples were compared. For urban areas, soil samples were collected from three land-use classes (residential, commercial and public land) in two cities, Gainesville and Miami. For the non-urban areas, samples were collected from relatively undisturbed non-inhabited areas. Arsenic concentrations varied greatly in Gainesville, ranging from 0.21 to approximately 660 mg kg⁻¹ with a geometric mean (GM) of 0.40 mg kg⁻¹, which were lower than Miami samples (ranging from 0.32 to 112 mg kg⁻¹; GM=2.81 mg kg⁻¹). Arsenic background concentrations in urban soils were significantly greater and showed greater variation than those from relatively undisturbed non-urban soils (GM=0.27 mg kg⁻¹) in general.     

Effectiveness of buffer strips in removing pollutants in runoff from a cultivated field in North-East Italy

Buffer strips are an efficient and economical way to reduce agricultural nonpoint source pollution. Local researches are necessary to gain information on buffer performance, with particular emphasis on narrow buffers. The effect of a 6 m buffer strip (BS) in reducing runoff, suspended solids and nutrients from a field growing maize, winter wheat and soybean was assessed in a field experiment conducted in North-East Italy during 1998–2001. The BS was composed of two rows of regularly alternating trees (Platanus hybrida Brot.) and shrubs (Viburnum opulus L.), with grass (Festuca arundinacea L.) in the inter-rows.The BS reduced total runoff by 78% compared to no-BS, in which cumulative runoff depth was 231 mm over 4 years. With no-BS runoff appeared to be influenced mostly by total rainfall, while with BS maximum rainfall intensity was more important. The filtering effect of the BS reduced total suspended solids (TSS), particularly after the second year, when the median yearly concentrations ranged from 0.28 to 0.99 mg L⁻¹ and were smaller than 0.14 mg L⁻¹, with no-BS and with BS respectively. The combination of lower concentrations and runoff volumes significantly reduced TSS losses from 6.9 to 0.4 t ha⁻¹ over the entire period.A tendency to increased concentrations of all forms of N (total, nitrate and ammonium) while passing through the BS was observed, but total N losses were reduced from 17.3 to 4.5 kg ha⁻¹ in terms of mass balance. On the contrary, P concentrations were unmodified (soluble P), or lowered (total P) by the BS, reducing total losses by about 80%. The effect on total P, composed mainly of sediment-bound forms, was related to particulate settling when passing through the BS.A numerical index (Eutrophic Load Index), integrating water quality and runoff volumes, was created to evaluate the eutrophication risk of runoff with or without the BS. It showed that the BS effect was mostly due to a reduction of runoff volumes rather than improving the overall water quality.