Utilization of silica fume in concrete: Review of hardened properties

Several types of industrial byproducts are generated. With increased environmental awareness and its potential hazardous effects, utilization of industrial byproducts has become an attractive alternative to disposal. One such by-product is silica fume (SF), which is a byproduct of the smelting process in the silicon and ferrosilicon industry. Silica fume is very effective in the design and development of high strength high performance concrete.This paper covers the physical, chemical properties of silica fume, and its reaction mechanism. It deals with the effect of silica fume on the workability, porosity, compressive strength, splitting tensile strength, flexural strength, creep and shrinkage of concrete.     

Utilization of cement kiln dust (CKD) in cement mortar and concrete—an overview

Solid waste management is one of the major environmental concerns around the world. Cement kiln dust (KKD), also known as by-pass dust, is a by-product of cement manufacturing. The environmental concerns related to Portland cement production, emission and disposal of CKD is becoming progressively significant. CKD is fine-grained, particulate material chiefly composed of oxidized, anhydrous, micron-sized particles collected from electrostatic precipitators during the high temperature production of clinker. Cement kiln dust so generated is partly reused in cement plant and landfilled. The beneficial uses of CKD are in highway uses, soil stabilization, use in cement mortar/concrete, CLSM, etc.Studies have shown that CKD could be used in making paste/mortar/concrete. This paper presents an overview of some of the research published on the use of CKD in cement paste/mortar/concrete. Effect of CKD on the cement paste/mortar/concrete properties like compressive strength, tensile strength properties (splitting tensile strength, flexural strength and toughness), durability (Freeze–thaw), hydration, setting time, sorptivity, electrical conductivity are presented. Use of CKD in making controlled low-strength materials (CLSM), asphalt concrete, as soil stabilizer, and leachate analysis are also discussed in this paper.     

Utilization of cement kiln dust (CKD) in cement mortar and concrete—an overview

Solid waste management is one of the major environmental concerns around the world. Cement kiln dust (KKD), also known as by-pass dust, is a by-product of cement manufacturing. The environmental concerns related to Portland cement production, emission and disposal of CKD is becoming progressively significant. CKD is fine-grained, particulate material chiefly composed of oxidized, anhydrous, micron-sized particles collected from electrostatic precipitators during the high temperature production of clinker. Cement kiln dust so generated is partly reused in cement plant and landfilled. The beneficial uses of CKD are in highway uses, soil stabilization, use in cement mortar/concrete, CLSM, etc.Studies have shown that CKD could be used in making paste/mortar/concrete. This paper presents an overview of some of the research published on the use of CKD in cement paste/mortar/concrete. Effect of CKD on the cement paste/mortar/concrete properties like compressive strength, tensile strength properties (splitting tensile strength, flexural strength and toughness), durability (Freeze–thaw), hydration, setting time, sorptivity, electrical conductivity are presented. Use of CKD in making controlled low-strength materials (CLSM), asphalt concrete, as soil stabilizer, and leachate analysis are also discussed in this paper.     

Properties of steel foundry electric arc furnace dust solidified/stabilized with Portland cement

Electric arc furnace dust from steel production is generated in considerable amounts worldwide and needs to be treated as hazardous waste. The aim of this study was to investigate the properties of electric arc furnace dust solidified/stabilized by using Portland cement. Mortar and paste samples were prepared with varying waste-to-binder ratios between 0% and 90%. A comprehensive experimental program was designed including XRF characterization, setting time, unconfined compressive strength, and toxicity characteristics leaching procedure (TCLP), synthetic precipitation leaching procedure (SPLP), and acid neutralization capacity (ANC) tests. The results were evaluated in order to determine if the solidified /stabilized product can be disposed of at a landfill site with domestic waste or at a segregated landfill. The effect of using sand on S/S performance was also investigated. The results indicated that the solidification /stabilization process using PC helps the heavy metals to be bound in the cement matrix, but the TCLP leaching results exceeded the EPA landfilling limits. The SPLP leaching results conformed to the limits implying that the waste or S/S products can be disposed of at a segregated landfill; however the low ANC of the S/S products reveals that there may be leaching in the long-term. The sand used in the mortar samples adversely affected the S/S performance, causing higher heavy metal leaching levels, and lower pH levels in the leachate after the TCLP extraction than those measured in the leachate of the paste samples.     

Effects of nano-SiO(2) and different ash particle sizes on sludge ash-cement mortar

The effects of nano-SiO₂ on three ash particle sizes in mortar were studied by replacing a portion of the cement with incinerated sewage sludge ash. Results indicate that the amount of water needed at standard consistency increased as more nano-SiO₂ was added. Moreover, a reduction in setting time became noticeable for smaller ash particle sizes. The compressive strength of the ash–cement mortar increased as more nano-SiO₂ was added. Additionally, with 2% nano-SiO₂ added and a cure length of 7 days, the compressive strength of the ash–cement mortar with 1 μm ash particle size was about 1.5 times better that of 75 μm particle size. Further, nano-SiO₂ functioned to fill pores for ash–cement mortar with different ash particle sizes. However, the effects of this pore-filling varied with ash particle size. Higher amounts of nano-SiO₂ better influenced the ash–cement mortar with larger ash particle sizes.     

Reuse of de-inking sludge from wastepaper recycling in cement mortar products

This paper presents results of an investigation into the use of de-inking sludge from a paper recycling mill as feedstock material in the manufacture of cement mortar products, including masonry blocks and mortar renders. Both physical and mechanical properties of mortar specimens containing various amounts of de-inking sludge were investigated. It was observed that the addition of de-inking sludge to cement mortar at a fixed water-to-cement ratio significantly reduced flow properties and increased setting time. Water absorption and volume of permeable voids of cement mortar increased with increased dosage of de-inking sludge, with a corresponding reduction of bulk density. The 91-day compressive strength of mortar samples with 2.5 wt% and 20 wt% de-inking sludge loadings retained 83% and 62% respectively of the reference mortar strength. The corresponding drying shrinkage increased by up to 160% compared to reference samples. However, a de-inking sludge loading of up to 2.5 wt% did not significantly alter measured physical and mechanical properties. The results demonstrate that despite the high moisture absorbance of de-inking sludge due to its organic matter and residual cellulose fibre content, it serves as a potential supplementary additive and its cellulosic content proving to be an active set retardant to cementitious masonry products.     

The reuse of municipal solid waste incinerator fly ash slag as a cement substitute

The results of the treatment of fly ash from a municipal solid waste incinerator (MSWI) by melting are described, and the safety and the effectiveness of using the slag produced by this melting treatment are studied. The properties of the MSWI fly ash slag were analyzed, to evaluate the feasibility of its reuse as a substitute for part of the cement required in mortar preparation. This MSWI fly ash slag was found to be comprised mainly of SiO₂ and CaO, which can be substituted for up to 20% of the cement content in mortar, without sacrificing the quality of the resultant concrete. In fact, the concrete thus produced has greater compressive strength, 10% higher than that without the substitution. The setting time of the fresh mortar becomes lengthens as increasing amounts of cement are replaced; while the spread flow value increases with the increasing percentage of cement substitution. X-ray diffraction analysis reveals that when the W/C=0.38 and the curing AGE=28 days, the crystal patterns in the mortar samples, prepared with different amounts of cement having been replaced by MSWI fly ash slag are similar. According to the results of the toxic characteristic leaching procedure analysis, MSWI fly ash slag should be classified as general non-hazardous industrial waste, that meets the effluent standard. Therefore, the reuse of MSWI fly ash slag is feasible, and will not result in pollution due to the leaching of heavy metals.     

Evaluation of sulfate resistance of cement mortars containing black rice husk ash

In this paper, black rice husk ashes (BRHAs), which are agrowastes from an electricity generating power plant and a rice mill, were ground and used as a partial cement replacement. The durability of mortars under sulfate attack including expansion and compressive strength loss were investigated. For parametric study, BRHA were used as a Portland cement Type 1 replacement at the levels of 0%, 10%, 30%, and 50% by weight of binder. The water-to-binder ratios were 0.55 and 0.65. For the durability of mortar exposed to sulfate attack, 5% sodium sulfate (Na₂SO₄) and magnesium sulfate (MgSO₄) solutions were used. As a result, when increasing the percentage replacement of BRHA, the expansion and compressive strength loss of mortar decreased. At the replacement levels of 30% and 50% of BRHA, the expansion of the mortars was less than those mixed with sulfate-resistant cement. However, the expansion of the mortars exposed to Na₂SO₄ was more than those exposed to MgSO₄. Increasing the replacement level of BRHA tends to reduce the compressive strength loss of mortars exposed to Na₂SO₄ attack. In contrary, under MgSO₄ attack, when increasing the replacement level of BRHA, the compressive strength loss increases from 0% to 50% in comparison to Portland cement mortar. Results show that ground BRHA can be applied as a pozzolanic material to concrete and also improve resistance to sodium sulfate attack, but it can impair resistance to magnesium sulfate attack.     

Utilization of washed MSWI fly ash as partial cement substitute with the addition of dithiocarbamic chelate

The management of the big amount of fly ash as hazardous waste from the municipal solid waste incinerator (MSWI) has encountered many problems in China. In this study, a feasibility research on MSWI fly ash utilization as partial cement substitute in cement mortars was therefore carried out. MSWI fly ash was subjected to washing process to reduce its chlorine content (from 10.16% to 1.28%). Consequently, it was used in cement mortars. Ten percent and 20% replacement of cement by washed ash showed acceptable strength properties. In TCLP and 180-day monolithic tests, the mortars with washed ash presented a little stronger heavy metal leachability, but this fell to the blank level (mortar without washed ash) with the addition of 0.25% chelate. Therefore, this method is proposed as an environment-friendly technology to achieve a satisfactory solution for MSWI fly ash management.     

铁合金电炉烟尘的性质与低温固结研究

本文研究了硅铁电炉布袋除尘收集的烟尘性能，烟尘低温固结球团的性能和工艺方法。研究结果表明，硅铁电炉烟尘中ＳｉＯ２ 约占９０ － ９５ ％ ，其它组分含量较低，有利于进行回收利用。烟尘密度小、粒度细、表面活性差、成球性能差。采用添加粘结剂进行自然养护和低温固结处理，均能获得强度较好的固结球团，能够加入铁合金炉回收利用。     

Energy and CO2 from high performance recycled aggregate production

The use of recycled concrete aggregates (RCA) in applications other than road sub-layers is limited by two factors: the high porosity of RCA in comparison with natural aggregates, and the restrictions set forth in standards and building codes. Research efforts aimed at alleviating these restrictions are focused on improving the quality of coarse RCAs by reducing the amount of adhered cement pastes, which is the weakest element in this system and influences the rheological behaviour.This paper presents an analysis of the environmental impacts of the recent mechanical and thermo-mechanical processing techniques which produce high performance RCA by reducing the volume of adhered cement paste. Based on published data, processing scenarios were established. These scenarios permit making rough estimates of energy consumption, CO₂ emissions, fines generation and product quality. Using these data and the available emission factors from several countries, an objective comparison was made between these innovating processes and conventional recycling.The production of fines increases from 40% up to as much as 70% as the volume of adhered cement paste on the RCA is reduced. Fuel fed thermo-mechanical process energy consumption, per tonne of recycled aggregate, varies between 36 and 62 times higher than conventional recycling processes. Mechanical processing, combined with microwave heating, increases energy consumption from 3 to a little more than 4 times conventional recycling. Consequently, CO₂ emissions released by conventional coarse aggregate production go from 1.5 to 4.5 kgCO₂/t, to around 200 kgCO₂/t, for that of fossil fuel fed thermo-mechanical treatments.Mechanical and mechanical/microwave treatments appear to have the greatest environmental potential. Notwithstanding, the further development of markets for fines is crucial for reducing environmental loads.     

A preliminary assessment on reusage of flyash emitted from fluidized bed incineration of sludge cake

Reusage or recycle of flyash can eliminate the cost of final disposal and prevent secondary pollution caused by inappropriate flyash disposal. It is well known that the flyash emitted from fluidized bed incineration (FBI) is fine particle. Moreover its properties are more similar to concrete than that of ash from other incinerators. A promising and economical reusage of flyash is in concrete material. Prior to this application, it is necessary to explore the characteristics of cement mixed with flyash. Besides analyzing the general physical and chemical properties of FBI flyash, this article presents a preliminary assessment on reusage of FBI flyash in concrete by a series of experimental tests on the characteristics of flyash-cement paste, including the macrocharacteristics of fresh cement paste e.g. workability, bleeding water, setting time, compressive and tensile strengths, and micro-characteristics, e.g. paste hardening, pore distribution, and crystal structure. Effects of flyash amount in the paste and of flyash size on these properties are also studied. An approach to evaluate the reusage of flyash by inspecting the characteristics of flyash-cement paste is proposed, and leads to a potential reusage scheme for the FBI flyash as a concrete material resource.     

A review on the use of waste glasses in the production of cement and concrete

The use of recycled waste glasses in Portland cement and concrete has attracted a lot of interest worldwide due to the increased disposal costs and environmental concerns. Being amorphous and containing relatively large quantities of silicon and calcium, glass is, in theory, pozzolanic or even cementitious in nature when it is finely ground. Thus, it can be used as a cement replacement in Portland cement concrete. The use of crushed glasses as aggregates for Portland cement concrete does have some negative effect on properties of the concrete; however, practicle applicability can still be produced even using 100% crushed glass as aggregates. The main concerns for the use of crushed glasses as aggregates for Portland cement concrete is the expansion and cracking caused by the glass aggregates. This paper summarizes the progresses and points out the directions for the proper uses of waste glasses in Portland cement and concrete.     

The implementation of wood waste ash as a partial cement replacement material in the production of structural grade concrete and mortar: An overview

The timber manufacturing and power generation industry is gradually shifting towards the use of biomass such as timber processing waste for fuel and energy production and to help supplement the electrical energy demand of national electric gridlines. Though timber processing waste is a sustainable and renewable source of fuel for energy production, the thermal process of converting the aforementioned biomass into heat energy produces significant amounts of fine wood waste ash as a by-product material which, if not managed properly, may result in serious environmental and health problems. Several current researches had been carried out to incorporate wood waste ash as a cement replacement material in the production of greener concrete material and also as a sustainable means of disposal for wood waste ash. Results of the researches have indicated that wood waste ash can be effectively used as a cement replacement material for the production of structural grade concrete of acceptable strength and durability performances. This paper presents an overview of the work carried out by the use of wood waste ash as a partial replacement of cement in mortar and concrete mixes. Several aspects such as the physical and chemical properties of wood waste ash, properties of wood waste ash/OPC blended cement pastes, rheological, mechanical and the durability properties of wood waste ash/OPC concrete mix are detailed in this paper.     

Utilization of municipal solid waste (MSW) ash in cement and mortar

Solid waste management is gaining significant importance with the ever-increasing quantities of waste materials generated these days. With increased environmental awareness and its potential hazardous effects, recycling/utilization of these materials have become an attractive alternative to disposal. Some of these waste and hazardous materials could possible be used in cement-based materials. One of such waste is municipal solid waste. Ash is obtained after incineration of MSW.This paper presents comprehensive details of the physical, chemical, and mineralogical composition, elemental analysis of ash obtained from MSW. It also covers the effect of MSW ash on the hydration characteristics, setting times, compressive strength, sulfate resistance and mass loss of cement and mortar. It also deals with the leachate analysis of MSW ash.     

Assessment of arsenic immobilization in synthetically prepared cemented paste backfill specimens

Mine tailings coming from the exploitation of sulphide and/or gold deposits can contain significant amounts of arsenic (As), highly soluble in conditions of weathering. Open mine voids backfilling techniques are now widely practiced by modern mining companies to manage the tailings. The most common one is called cemented paste backfill (CPB), and consists of tailings mixed with low amounts of hydraulic binders (3-5%) and a high proportion of water (typically 25%). The CPB is transported through a pipe network, to be placed in the mine openings. CPB provides storage benefits and underground support during mining operations. Moreover, this technique could also enhance contaminant stabilization, by fixing the contaminants in the binder matrix. CPB composites artificially spiked with As were synthesized in laboratory, using two types of hydraulic binders: a Portland cement, and a mix of fly ash and Portland cement. After curing duration of 66 days, the CPB samples were subjected to several leaching tests in various experimental conditions in order to better understand and then predict the As geochemical behaviour within CPBs. The assessment of the As release indicates that this element is better stabilized in Portland cement-based matrices rather than fly ash-based matrices. The As mobility differs in these two matrices, mainly because of the different As-bearing minerals formed during hydration processes. However, the total As depletion does not exceed 5% at the end of the most aggressive leaching test, indicating that As is well immobilized in the two types of CPB.     

厨房排烟系统的设计

根据厨房排烟净化设备的设计与安装实践，对厨房排烟系统的构成作了介绍，给出了厨房理论排烟风量的计算方法以及集气罩、排风管道及风机的设计选型原则，可以指导饮食业油烟净化器的选型，保证油烟净化器的运行效果。     

广元市饮食业油烟污染现状及防治对策

本文介绍了饮食业油烟污染的危害和油烟净化设备的现状，分析了广元市饮食业油烟污染现状，并提出了饮食业油烟的防治对策。     

城市餐饮业油烟污染状况的分析与对策

通过对本区餐饮油烟污染状况的调查，结果表明多麦子弹位未采用净化施备或存在缺陷不能达标排放，建议环保部门在加强监管，强化市场准入制度，建立清洗队伍同时火力开发高效优质油烟净化设备。     

油田采出系统中空化防垢技术室内研究

以大庆油田采出污水为母液,配置不同硅离子浓度的采出液,考察了起始硅离子浓度不同时油田采出液中的结垢因子经过空化防垢装置处理后的变化规律。结果表明:在经过空化防垢装置处理后,Ca2+、Mg2+浓度的下降得到一定的抑制;该装置对硅垢有一定的防垢作用,特别是对中、高浓度硅体系的防垢效果明显。