装备故障模式影响实际分析

在明确FMEA分析方法意义的基础上,本文对某装备进行故障模式及影响分析,并得出相应结论,以有助于该装备的研制与使用。     

Catastrophic Reproductive Failure, Terrestrial Survival, and Persistence of the Marbled Salamander

Abstract:  Wide variation in reproductive success is common among amphibians that breed in seasonal ponds, but persistence of adults can buffer against these fluctuations, particularly for long-lived species. We hypothesized that the frequent episodes of catastrophic failure of the marbled salamander ( Ambystoma opacum ) enhance the importance of high terrestrial survival. At Rainbow Bay in South Carolina reproductive success was poor (<1 metamorph/breeding female) in nearly half of the 22 years that the species bred. Complete failure occurred in 6 of 22 years. To study catastrophic failure, we adapted an age-structured, individual-based model with density-dependent growth and survival of larvae. The model was based on extensive data from local field studies and experiments. With consistently good survival in the pond stages, the simulated population required survival probabilities in the upland stages (juveniles and adults) near 0.5/year to persist and near 0.8/year to achieve the increases observed. Catastrophic failure, occurring randomly with probability 0.5/year, created additional fluctuations in the population, raised the thresholds of survival required for persistence, and caused extinction under conditions that were otherwise favorable. The marbled salamander at Rainbow Bay is not at great risk of extinction because of catastrophic failure, but the risk increases dramatically if life span is decreased or frequency of failure is increased. Any reduction in terrestrial survival will have deleterious consequences by reducing the breeding populations at equilibrium, even if it does not jeopardize persistence. Our model provides assessments of risk that can be applied to poorly studied species with similar life histories, such as the endangered flatwoods salamander ( A. cingulatum ).     

Corrosion failure probability analysis of buried gas pipelines based on subset simulation

Corrosion is the main reason for the failure of buried gas pipelines. For effective corrosion failure probability analysis, the structural reliability theory was adopted in this study to establish two calculation models for pipeline corrosion failure: the pressure failure model and von Mises stress failure model. Then, two calculation models for the corrosion failure probability were established based on a corrosion depth growth model obtained from actual survey data of soil corrosion characteristics. In an example, Monte Carlo simulation (MCS) and subset simulation (SS) were used to analyze the corrosion failure probability of pipelines, and the results were compared. SS can compensate for the shortcomings of MCS as it has higher computational efficiency and accuracy. Therefore, SS was adopted to simulate variations in the corrosion failure probability of buried pipelines with the service time for the two failure probability calculation models, which were applied to a natural gas pipeline located in a chemical industry park in Zhuhai, China. A sensitivity analysis was carried out on the relevant parameters that affect the failure probability. The results showed that multiple loads caused by the covering soil, residual stress, temperature differential, and bending stress have a non-negligible effect on the pipeline reliability. The corrosion coefficients gradually become the most important factors that affect the failure probability with increased service time. The proposed methodology considers the actual operating conditions of pipelines to provide a reliable theoretical basis for integrity management.     

在役管道防腐层的失效与维修

介绍了管道防腐层失效的原因和方式,指出水和氧气是防腐层失效的原因,含水量和含氧量决定腐蚀程度,提出对防腐层及时检查与修复等措施.     

某厂氩气纯化器失效分析及对策

某厂氩气纯化器是由1Cr18Ni9不锈钢制成,在使用过程中出现致密性的网状裂纹开裂。详细论述了氩气纯化器开裂失效的原因,并通过理论分析及实践摸索,找出了应对氩气纯化器失效的对策。并在实际运行中得到了验证,确保了新制氩气纯化器的安全可靠运行。     

天然气管道失效个人生命风险评价技术研究

为研究天然气长输管道失效个人生命风险,提出一种以人员伤亡概率为指标的天然气管道失效后果风险评价方法。基于天然气管道的失效概率和失效致死长度参数,建立天然气长输管道生命风险评价模型。用该模型,对国内某城市住宅小区内带腐蚀缺陷的天然气管线进行定量风险分析。借鉴英国天然气输送公司数据,确定天然气管线个人生命风险值。案例证明,用所建立的天然气管道失效个人生命风险评价模型能够有效地分析带缺陷天然气管道失效后果,实现天然气管道的个人安全生命风险全定量评价。     

基于贝叶斯网络的机械安全性评估模型研究

重点阐述了基于贝叶斯网络的机械安全性评估模型的建立过程,应用贝叶斯网络建立了开式压力机安全性评估模型,对冲手事故模型中的共因失效节点进行了说明,并最终计算得出开式压力机冲手事故的发生概率.计算结果分析表明:对于系统基本事件之间有共因和相关关系的系统,BN计算结果使得事故后果概率明显增大,设计者和管理者不能忽略共因和相关关系对系统风险的影响.     

某炼油厂冷却循环水系统故障与危害性分析

根据采集的某炼油厂一年的冷却循环水系统的故障数据,采用故障模式影响及危害性分析方法对该系统的可靠性进行了分析.由该系统结构特点,划分了水冷塔、换热器、水冷塔风机、水泵、水管、阀门等7个子系统及19种故障模式,统计了各子系统的故障率,分析了系统的故障模式及其故障原因,计算了各子系统的危害度.结果表明水泵及水冷塔风机的危害度最高,换热器的危害度排第三,但其故障率排第四,说明在做故障分析时不能只统计故障率而不进行危害度分析.最后提出了相应的改进措施,经过一年的实际运行,效果明显.     

Prevention of an atmospheric storage tank bund failure

Secondary containment (bunds, drip trays, interceptors/sumps) is an integral part of many chemical, petrochemical, as well as agricultural, food and pharmaceutical facilities. Bunds are the built-in cases for accidental liquid substance spillage where there is a hazard that a substance could leak into the surroundings and the potential of health or environmental damage. The authors focus on the cases installed in large-volume atmospheric tanks storing hazardous chemicals in liquid form, where the bund failure occurred. In the first part of the study, a database of these accidents was created, numbering a total of 15 items. Attention was paid to the course of the accident, its causes and consequences. Several basic representative scenarios of bund failure have also been developed. The second part of the study is devoted mainly to the measures against the bund failure, such as risk assessment, technical and organizational measures. The aim of this study is to provide readers (including experts in the field of safety engineering, maintenance experts and building designers) with the information that can subsequently be used in the risk assessment of bund failure, possibly also for planning the construction of new bunds, or revitalization and maintenance of the existing ones.     

综合拉底、扩漏和出矿全过程的底部结构安全性颗粒流模拟技术研究

为探明自然崩落法从拉底崩落至出矿全过程中底部结构节理连续扩展过程与破坏过程规律，采用PFC2D软件，结合RocLab软件反演节理岩体参数，建立229 m×129 m的岩体扩大模型，对拉底崩落至出矿过程进行连续综合计算。研究结果表明:模拟结果及破坏现象与现场监测结果相近，建模与细观参数反演方法适用于该类岩体工程研究；裂纹扩展贯通导致岩体失稳破坏，破坏过程与裂纹扩展具有相对应的阶段特征，裂纹扩展分为崩落前稳定扩展期，崩落与聚矿槽开挖过程加速扩展期和后续持续扩展期；结构破坏分为蕴育过程，扰动失稳过程和宏观破坏过程；较大范围的宏观破坏主要在出矿阶段。该模拟方法与结果可为底部结构维护以及节理岩体长期稳定性研究提供参考。