海洋环境下ZL115-T5铸铝合金/C41500海军黄铜腐蚀行为研究

目的研究海军某型装备壳体结构材料在海洋环境下的腐蚀行为及规律。方法根据折算出的实验室加速腐蚀试验环境谱,开展了ZL115-T5铸铝合金试验件、ZL115-T5铸铝合金/C41500海军黄铜接触试验件、模拟实际涂抹黄油试验件以及模拟维护涂抹缓蚀剂试验件的实验室加速腐蚀试验。结果得到了该型铝合金在不同服役年限及服役状态下的腐蚀形貌、质量、平均腐蚀深度以及腐蚀损伤度变化规律。结论该型合金在不同服役状态下的腐蚀行为呈现差异化,ZL115-T5铸铝合金与C41500海军黄铜偶合接触会加速铸铝合金的腐蚀,黄油能够在一定程度上抑制电偶腐蚀,但效果并不明显。缓蚀剂能够延缓海洋环境下ZL115-T5铸铝合金腐蚀,其中THFS-10软膜缓蚀剂以及THFS-15长效硬膜缓蚀剂效果较好。     

金属尖化前缘模型主动式热疏导性能试验研究

目的为了更好地解决高超声速飞行器舵、翼前缘及头锥等气动热环境恶劣区域的热防护问题。方法采用主动式热疏导技术,以高温液态合金为工质,设计并制作具有主动式热疏导功能的尖化前缘金属试验模型(R=5 mm)。根据模型外尺寸设计加工一套石英灯仿形加热器和热流测试模型,开展地面热环境模拟试验。结果试件在前缘中心温度530℃左右时具有瞬态启动特性。前缘中心和大面积中心最大辐射热流密度分别为1000 kw/m^2和580 kw/m^2,试件在该环境中长时间受热状态下仍具有较好的热疏导能力。试验后试件无工质泄漏和结构破坏,具有一定的可重复使用性。结论可以此热疏导方式结合现有成熟热防护技术进一步开展工程设计与应用。     

Investigation on the changes effected by tool profile on mechanical and tribological properties of friction stir processed AZ31B magnesium alloy

The present study investigates the effect of tool shoulder profile on the mechanical and tribological properties of friction stir processed AZ31B magnesium alloy. The tool rotational speed and feed rate are the chosen process parameters. The experiments were conducted with 3 level 2 factors full factorial design. The recorded responses were tensile strength, wear losses and corrosion rate. The results were analyzed with the help microstructures of the processed samples. The study reveals that, for concave shoulder tool, the strain hardening effect was playing a major role in determining the properties of the processed materials and for the step shoulder tool, the grain size plays a major role in determining the properties of the processed materials.     

LD2铝合金腐蚀行为研究

LD2铝合金广泛应用于直升机结构中。铝合金构件在服役过程中会承受环境所造成的疲劳损伤,从而大大降低其服役寿命,因此必须要研究该材料的腐蚀行为。利用SEM扫描电镜,结合能谱分析对铝合金腐蚀损伤行为进行了高精度微尺度研究,并在疲劳断口上发现腐蚀坑底部的“隧道”,该腐蚀隧道会使腐蚀损伤评定过于保守,为结构寿命预测带来较大的不确定性。     

添加H2O2加速低合金钢海水腐蚀的主要影响因素研究

采用极化曲线、旋转圆盘电极试验和失重（质量损失）法研究了低合金钢在添加了H。o：的海水中腐蚀加速的主要影响因素。结果发现低合金钢在添加H2O2的海水中腐蚀加速主要受到了H2O2浓度、温度、搅拌速度和H2O2添加周期的影响。研究表明,搅拌速度不变、H2O2添加周期相同的条件下,在H2O2浓度为0．8mol／L的70℃海水中,低合金铜的腐蚀加速最显著;在试验的转速范围内,加速作用随搅拌速度增大变得更为显著;H2O2加入后350min内加速作用较明显。     

预腐蚀铝合金材料裂纹萌生寿命评估

铝合金在航空工业中广泛应用,因此对于铝合金构件的寿命评估很重要。利用扫描电子显微镜(SEM)原位观测技术,研究了预腐蚀铝合金试件在循环应力作用下的疲劳裂纹萌生和扩展行为。结果表明腐蚀坑对于裂纹萌生扩展行为具有强烈的影响。基于局部应变法,提出了一种预测带有腐蚀损伤的铝合金疲劳裂纹萌生寿命的评估公式。     

Modeling assessment for ammonium nitrogen recovery from wastewater by chemical precipitation

Chemical precipitation to form magnesium ammonium phosphate (MAP) is an effective technology for recovering ammonium nitrogen (NH4 +-N). In the present research, we investigated the thermodynamic modeling of the PHREEQC program for NH4 +-N recovery to evaluate the effect of reaction factors on MAP precipitation. The case study of NH4 +-N recovery from coking wastewater was conducted to provide a comparison. Response surface methodology (RSM) was applied to assist in understanding the relative significance of reaction factors and the interactive effects of solution conditions. Thermodynamic modeling indicated that the saturation index (SI) of MAP followed a polynomial function of pH. The SI of MAP increased logarithmically with the Mg2+/NH4 + molar ratio (Mg/N) and the initial NH4 +-N concentration (CN), respectively, while it decreased with an increase in Ca2+/NH4 + and CO3 2??/NH4 + molar ratios (Ca/N and CO3 2??/N), respectively. The trends for NH4 +-N removal at different pH and Mg/N levels were similar to the thermodynamic modeling predictions. The RSM analysis indicated that the factors including pH, Mg/N, CN, Ca/N, (Mg/N) (CO3 2??/N), (pH)2, (Mg/N)2, and (CN)2 were significant. Response surface plots were useful for understanding the interaction effects on NH4 +-N recovery.     

火焰原子吸收法测定地表水中钾钠钙镁的方法改进

用空气—乙炔火焰原子吸收测定地表水中钾钠钙镁时,将测钾钠用的消电离剂和测钙镁用的释放剂配成混合溶液,加入待测试样中,便可连续测定其中的钾钠钙镁。与现在常用的火焰原子吸收方法测得的结果一致,精密度和准确度符合规范要求,且方法简单快速。     

Scale-up modeling of the twin roll casting process for AZ31 magnesium alloy

In the present study, a 2-D finite-element method (FEM) thermal-fluid-stress model has been developed and validated for the twin roll casting (TRC) of AZ31 magnesium alloy. The model was then used to quantify how the thermo-mechanical history experienced by the strip during TRC would change as the equipment was scaled up from a laboratory size (roll diameter = 355 mm) to a pilot scale (roll diameter = 600 mm) and to an industrial scale (roll diameter = 1150 mm) machine. The model predictions showed that the thermal history and solidification cooling rate experienced by the strip are not affected significantly by caster scale-up. However, the mechanical history experienced by the strip did change remarkably depending on the roll diameters. Casting with bigger rolls led to the development of higher stress levels at the strip surface. The roll separating force/mm width of strip was also predicted to increase significantly when the TRC was scaled to larger sizes. Using the model predicted results, the effect of both casting speed and roll diameter was integrated into an empirical equation to predict the exit temperature and the roll separating force for AZ31. Using this approach, a TRC process map was generated for AZ31 which included roll diameter and casting speed.     

改性氢氧化镁制备及其去除地下水中Cr3+性能研究

氢氧化镁作为一种可缓慢释放OH-的碱,能使多数重金属离子转换为沉淀,而且不会引起太大的pH变化.但氢氧化镁难溶于水,在含水层中的迁移能力很差.若要用于地下水重金属污染修复,需要对氢氧化镁进行改性.因此,本文利用表面活性剂对氢氧化镁粉末进行改性,合成了氢氧化镁胶体,并对改性氢氧化镁的稳定性、粒度及其对Cr3+的稳定化效果进行了分析.结果表明,复配表面活性剂改性的氢氧化镁悬浮液稳定性好,粒径小,0.6~8.4μm的颗粒占82.41%.利用改性氢氧化镁对Cr3+污染地下水进行处理,其对Cr3+的去除机理主要为沉淀反应,氢氧化镁和Cr3+反应的质量比约为1.333∶1,氢氧化镁和初始Cr3+浓度对Cr3+的去除效果都有较大的影响.