压力容器制造监检中对若干问题的处理

针对压力容器制造监检中某些受检单位在法规标准的理解上存在误区或者疏忽、不知如何进行后续整改工作的现状,笔者结合多年压力容器监督检验的工作经验,提出自己的解决方案,以供参考,也希望广大读者在遇到类似情况时能够正确理解并执行相关法规标准.     

联合上限法和主应力法确定模具表面压力分布的研究(Ⅰ)

提出了一种联合上限法(Upper Bound Method)和主应力法(Slab Method)确定模具与金属接触表面压力分布的方法.这是一种基于利用上限法确定金属流动和变形区,然后根据主应力法原理计算接触面压力分布的方法,简称UBM/SM联合法.这种方法较其它方法简便,而且能给出计算压力分布的解析式.本文阐述该法的基本原理,并用它计算杯形件反挤时凸凹模表面的压力分布.     

联合上限法和主应力法(UBM/SM法)确定模具表面压力分布的研究(Ⅱ)

本文根据前文所提联合上限法和主应力法确定模具表面压力分布的基础原理,计算了圆柱坯料正挤压和十字头锻件镦挤时模具表面的压力分布,所得结果与测定值很吻合,进一步证明了UBM/SM法实际应用的可靠性.     

一种新型汽车消声器生产设备——TC1000型筒体成形机

主要介绍一种新型汽车消声器生产设备——TC1000型简体成形机的结构、原理、特点以及主要工作零部件的设计技术.     

Effect of ignition position on vented hydrogen–air deflagration in a 1 m3 vessel

This study investigates the effect of the ignition position on vented hydrogen-air deflagration in a 1 m³ vessel and evaluates the performance of the commercial computational fluid dynamics (CFD) code FLACS in simulating the vented explosion of hydrogen-air mixtures. First, the differences in the measured pressure-time histories for various ignition locations are presented, and the mechanisms responsible for the generation of different pressure peaks are explained, along with the flame behavior. Secondly, the CFD software FLACS is assessed against the experimental data. The characteristic phenomena of vented explosion are observed for hydrogen-air mixtures ignited at different ignition positions, such as Helmholtz oscillation for front ignition, the interaction between external explosion and combustion inside the vessel for central ignition, and the wall effect for back-wall ignition. Flame-acoustic interaction are observed in all cases, particularly in those of front ignition and very lean hydrogen-air mixtures. The predicted flame behavior agree well with the experimental data in general while the simulated maximum overpressures are larger than the experimental values by a factor of 1.5–2, which is conservative then would lead to a safe design of explosion panels for instance. Not only the flame development during the deflagration was well-simulated for the different ignition locations, but also the correspondence between the pressure transients and flame behavior was also accurately calculated. The comparison of the predicted results with the experimental data shows the performance of FLACS to model vented mixtures of hydrogen with air ignited in a lab scale vessel. However, the experimental scale is often smaller than that used in practical scenarios, such as hydrogen refueling installations. Thus, future large-scale experiments are necessary to assess the performance of FLACS in practical use.     

Dynamic response and effect of apertures on explosion parameters of flameproof apparatus

Explosion parameters for closed flameproof apparatus are changed when apertures like gap (e.g. push button) and porous structures (breathing element) are introduced on the cover or wall of the flameproof enclosures. Similarly, an interconnecting tube between two enclosures, results in significant change in explosion parameters. It is observed that the maximum explosion pressure, maximum rate of pressure rise and severity index are higher for enclosures with apertures on cover or body than that of enclosures without apertures. In case of two interconnected identical enclosures, the explosion parameters are increased in the secondary enclosure and higher than that of primary enclosure and also of isolated enclosure.     

Propagation of ethylene–air flames in closed cylindrical vessels with asymmetrical ignition

A study of explosions in several elongated cylindrical vessels with length to diameter L/D = 2.4–20.7 and ignition at vessel's bottom is reported. Ethylene–air mixtures with variable concentration between 3.0 and 10.0 vol% and pressures between 0.30 and 1.80 bara were experimentally investigated at ambient initial temperature. For the whole range of ethylene concentration, several characteristic stages of flame propagation were observed. The height and rate of pressure rise in these stages were found to depend on ethylene concentration, on volume and asymmetry ratio L/D of each vessel. High rates of pressure rise were found in the early stage; in later stages lower rates of pressure rise were observed due to the increase of heat losses. The peak explosion pressures and the maximum rates of pressure rise differ strongly from those measured in centrally ignited explosions, in all examined vessels. In elongated vessels, smooth p(t) records have been obtained for the explosions of lean C₂H₄–air mixtures. In stoichiometric and rich mixtures, pressure oscillations appear even at initial pressures below ambient, resulting in significant overpressures as compared to compact vessels. In the stoichiometric mixture, the frequency of the oscillations was close to the fundamental characteristic frequency of the tube.     

An executive review of sludge pretreatment by sonication

Ultrasonication (US), which creates hydro-mechanical shear forces in cavitation, is an advanced technology in sludge pretreatment. However, there are many factors affecting the efficacy of cavitation and ultrasonication disintegration of sludge as a consequence. The objective of this work is to present an extensive review of evaluation approaches of sludge US pretreatment efficiency. Besides, optimization methodologies of related parameters, the differences of optimum values and the similarities of affecting trends on cavitation and sludge pretreatment efficiency were specifically pointed out, including ambient conditions, ultrasonic properties, and sludge characteristics. The research is a prerequisite for optimization of sludge US pretreatment efficiency in lab-scale and practical application. There is not-yet a comprehensive method to evaluate the efficiency of sludge US pretreatment, but some main parameters commonly used for this purpose are degree of sludge disintegration, proteins, particle size reduction, etc. Regarding US parameters, power input P_US, intensity I_US, and frequency F_S seem to have significant effects. However, the magnitude of the effect of P_US and probe size in terms of I_US has not been clearly detailed. Investigating very low F_S seems interesting but has not yet been taken into consideration. In addition, static pressure effect has been marginally studied only and investigation on the effect of pH prior to US process has been restricted. Their effects therefore should be varied separately and simultaneously with other related parameters, i.e. process conditions, ultrasonic properties, and sludge characteristics, to optimize sludge US pretreatment process.     

未来十年我国环境保护面临的压力与走势

未来十年,是我国实施资源节约与环境保护战略的关键时期,应通过环境管理制度创新和技术创新解决中国的环境问题。我国现行环境管理制度存在无法满足公共资源管理目标要求,发展绿色经济有利于促进产业结构的优化升级,提高企业发展的内动力。因此,环境管理转型与环境经济政策相结合、环境资源的公共管理以及发展绿色经济将是中国未来十年的主要发展趋势。     

在役压力容器的动态检测技术与研究进展

根据笔者多年声发射检测与评价技术的研究成果并综合分析不同发展阶段的有关文献，论述了压力容器结构完整性检测与综合评估的意义，分析其合理性和难度，并对这种动态检测技术在评价压力容器结构完整性方面的研究进展作了较全面的评述