焙烧炉筒体结构强度有限元分析

对焙烧炉筒体结构进行有限元建模仿真,考虑热应力、压力和重力对筒体结构受力的影响,计算了焙烧炉关键部位的蠕变疲劳寿命,同时探究进气温度、保温层及对流系数等参数的影响。结果表明:热应力是影响结构强度的关键因素;焙烧炉筒体在许用蠕变变形量为5%的情况下,其使用寿命超过设计寿命;在筒体加热过渡段铺设保温层,降低与外界空气对流和提高进气温度,有利于降低筒体应力。     

高炉出铁场除尘方案研究

某钢铁企业高炉炼铁车间的出铁场在生产过程中产生大量高浓度的烟尘,对厂区的大气环境及周边的环境造成严重污染,同时直接危害了职工的身体健康。通过对整个出铁场除尘工艺系统及通风状况的分析及实际应用情况,总结出了适合该场合的系统除尘方案。     

中频熔炼炉测温仪电磁兼容设计与研究

中频熔炼炉测温仪工作在较强电磁场的环境中,对其电磁兼容设计是十分必要的。首先介绍了测温仪的抗干扰总体设计原理,给出了产生电磁干扰因素,提出了测温仪的各种抗电磁干扰措施,如屏蔽技术、接地与滤波技术等。实践表明,以上的各种措施提高了中频熔炼炉测温仪的电磁兼容性能。     

利用高炉水淬渣制作多孔吸声材料的研究

为了促进高炉炼铁水淬渣的二次利用,研究了以高炉炼铁水淬渣为原料,以硅微粉或水泥为粘结剂,采用压制成型方法制作的多孔吸声材料的吸声性能及力学性能。结果表明:用颗粒状的高炉炼铁水淬渣制作的多孔吸声材料具有良好的吸声性能,其平均吸声系数可以达到0.70以上;材料的抗压强度可以达到3.0 MPa以上。     

石墨炉法测定铅的基体改进剂的选择

通过一系列实验，选择了石墨炉法测定铅的最佳基体改进剂，并确定了使用该基体改进剂的最佳灰化温度和原子化温度。     

Estimation and characterization of PCDD/Fs and dioxin-like PCBs from Chinese iron foundries

The iron foundry industry is considered to be a potential source of polychlorinated dibenzo-p-dioxins and dibenzofurans (PCDD/Fs). This study investigated the emission factors and total emission amounts of PCDD/Fs and dioxin-like polychlorinated biphenyls (DL-PCBs) from iron foundries in China. The concentrations and the World Health Organization toxicity equivalents (WHO-TEQs) are presented and the congener profiles are discussed in this paper.In the present work, 26 fly ash samples were collected and tested to quantify the PCDD/Fs and DL-PCBs generated by 14 plants of different scales, and five stack gas samples were collected from two (named as EFG and LFG) of those plants. The emission levels of PCDD/Fs and DL-PCBs indicated that hot-air cupolas had lower emissions than cold-air cupolas. When iron ore lump and sinter were used as raw material, the emission factors were about 250 ng TEQ t⁻¹ of product. However, if the raw material was scrap, the emission factors varied owing to the different contents of organic materials in the raw materials. It was found that the mean WHO-TEQ values of PCDD/Fs and DL-PCBs were 144 and 34.2 pg Nm⁻³ in stack gas and 20.0 and 1.58 pg g⁻¹ in fly ash. In multiple tests, it was estimated that the mean emission factors of PCDD/Fs and DL-PCBs were 365 and 10.9 ng WHO-TEQ t⁻¹ released to residue and 2719 and 555 ng TEQ t⁻¹ released to air. The total emission amounts of PCDD/Fs and DL-PCBs from Chinese iron foundries with cupola furnaces released to residue and air were 16.8 and 146 g WHO-TEQ in 2008, respectively.     

零价铁和碱激发矿渣稳定/固定化处理铬渣研究

采用零价铁和碱激发矿渣对铬渣进行稳定/固定化处理,考察了处理后固化体的毒性浸出水平,矿物组成及Cr形态分布变化情况,并对铬渣的处置和利用的有效性进行评价.结果表明,还原固定化处理后的样品硫酸硝酸法浸出毒性可满足作为砖或砌块使用的标准,抗压强度均高于15 MPa,其中Cr主要以Fe/Mn氧化物结合态存在,可被用于采石场修复、封闭泻湖以及作为路基材料等一些特殊用途.     

冶金炉重大危险源辨识及其爆炸事故后果模拟

冶金炉的铁水、钢水温度高,国内外多次发生冶金炉爆炸事故,但现阶段根据《重大危险源辨识》(GB18218-2000)和《关于开展重大危险源监督管理工作的指导意见》(安监管协调字[2004]56号文)还无法判定其是否为重大危险源.运用爆炸学、热学等方法,提出了判定冶金炉是否为重大危险源的理论与方法,并给出了判定高炉是否为重大危险源的临界有效容积,判定转炉、混铁炉是否为重大危险源的临界公称吨位,最后通过VB编程对冶金炉进行了爆炸事故后果模拟,为冶金企业提供一定的参考价值.     

加热炉炉管穿孔事故处理及原因分析

以一起直接式原油加热炉炉管穿孔事故为例,介绍了事故处理程序,分析了炉管穿孔的原因是由于漏点腐蚀、坑点腐蚀以及炉管管卡损坏导致的,并提出了类似事故防范对策.     

Evaluation of the emission characteristics of PCDD/Fs from electric arc furnaces

Distribution of PCDD/F (polychlorinated dibenzo-p-dioxin and polychlorinated dibenzofuran) congeners at two electric arc furnaces (EAFs) in Taiwan is evaluated via intensive stack sampling and analysis. Two kinds of exhaust system in EAFs including stack system and shutter system are selected for measuring dioxin emissions. In addition, dioxin emissions during oxidation and reduction stages at EAF-A were characterized. Results indicate that the PCDD/F concentration of stack gas in EAF-A was 4.39 ng/N m³ while total Toxic Equivalent Quantity (TEQ) concentration was 0.35 ng I-TEQ/N m³. The PCDD/F concentration of stack gas in EAF-B was 2.20 ng/N m³ and the TEQ concentration was 0.14 ng I-TEQ/N m³. 1,2,3,4,6,7,8-H_pCDF, OCDD and OCDF are the major contributors of the dioxin concentrations for two EAFs investigated and the percentage of PCDD/F in particulate phase increases as the chlorination level of the PCDD/F congener increases. The results obtained on gas/particulate partitioning of PCDD/Fs in flue gases prior to the APCD in EAFs indicate that more than 90% exists in particulate phase. In EAF-A, the PCDD/F concentration during oxidation stage is slightly higher than that measured during reduction stage, including the sampling points of CO converter outlet, prior to bag filter and stack. Majority of PCDD/Fs emitted from steel-making processes exists in particulate-phase (about 60–70%) at both EAFs investigated.